1. Field of the Invention
The invention relates to a cleaning tool, and more particularly to a cleaning tool having a cleaning element for use in cleaning an object.
2. Description of the Related Art
Japanese non-examined laid-open Patent Publication No. 9-154791 discloses a cleaning tool having a cleaning cloth and a holder that detachably holds the cleaning cloth inserted into a holding region of the cleaning cloth. This cleaning tool is capable of wiping an object to be cleaned. However, in designing a cleaning tool of this type in which a holder-side holding element is inserted into an insert region of a cleaning element and thereby holds the cleaning element, it is required to provide an effective technique for realizing a smoother cleaning operation.
Accordingly, it is an object of the invention to provide an elongate cleaning element holder which contributes to a smoother cleaning operation for a cleaning tool in which a cleaning element for cleaning an object is attached to the cleaning element holder.
The above-described object can be achieved by the claimed invention. This invention can be applied to the construction of cleaning tools for cleaning regions to be cleaned (floors, walls, ceilings, external walls, pillars, furniture, clothes, curtains, bedding, lighting, electric cords, home electric appliances, etc.) inside and outside of houses, apartments, buildings, factories, vehicles, etc. or regions of human body parts to be cleaned. These regions to be cleaned may be either flat or curved, uneven or stepped.
A cleaning tool according to the invention is used for cleaning a region to be cleaned and includes at least a cleaning element holder and a cleaning element. The cleaning element holder is an elongate member. The cleaning element holder has a grip to be held by a user and a holding element extending in a longitudinal direction from a connection which is connected to the grip. The grip and the holding element may be formed integrally or separately with respect to each other. The holding element is designed to be inserted into an insert region of the cleaning element to thereby hold the cleaning element. One or more holding elements can be provided as necessary. Particularly, the holding element has an inclined part which is inclined such that a height of the inclined part in a direction transverse to an extending direction of the holding element gradually increases from the tip end which is first inserted into the insert region, toward the connection. This is, in other words, the holding element has an inclined part which is inclined such that the height (or thickness) of the holding element is increasingly changed from the tip end to the connection with respect to the extending direction of the holding element. In regard to this construction, the inclined part can form the entirety or part of the holding element. Further, the increase or decrease of the height of the inclined part includes increases or decreases in linear, curved and stepped forms. Further, the “height of the inclined part in a direction transverse to an extending direction of the holding element” is typically defined as the height in the vertical direction of the holding element in normal cleaning conditions.
With such a construction of the cleaning tool according to this invention, the flexibility of the holding element increases from the connection side toward the tip end side, so that the flexibility of the holding element can be ensured. Moreover, the holding element has an increasingly higher rigidity or strength from the tip end side toward the connection side of the holding element. Thus, an area of the holding element on the connection side can be reinforced, so that a smoother cleaning operation can be realized.
Further, in the cleaning tool according to the invention, the cleaning element may be of disposable type designed for single use, disposable type designed for multiple use which can be used several times, while holding dust which has been removed from the region to be cleaned, on a brush portion, or reusable type which can be reused by washing.
In a further aspect of the invention, the inclined part may preferably be contiguous to the connection, and the height of the inclined part in a direction transverse to the extending direction of the holding element peaks at an area of the inclined part which is contiguous to the connection. With such a construction, in the holding element, particularly, the connection and the area contiguous to the connection can be reinforced.
In a further aspect of the invention, the grip and the holding element may preferably be separately formed, and at the connection, a first connection on the side of the holding element and a second connection on the side of the grip can be engaged with each other. Further, as viewed in section in a direction transverse to the extending direction of the holding plate, preferably, the first connection includes a bottom plate part extending along the holding element, an upright part extending upward from both edges of the bottom plate part, an upper plate part extending between the upright pails above the bottom plate part, a demarcated region demarcated by the bottom plate part, the upright parts and the upper plate part, and an opening that is formed in the upper plate part, and provides communication between the demarcated region and an upper region above the upper plate part. Further, preferably, the second connection includes an insertion part which is inserted and engaged in the demarcated region, and a contiguous part that is contiguously formed on an upper side of the insertion part and has a smaller width than an opening width of the opening, and in the state in which the insertion part is inserted and engaged in the demarcated region, the contiguous part is exposed to the upper region through the opening. With such a construction, the first connection and the second connection can be prevented from being reversed during connection to each other. Specifically, even if an attempt is made to insert the insertion part of the second connection which is reversed with respect lo the first connection into the demarcated region of the first connection, the insertion part cannot be inserted into the demarcated region due to interference of the contiguous part contiguous to the insertion part. Thus, the first connection and the second connection can be prevented from being connected improperly.
In a further aspect of the invention, an engagement protrusion may preferably be formed on one of opposed sides of the bottom plate part and the insertion part, and an engagement hole is formed on the other side, and the grip and the holding element are locked with respect to each other by engagement of the engagement protrusion and the engagement hole. With such a construction, the engagement protrusion and the engagement hole become invisible from the outside and thus the outward appearance is enhanced. Moreover, the engagement protrusion and the engagement hole are protected from dust or dirt, so that a stable operation of connecting the first connection and the second connection can be ensured.
In a further aspect of the invention, a plurality of holding elements may preferably extend from the connection in parallel in the longitudinal direction. In order to extend in “parallel” here, a plurality of the holding elements may be required to be disposed at least side by side. Such a manner of extending in parallel here includes the manner in which a plurality of the holding elements are disposed in parallel, and the manner in which the distance between two adjacent holding elements decreases toward the front end. With such a construction, in each of the holding elements of the cleaning element holder, not only the flexibility of the holding element can be ensured, but an area of the holding element toward the proximal end side can be reinforced.
Further, a cleaning element holder according to the invention is an elongate cleaning element holder to which a cleaning element for use in cleaning an object to be cleaned is attached, and has substantially the same construction as the cleaning element holder of the above-described cleaning tool. Therefore, with the cleaning element holder according to this invention, in one or more holding elements of the cleaning element holder, not only the flexibility of the holding element can be ensured, but an area of the holding element toward the connection side can be reinforced. Further, with the cleaning element holder according to this invention, in the holding element, particularly, the connection and an area contiguous to the connection can be reinforced. Further, with the cleaning element holder according to this invention, the first connection and the second connection can be prevented from being connected improperly. Further, with the cleaning element holder according to this invention, the engagement protrusion and the engagement hole become invisible from the outside and thus the outward appearance is enhanced. Moreover, the engagement protrusion and the engagement hole are protected from dust or dirt, so that a stable operation of connecting the first connection and the second connection can be ensured.
As described above, according to the invention, an elongate cleaning element holder which contributes to a smoother cleaning operation can be provided for a cleaning tool in which a cleaning element for cleaning an object to be cleaned is attached to the cleaning element holder.
A cleaning tool 100 as a representative embodiment of a cleaning tool according to the invention is now described with reference to the drawings. Objects to be cleaned with the cleaning tool 100 include regions to be cleaned (floors, walls, windows, ceilings, external walls, furniture, clothes, curtains, bedding, lighting, home electric appliances, etc.) inside and outside of houses, apartments, buildings, factories, vehicles, etc. and regions of human body parts to be cleaned. These regions to be cleaned may be either flat or curved, uneven or stepped.
The cleaning element 110 has a function of wiping, sweeping or scraping dirt on the region to be cleaned. The cleaning element 110 is in a sheet-like or plate-like form at the time of purchase or in the initial unused state, and in use, it is loosened such that its volume is increased. As shown in
A pair of right and left spaces demarcated by the fusion bonded parts 113, 114 form insert regions 115 into which holding portions (holding plates 132 of a holder body 130 which is described below) of the cleaning element holder 120 are inserted. The insert regions 115 are configured to have adequate size (insertion width and insertion depth) to receive the holding plates 132 of the holder body 130. Further, each of the fusion bonded parts 114 is arranged to have such a bond width that the insertion width of each of the insert regions 115 is larger at the both ends than at the central portion. The cleaning element 110 is a feature that corresponds to the “cleaning element” according to this invention. The cleaning element 110 may also have a square or other shape in plan view as necessary. Further, the insert regions 115 are the features that correspond to the “insert region” according to this invention. Each of the insert regions 115 may be formed by a single insert portion extending elongate or by a plurality of insert portions extending discontinuously.
The cleaning element holder 120 is removably attached to the cleaning element 110. The cleaning element holder 120 is an elongate member including the holder body 130 and the handle 140 connected to each other. The cleaning element holder 120 is a feature that corresponds to the “cleaning element holder” according to this invention. The handle 140 includes a handle body 141 extending in an elongate form and a handle body-side connection 142 disposed between the handle body 141 and the holder body 130. The handle body 141 is an area to be held by a user. The handle body-side connection 142 is an area on the handle body 141 side at which the handle body 141 and the holder body 130 are fixedly connected to each other. The handle 140 or the handle body 141 here forms the “grip” according to this invention.
The holder body 130 has a function of detachably holding the cleaning element 110. The holder body 130 includes a holder body-side connection 131 between the holder body 130 and the handle body 141, a pair of right and left holding plates 132 and a retaining plate 134. The holding plates 132 extend forward in the longitudinal direction from the holder body-side connection 131 and parallel with a predetermined spacing therebetween on the same plane. In other words, the holder body 130 has a bifurcated form. Each of the holding plates 132 has a constant width in the longitudinal direction or is tapered. The holding plates 132 here form the “holding elements” according to this invention. Further, the holder body-side connection 131 here forms the “connection” according to this invention. The holding plates 132 may also have a rod-like shape having a circular or polygonal section.
Further, two projections 133 are formed toward the front and the rear on the outer edge of each of the holding plates 132. Each of the projections 133 has an elliptic contour projecting outward from the holding plate 132 and has a convexly curved projecting surface. Further, an opening or hollow portion 133a is formed in the central portion of the projection 133 in order to increase elasticity. The retaining plate 134 extends forward between the pair holding plates 132 and is convexly curved downward. The retaining plate 134 further has an engagement lug (not shown) on the underside.
The holding plates 132 can be inserted into the associated insert regions 115 formed in the cleaning element 110 and have a function of holding the cleaning element 110 in the inserted state. In the inserted state, the holding plates 132 are fitted in the associated insert regions 115 by close sliding contact, so that the holding plates 132 are securely attached to the cleaning element 110. Further, in each of the insert regions 115, as described above, the insertion width of the both ends is larger than that of the central portion, and in the inserted state, the front and rear projections 133 of each of the holding plates 132 are placed in the wider areas on the both sides of the narrower area of the associated insert region 115. Thus, in this arrangement, the holding plates 132 serve to prevent the cleaning element 110 from coming off. Further, in the inserted state, the retaining plate 134 presses the cleaning element 110 from above, and the engagement lug (not shown) formed on the underside of the retaining plate 134 serves as a stopper for preventing the cleaning element 110 from coming off. Thus, in the inserted state in which the holding plates 132 are inserted into the insert regions 115 of the cleaning element 110, the cleaning element 110 is reliably retained by the holder body 130.
The structure of the holding plates 132 is further explained in more detail with reference to
As shown in
With such a construction, the holding plate 132 has an increasingly higher flexibility toward the tip end side, so that the flexibility of the holding plate 132 can be ensured. Moreover, the holding plate 132 has an increasingly higher rigidity or strength toward the proximal end side. Therefore, the holder body-side connection 131 and an area contiguous to the holder body-side connection 131 can be reinforced, and the holder body-side connection 131 and the handle body-side connection 142 can be connected with stability. As a result a smoother cleaning operation can be realized. Further, the height H and the width D1 of the inclined part 136 of the holding plate 136 may not only be designed to increase or decrease in a linear form, but may be designed to increase or decrease in a curved or stepped form. Further, the inclined part 136 may be designed not to be contiguous to the holder body-side connection 131, as necessary. For example, the inclined part 136 may be terminated before the holder body-side connection 131.
Further, as shown in
Further, in this embodiment, as for the structure of the cleaning element holder 120, the holder body 130 and the handle 140 are separately formed and designed to be assembled together. Instead of this structure, however, the cleaning element holder 120 may have any other appropriately selected structure, such as a structure in which the holder body 130 and the handle 140 are molded in one piece.
As for the separate structure of the holder body 130 and the handle 140, as shown in
As shown in
Further, as shown in
With such a construction, the holder body-side connection 131 and the handle body-side connection 142 can be prevented from being reversed during connection to each other. Specifically, even if an attempt is made to insert the insertion part 142a of the handle body-side connection 142 which is reversed with respect to the holder body-side connection 131, into the demarcated region 131d of the holder body-side connection 131, the insertion part 142a cannot be inserted into the demarcated region 131d due to interference of the contiguous part 142b contiguous to the insertion part 142a. Thus, the holder body-side connection 131 and the handle body-side connection 142 can be prevented from being connected improperly. Further, in this embodiment, the bottom plate part 131a is described as not having an opening, but it may be provided with an opening having an opening width smaller than the width of the contiguous part 142b. With such an opening, the effect of preventing the holder body-side connection 131 and the handle body-side connection 142 from being connected improperly can also be obtained.
Engagement of the engagement protrusion 138 of the holder body-side connection 131 and the engagement hole 143 of the handle body-side connection 142 is now explained. When the insertion part 142a of the handle body-side connection 142 is inserted into the demarcated region 131d, the insertion part 142a and the bottom plate part 131a are allowed to slide in respective directions of arrows in
In the state of engagement in which the engagement protrusion 138 is engaged in the engagement hole 143, an engagement protrusion upright part 138b and an engagement hole upright part 143a abut against each other in surface contact in a direction of disengagement. Thus, the holder body 130 and the handle 140 are prevented from being accidentally disconnected from each other. Further, in this construction, the engagement protrusion 138 and the engagement hole 143 are formed in an area which cannot be seen from the outside when the holder body 130 and the handle 140 are engaged with each other. Specifically, the engagement protrusion 138 and the engagement hole 143 are formed on the opposed sides of the bottom plate part 131a and the insertion part 142a, or on the upper surface of the bottom plate part 131a and the lower surface of the insertion part 14, respectively. Therefore, the engagement protrusion 138 and the engagement hole 143 become invisible from the outside and thus the outward appearance is enhanced. Moreover, the engagement protrusion 138 and the engagement hole 143 are protected from dust or dirt, so that stable connecting operation can be ensured. The engagement protrusion 138 and the engagement hole 143 are features that correspond to the “engagement protrusion” and the “engagement hole”, respectively, according to this invention. Further, the engagement hole 143 may be provided in the upper surface of the bottom plate part 131a and the engagement protrusion 138 may be provided on the lower surface of the insertion part 142a, as necessary.
Further, the handle body-side connection 142 and the holder body-side connection 131 may preferably be formed of different kinds of resins or resins of varying hardness, such as a combination of ABS (acrylonitrile-butadiene-stylene) resin and PP (polypropylene) resin, a combination of polyacetal resin and PE (polyethylene) resin, a combination of polycarbonate resin and PP (polypropylene) resin, and a combination of acrylic resin and PE (polyethylene) resin can be used. With such a construction, wear of the members that contact each other in the above-described sliding process can be reduced, and the guide hole inclined part 144a can smoothly run on the engagement protrusion inclined part 138a.
Referring to
As shown in
The base sheet 111a, the fiber assembly 111b and the cleaning side sheet 111c which form the cleaning element body 111 have the same rectangular sheet-like form in plan view and extend in a longitudinal direction of the cleaning element 110. The fiber assembly 111b and the cleaning side sheet 111c form a brush-like part having a dirt removing function, which is also referred to as the “brush part”. The cleaning element 110 may be of disposable type designed for single use, disposable type designed for multiple use which can be used several times, while holding dust which has been removed from the region to be cleaned, on the brush part, or reusable type which can be reused by washing. Further, in this embodiment, the cleaning element body 111 of the cleaning element 110 is described as a structure having the base sheet 111a, the fiber assembly 111b and the cleaning side sheet 111c stacked in layer, but may be constructed as a structure having an additional fiber layer and/or sheet.
The holding sheet 112, the base sheet 111a and the cleaning side sheet 111c have a plurality of zigzag strips (strip portions) extending in a direction transverse to the longitudinal direction of the cleaning element 110. Specifically, the holding sheet 112 comprises a plurality of strips 112a arranged in parallel and extending in a direction transverse to the longitudinal direction of the cleaning element 110. The base sheet 111a comprises a plurality of strips 111d arranged in parallel and extending in a direction transverse to the longitudinal direction of the cleaning element 110. The cleaning side sheet 111c comprises a plurality of strips 111e arranged in parallel and extending in a direction transverse to the longitudinal direction of the cleaning element 110. An improved structure which can easily trap dust and thus has a higher cleaning function can be realized by the zigzag strips of the sheets. The strips may have the same kind or different kinds of shape appropriately selected from various shapes, such as zigzag, linear and curved shapes.
The construction of the nonwoven fabric forming the above-described base sheet 111a, cleaning side sheet 111c and holding sheet 112 and the construction of the fiber assembly 111b are now explained in detail.
The base sheet 111a, the cleaning side sheet 111c and the holding sheet 112 can typically be formed of sheet-type nonwoven fabric comprising thermal melting fibers (thermoplastic fibers) and thus referred to as nonwoven fabric sheet. The nonwoven fabric has a sheet-like configuration formed by fixing or intertwining fibers by mechanical, chemical or heat treatment. The nonwoven fabric partly includes thermoplastic fibers and thus can be fusion bonded. Further, the nonwoven fabric has a plurality of strips. Examples of the thermal melting fibers (thermoplastic fibers) include polyethylene, polypropylene and polyethylene terephthalate. The nonwoven fabric may be manufactured by through-air bonding, spun bonding, thermal bonding, spun lacing, point bonding, melt blowing, stitch bonding, chemical bonding, needle punching or other similar processes. In order to enhance the dust wiping function, if is preferred to use a nonwoven fabric having higher rigidity. Further, as an alternative to or in addition to the nonwoven fabric, urethane, sponge, woven fabric, net, split cloth and other similar materials which are formed into strips may be used.
The fiber assembly 111b is a single fiber structure formed by fibers, a fiber structure having fibers aligned in the length direction and/or the radial direction (twist yarn, spun yarn, yarn to which a plurality of filaments are partially connected), or an assembly of the fiber structures. The fiber assembly 111b partially includes thermoplastic fibers and can be fusion bonded. The fibers forming the fiber assembly 111b are elements of yarn, textile or the like and defined as being thin and flexible fibers having a substantially longer length compared with the thickness. Typically, a long continuous fiber is defined as a filament and a short fiber as a staple. The proximal ends of the fibers of the fiber assembly 111b are bonded at the fusion bonded parts 113 and 114. The fibers of the fiber assembly 111b each have one end fixed at the fusion bonded parts and the other free end (distal end) on the opposite side. The fibers of the fiber assembly 111b extend in a direction transverse to the longitudinal direction of the cleaning element 110 (or the fiber assembly 111b). The fiber assembly 111b is also referred to as the “fiber bundle” having a plurality of fibers in a bundle.
In the representative example shown in
Further, in order to enhance the dust wiping function, it is preferred to use a fiber assembly including fibers having higher rigidity or fibers having higher fineness. It is further preferred that the fiber assembly has crimped fibers. Here, the crimped fibers are fibers subjected to a predetermined crimping process and easily intertwined with each other. With the fibers being crimped, the fiber assembly becomes bulkier than before the holder is attached thereto, and dust can be easily captured by the crimped portions. This structure can be realized especially by using crimped fibers opened from a tow.
For the fiber assembly, fiat yarns or split yarns may also be used. The fiat yarns are prepared by slitting a film into tapes and by stretching the tapes in the longitudinal direction. The split yarns are prepared by splitting a thermoplastic film resin in the direction perpendicular to the orientation direction of the resin so that the film is fibrillated and interconnected into a net shape. Alternatively, a nonwoven fabric which is bulky and has low fiber density, such as a through-air bonded nonwoven fabric, may be used to form the fiber assembly.
The kinds and numbers of the component parts of the cleaning element 110 are not limited to those described in the above-described example, and can be selected as necessary.
The invention is not limited to the embodiment as described above, but rather, may be added to, changed, replaced with alternatives or otherwise modified. For example, the following provisions can be made in application of this embodiment.
In the above embodiment, the inclined part 136 is described as being configured to gradually increase in height and width from the tip end side toward the connection side of the holding plate 132. In this invention, however, it is essential that an area corresponding to the inclined part 136 gradually increases at least in height from the tip end side toward the connection side. In this construction, as for the structure of connecting the holder body-side connection 131 and the handle body-side connection 142, as described in the above embodiment, the insertion part 142a may be inserted into the demarcated region 131d of the holder body-side connection 131 and thus supported from three directions. Furthermore, the holder body-side connection 131 and the handle body-side connection 142 may be locked in the connected slate by engagement of the engagement protrusion 138 and the engagement hole 143 which are formed on the opposed sides of the bottom plate part 131a and the insertion part 142a. The connecting structure is not limited to this, but other connecting structures can be appropriately used.
Further, in the above embodiment, the holding plate 132 is described as having the inclined part 136, but, in this invention, an area corresponding to the inclined part 136 can form the entirety or part of the holding plate 132. For example, the inclined part 136 itself may form the entirety of the holding plate 132.
Further, in the above embodiment, the holder body 130 and the handle 140 are described as being separately formed. The invention can also be applied to a cleaning element holder in which a holding element corresponding to the holder body 130 and a grip corresponding to the handle 140 are formed in one piece.
Further, in the above embodiment, the cleaning element 110 is described as being formed by the sheet-type nonwoven fabric and the fiber assembly. In this invention, however, the cleaning element may be formed by either the sheet-type nonwoven fabric or the fiber assembly.
Further, in the above-embodiment, the cleaning element holder 120 is described as having two holding plates 132, but, the number of members corresponding to the holding plates 132 can be appropriately changed as necessary. For example, the invention can also be applied to a cleaning element holder having one or three or more holding elements.
100 cleaning tool
110 cleaning element
111 cleaning element body
111
a base sheet
111
b fiber assembly
111
c cleaning side sheet
111
d,
111
e strip
112 holding sheet
112
a strip
113, 114 fusion bonded part
115 insert region
120 cleaning element holder
130 holder body
131 holder body-side connection
131
a bottom plate part
131
b upright part
131
c upper plate part
131
d demarcated region
131
e opening
132 holding plate
133 projection
133
a hollow portion
134 retaining plate
135 holding plate upper surface
136 inclined part
137 holding plate lower surface
137
a thin-walled part
138 engagement protrusion
138
a engagement protrusion inclined part
138
b engagement protrusion upright part
140 handle
141 handle body
142 handle body-side connection
142
a insertion part
142
b contiguous part
143 engagement hole
143
a engagement hole upright part
144 guide hole
144
a guide hole inclined part
150 upper region
Number | Date | Country | Kind |
---|---|---|---|
2008-128877 | May 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2009/002126 | 5/14/2009 | WO | 00 | 5/9/2011 |