The present disclosure relates to a cleaning tool. In particular, the present disclosure relates to a cleaning tool having a working surface with a portion for contacting the surface to be cleaned and a portion that is recessed from the surface to be cleaned.
There are several types of mops for cleaning floors. One type of mop for cleaning floors includes a mop head and a wet or dry cleaning cloth applied over the mop head that is discarded after cleaning. These types of mops often include a flat cleaning surface for contacting the floor. For mops with flat cleaning surfaces for contacting the floor, the leading edge of the flat cleaning surface overloads with dirt, debris, and hair. The excess dirt, debris, and hair are simply pushed around by the mop and are not adequately retained and captured by the cleaning surface of the mop. The excess dirt, debris, and hair may become dislodged during cleaning, or more typically are not retained when the mop is lifted from the floor.
Attempts to recess the cleaning surface from the surface to be cleaned to enhance the surface area available for capturing and retaining dirt, debris, and hair have included providing a wipe having a surface topography or recessing a portion of the cleaning surface of the mop head. Although a wipe including a surface topography enhances its picking up ability, such wipes are more difficult and costly to manufacture. Mops with recessed areas rely on rocking and tilting of the mop to pick up the dirt, debris, and hair. This rocking and tilting makes the mop unstable during use. Also, the constant rocking and tilting can cause dirt, debris, and hair trapped on the raised portion of the cleaning surface to fall from the cleaning surface.
Generally, the cleaning tool of the present disclosure includes a working surface a portion of which is a contact surface and a portion of which is recessed from the contact surface. The recessed portion aids in capturing and retaining large particles of dirt, dust because the large particles first make contact with the recessed portion prior to making contact with the contact surface. The contact surface is available for capturing and retaining small particles of dirt, dust, debris, and hair. Therefore, the amount of available surface area for cleaning is maximized by including a recessed surface.
Further, the cleaning tool is designed such that the contact surface stabilizes any rocking motion of the working surface. Rocking motion can cause particles to become dislodged from the working surface. It is desirable to minimize rocking of the working surface relative to the surface to be cleaned.
In one embodiment, the cleaning tool comprises a mop head including a perimeter, a working surface and back surface, opposite the working surface. The working surface includes a contact surface and a recessed surface. The contact surface is on a portion of the working surface for making contact with the surface to be cleaned. The contact surface includes a first capturing edge and a second capturing edge. The recessed surface is on a portion of the working surface and includes a first side surface recessed from the first capturing edge of the contact surface and a second side surface recessed from the second capturing edge of the contact surface. The entire contact surface is nonlinear.
In one embodiment, the cleaning tool comprises a mop head including a perimeter, a working surface and back surface, opposite the working surface. The working surface includes a contact surface and a recessed surface. The contact surface is on a portion of the working surface for making contact with the surface to be cleaned. The contact surface includes a first capturing edge and a second capturing edge. The recessed surface is on a portion of the working surface and includes a first side surface recessed from the first capturing edge of the contact surface and a second side surface recessed from the second capturing edge of the contact surface. The contact surface extends along a direction of the x-axis and along a direction of the y-axis, perpendicular to the x-axis, such that along the direction of the x-axis the extension of the contact surface along the direction of the y-axis varies and is nonuniform.
In one embodiment, the cleaning tool comprises a mop head including a working surface and back surface, opposite the working surface, and a perimeter. The working surface includes a contact surface and a recessed surface. The contact surface is on a portion of the working surface for making contact with the surface to be cleaned. The contact surface includes a first capturing edge and a second capturing edge. The recessed surface is on a portion of the working surface and includes a first side surface recessed from the first capturing edge of the contact surface and a second side surface recessed from the second capturing edge of the contact surface. The contact surface includes at least a first extension, a second extension, and a third extension connected at a connection point within the working surface. Each extension extends towards the perimeter.
In one embodiment, the cleaning tool comprises a mop head including a working surface and back surface, opposite the working surface, and a perimeter forming at least a first branch, a second branch, and a third branch. The working surface includes a contact surface and a recessed surface. The contact surface is on a portion of the working surface for making contact with the surface to be cleaned and includes a first capturing edge and a second capturing edge. The recessed surface is on a portion of the working surface and includes a first side surface extending laterally from the first side of the contact surface and toward the back surface and a second side surface extending laterally from the second side of the contact surface and toward the back surface. The contact surface includes at least a first extension in the first branch, a second extension in the second branch, and a third extension in the third branch. The first, second and third extensions connect at a connection point within the working surface, and the first extension extends to a first point on the perimeter, the second extension extends to a second point on the perimeter, and the third extension extends to a third point on the perimeter.
While the above-identified drawings and figures set forth various embodiments, other embodiments are also contemplated, as noted in the discussion. In all cases, this disclosure presents the invention by way of representation and not limitation. It should be understood that numerous other modifications and embodiments can be devised by those skilled in the art, which fall within the scope and spirit of this invention. The figures may not be drawn to scale.
The cleaning tool 100 includes a mop head 160 with a perimeter 190, a working surface 164 (
The mop head 160 includes a perimeter 190. Any variety of shapes, sizes, and configurations forming the perimeter 190 are suitable for the cleaning tool 100. In the embodiment shown in
The working surface 164 includes a contact surface 170 and a recessed surface 180. The contact surface 170 abuts with or makes direct contact with the surface to be cleaned. The recessed surface 180 does not abut with or make direct contact with the surface to be cleaned, but is recessed from the surface to be cleaned toward the back surface 162. The combination of a contact surface 170 and recessed surface 180 creates a topography directly on the working surface 164 of the cleaning tool 100.
The contact surface 170 can include a variety of configurations, several of which are described herein. The contact surface 170, as a whole, is nonlinear. Generally, the contact surface 170, as a whole, is nonlinear along a direction along an x-axis, which is perpendicular to an intended wiping direction. Nonlinear means that as a whole the contact surface is not in a straight line.
In one embodiment, the contact surface 170, as a whole, extends along a direction of an x-axis and extends along a direction of a y-axis, wherein the x-axis is perpendicular to the y-axis. In particular, the extent to which the contact surface 170 projects in the direction of the y-axis varies along the length of the direction of the x-axis.
A contact surface 170 that, as a whole, is nonlinear creates a more stable contact surface 170 that is not prone to tipping or rocking. When the contact surface is linear or is only along a direction of a single axis and has a constant and uniform lateral projection beyond the direction of that axis the working surface 164 tends to tip and rock. Rocking is unstable and tends to cause once captured dirt, debris, or hair to become dislodged during the rocking motion. The contact surface 170 of the present disclosure is a more stable surface for constant gliding over a surface to be cleaned. In one embodiment, the contact surface 170 is in a single plane, which further aids in preventing rocking of the cleaning tool 100.
The contact surface 170 forms a capturing edge 177, which is the edge of the contact surface 170 and the beginning of the recessed surface 180. The capturing edge 177 on the contact surface 170 aids in collecting dirt, dust, hair and debris and prevents the dirt, dust, hair and debris from passing beyond the contact surface 170. In one embodiment, the capturing edge 177, as a whole, extends continuously along a direction of the x-axis, wherein the x-axis is perpendicular to an intended cleaning direction. A continuous capturing edge 177 prevent large particles of dirt, debris, or particles from passing the contact surface 170 when moving the cleaning tool 100 along an intended wiping direction A. In one embodiment, such as shown in
In the embodiment of
The contact surface 170, as a whole, is nonlinear. Shown in
Because the cleaning tool 100 in the embodiment shown in
The recessed surface includes side surfaces 181, 182 (
In
In
In
As shown by
In one embodiment, the contact surface includes a width from 0 (line) to 12.5 cm, from 0.1 cm to 7.5 cm, or from 0.25 cm to 3.8 cm. If the contact surface is not a line, then the total area of the contact area depends on a variety of factors including the overall side of the cleaning tool. In one embodiment, the total area of the contact area is at least 1 in2 (6.5 cm2). In another embodiment, the total area of the contact area is between 5 and 27 in2 (32.2 and 175 cm2). In another embodiment, the total area of the contact area is between 9.4 and 15.5 in2 (60 and 100 cm2).
As shown by
In one embodiment, the mop head has a thickness of from 0.5 to 4 inches (1.27 to 10 cm). In one embodiment, the mop head has a thickness of from 0.75 to 2 inches (1.9 to 5 cm). In one embodiment, the total area of the working surface is at least 10 in2 (64.5 cm2). Typically, the total area of the working surface is between 10 in and 200 in2 (64.5 cm2 and 1290 cm2), and more typically between 20 in2 and 100 in2 (129 cm2 and 645 cm2).
The mop head 160 may be formed from a single material. The mop head 160 may be a single, homogeneous construction of a single material. A homogeneous construction of the mop head 160 is a more simplified, cost efficient construction. In such an embodiment, the mop head 160 can be made by a variety of known molding techniques.
The mop head 160 can be made of a flexible material. Exemplary materials for the mop head 160 include all types of foam, porous rubber, silicon, synthetics, synthetic foams, formed polyester, cellulose materials, sponge materials. Specific exemplary materials or material substrates include polyether or polyester, low or high density, small, large or twin pore sizes, closed or open cell, non or flame retardant, flexible or semi rigid, plain, melamine or post treated impregnated foams, and the like. Also, neoprene, natural rubber, SBR, butyl, butadiene, nitrile, EPDM, ECH, polystyrene, polyethylene, polypropylene, EVA, EMA, metallocene resin, polyurethane, PVC, blends of any of the above, and the like. Natural sponges can be used and include those from the aquatic animal phylum Porifera, and from the dried, processed skeletons of certain species used to hold water, for example. Preferably, cellulose-based sponges can be used. Cellulose-based sponges can include those which are derived from plant products for example. More preferably, synthetic foam can be used, and even more preferably synthetic foam can be used on at least one face and polyester on at least one face. Synthetic sponges can be constructed of porous rubber, synthetic foam, other plastic and rubber derivatives, and the like, for example.
In another embodiment, the mop head 160 may be formed from a combination of materials. For example, the recessed surface may be formed of a foam, such as those listed above, and the contact surface may be made of a plastic, metal, wood, glass, or other more rigid material. In such an embodiment, the contact surface may be made of a more stiff or rigid material to allow the contact surface to better glide over the surface to be cleaned.
A flexible, foam material may provide a particularly useful material for use as the cleaning tool. A flexible material allows for slight flexing and contouring along the surface to be cleaned. Also, a flexible material will flex and contour when pushed against walls and furniture, therefore minimizing damage. The foam may be capable of retaining water or solvent. In one embodiment the foam has a stiffness of from 40 to 100 and in another embodiment the foam has a stiffness from 60 to 95. Foam stiffness is measured with a PTC Instruments “Sponge Rubber Gauge” Model 302SL with a 0-100 index value.
The cleaning tool 100 can be used independently for wet mopping a floor. Alternatively, the cleaning tool 100 can be used with a cleaning substrate 150, such as shown in
Suitable cleaning substrates 150 include woven or knitted cloth or nonwoven web form from natural, synthetic, or a combination of natural and synthetic fibers. A nonwoven web can be prepared by any suitable melt forming or mechanical forming operation. For example, the nonwoven webs may be carding, garneting, airlaying, spunbond, wet-laying, melt blowing, stitchbonding or made by other processes as are known in the art. Further processing of a nonwoven may be necessary to add properties such as strength, durability, and texture. Examples of further processing include calendering, hydroentangling, needletacking, resin bonding, thermobonding, ultrasonic welding, embossing, and laminating.
Fibers for making the nonwoven web may be made from thermoplastic polymers. Suitable thermoplastic polymers can be selected from polyolefins (such as polyethylenes, polypropylenes, and polybutylenes), polyamides (such as nylon 6, nylon 6/6, and nylon 10), polyesters (such as polyethylene terephthalate), copolymers containing acrylic monomers, and blends and copolymers thereof. Semi-synthetic fibers (such as acetate fibers), natural fibers (such as cotton), regenerated fibers (such as rayon), and other non-thermoplastic fibers can made into a web or can be blended with the thermoplastic fibers.
In one embodiment, the fibers typically have a denier of from about 1 to about 50, more preferably from about 6 to about 25. In one embodiment, the nonwoven has a basis weight from about 10 to about 200 grams per square meter, and more preferably from about 30 to about 150 grams per square meter.
The nonwoven web may include an additive to aid in capturing and retaining dirt, debris, or hair during cleaning. The additive may include waxes, oils, or adhesives. Suitable adhesives include any that are capable of being tacky at room temperature, including both adhesives that are initially tacky and those that are initially non-tacky but which can be activated to become tacky. Suitable adhesives include any pressure-sensitive adhesives, including materials based on acrylates, silicones, poly-alpha-olefins, polyisobutylenes, rubber block copolymers (such as styrene/isoprene/styrene and styrene/butadiene/styrene block copolymers), styrene butadiene rubbers, synthetic isoprenes, natural rubber, and blends thereof. A nonwoven web containing adhesive that may be suitable for use with the cleaning tool 100 is disclosed in US patent application publication 2006/0141881. A nonwoven web containing adhesive that is particularly suitable for use with the cleaning tool 100 is disclosed in US patent application publication US2005-0014434 titled “Cleaning Wipe and Method of Manufacture,” because this nonwoven web can include adhesive available over the entire surface.
The cleaning substrate 150 can be attached to the cleaning tool 100 by a variety of attachment mechanisms 140. When the cleaning substrate 150 is a woven, knitted, or nonwoven, the cleaning substrate 150 may serve as a loop for attaching to a hook or stem placed on the cleaning tool 100. The attachment mechanism 140 may be hooks or stems and can project from the back surface 162 of the mop head 160 or from the support frame 130, if included.
The size and shape of the cleaning substrate 150 should be at least large enough to cover the entire working surface 164. Depending on the placement of the attachment mechanism, the cleaning substrate 150 may need to be larger than the working surface 164 in order to wrap around the mop head 160 and secure with the attachment mechanism 140.
The working surface 264 includes a contact surface 270, shown cross-hatched, and a recessed surface 280. The contact surface 270 abuts with or makes direct contact with the surface to be cleaned. The recessed surface 280 does not abut with or make direct contact with the surface to be cleaned, but is recessed from the surface to be cleaned. The combination of a contact surface 270 and recessed surface 280 creates a topography directly on the working surface 264 of the cleaning tool 200.
The contact surface 270 as a whole is nonlinear. The contact surface 270 extends along a direction of an x-axis, which is perpendicular to the intended cleaning direction A, to create a capturing edge 277. In this embodiment, the capturing edge 277, as a whole, is a continuous edge along the direction of the x-axis to prevent dirt, debris, or particles from passing the contact surface 270 when moving the cleaning tool 200 along an intended wiping direction A. The contact surface 270 also laterally extends from the direction of the x-axis along a direction of a y-axis nonuniformly along the direction of the x-axis.
In the embodiment of
Even though the contact surface 270 is disconnected, the capturing edge 277 created is continuous along a direction along the x-axis. This prevents large dirt, debris and particles from passing through the capturing edge 277 and contact surface 270.
The working surface 364 includes a contact surface 370, shown cross-hatched, and a recessed surface 380. The contact surface 370 abuts with or makes direct contact with the surface to be cleaned. The recessed surface 380 does not abut with or make direct contact with the surface to be cleaned, but is recessed from the surface to be cleaned. The combination of a contact surface 370 and recessed surface 380 creates a topography directly on the working surface 364 of the cleaning tool 300.
The contact surface 370, as a whole, is nonlinear. The contact surface 370 extends along a direction of an x-axis, which is perpendicular to the intended cleaning direction A, to create a capturing edge 377. The capturing edge 377 is a continuous edge along the direction of the x-axis to prevent dirt, debris, or particles from passing the contact surface 370 when moving the cleaning tool 300 along an intended wiping direction A. The contact surface 370 also laterally extends from the direction of the x-axis along a direction of a y-axis nonuniformly along the direction of the x-axis.
In the embodiment of
The capturing edge 377 is continuous along a direction along the x-axis. This prevents large dirt, debris and particles from passing through the capturing edge 377 and contact surface 370.
The working surface 464 includes a contact surface 470, shown cross-hatched, and a recessed surface 480. The contact surface 470 abuts with or makes direct contact with the surface to be cleaned. The recessed surface 480 does not abut with or make direct contact with the surface to be cleaned, but is recessed from the surface to be cleaned. The combination of a contact surface 470 and recessed surface 480 creates a topography directly on the working surface 464 of the cleaning tool 400.
The contact surface 470, as a whole is nonlinear. The contact surface 470 extends along a direction of an x-axis, which is perpendicular to the intended cleaning direction A, to create a capturing edge 477. The capturing edge 477 is a continuous edge along the direction of the x-axis and prevents dirt, debris, or particles from passing the contact surface 470 when moving the cleaning tool 400 along an intended wiping direction A. The contact surface 470 also laterally extends from the direction of the x-axis along a direction of a y-axis nonuniformly along the direction of the x-axis.
In the embodiment of
The capturing edge 477 is continuous along a direction along the x-axis. This prevents large dirt, debris and particles from passing through the capturing edge 477 and contact surface 470.
The working surface 564 includes a contact surface 570, shown cross-hatched, and a recessed surface 580. The contact surface 570 abuts with or makes direct contact with the surface to be cleaned. The recessed surface 580 does not abut with or make direct contact with the surface to be cleaned, but is recessed from the surface to be cleaned. The combination of a contact surface 570 and recessed surface 580 creates a topography directly on the working surface 564 of the cleaning tool 500.
The contact surface 570, as a whole, is nonlinear. The contact surface 570 extends along a direction of an x-axis, which is perpendicular to the intended cleaning direction A, to create a capturing edge 577. The capturing edge 577 is a continuous edge along the direction of the x-axis that prevents dirt, debris, or particles from passing the contact surface 570 when moving the cleaning tool 500 along an intended wiping direction A. The contact surface 570 also laterally extends from the direction of the x-axis along a direction of a y-axis nonuniformly along the direction of the x-axis.
In the embodiment of
The capturing edge 577 is continuous along a direction along the x-axis. This prevents large dirt, debris and particles from passing through the capturing edge 577 and contact surface 570.
It is understood that the cleaning tools shown in the embodiments of
It is understood that although the embodiments were described with an intended wiping direction A, the cleaning tool may be used in any wiping direction. In some embodiments, the cleaning tool maintains a continuous contact edge regardless of the wiping direction (
Generally, the cleaning tool of the present disclosure includes a working surface a portion of which is a contact surface and a portion of which is recessed from the contact surface. The recessed portion aids in capturing and retaining large particles of dirt, dust because the large particles first make contact with the recessed portion prior to making contact with the contact surface. The contact surface is available for capturing and retaining small particles of dirt, dust, debris, and hair. Therefore, the amount of available surface area for cleaning is maximized by including a recessed surface.
Further, the cleaning tool is designed such that the contact surface stabilizes any rocking motion of the working surface. Rocking motion can cause particles to become dislodged from the working surface. It is desirable to minimize rocking of the working surface relative to the surface to be cleaned.
Although specific embodiments have been shown and described herein, it is understood that these embodiments are merely illustrative of the many possible specific arrangements that can be devised in application of the principles of the invention. Numerous and varied other arrangements can be devised in accordance with these principles by those of ordinary skill in the art without departing from the spirit and scope of the invention. Thus, the scope of the present invention should not be limited to the structures described in this application, but only by the structures described by the language of the claims and the equivalents of those structures.