Information
-
Patent Grant
-
6630035
-
Patent Number
6,630,035
-
Date Filed
Tuesday, August 15, 200024 years ago
-
Date Issued
Tuesday, October 7, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 134 6
- 134 9
- 134 33
- 015 25651
- 015 2565
- 015 25653
- 015 971
-
International Classifications
-
Abstract
There are provided a solution applying portion 104 disposed opposite to the outer surface of the recording rotational drum 34 such that sliding on the outer surface of the drum is permitted and arranged to apply cleaning solution to the outer surface of the drum; and a scraping portion 108 disposed at a position more forward than the solution applying portion 104 in a direction in which the drum is rotated such that sliding on the outer surface of the drum is permitted and arranged to scrape the applied cleaning solution off the outer surface of the drum so that dust X is removed from the surface of the drum.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a cleaning unit and method for removing foreign matters, e.g., dust, which stick onto a surface of a member to be cleaned.
2. Description of the Related Art
An example of an arrangement of a recording device of the type in which an image receiving sheet and a toner sheet are put, in this order, on a recording rotational drum in close contact manner, and the toner sheet on the drum is irradiated with laser light for exposure, is shown in FIG.
11
. The recording apparatus incorporates an optical head
1
capable of emitting a plurality of laser beams and arranged to modulate and turn the laser beam on/off to conform to record data. The optical head
1
is able to move in parallel with the rotational axis. The recording apparatus further incorporates a recording rotational drum
2
having the outer surface to which a recording medium
3
is joined, the recording rotational drum
2
being rotatively supported.
The optical head
1
is placed on a movable stage
4
which is able to move in parallel with the recording rotational drum
2
. The foregoing movement corresponds to sub-scanning direction when an image is formed. The rotational direction of the recording rotational drum
2
corresponds to the main scanning direction.
As is shown in
FIG. 12
, the recording medium
3
is composed of an image-receiving sheet
5
and a toner sheet
6
.
The image-receiving sheet
5
incorporates a support member, a cushion layer and an image receiving layer formed sequentially from a position adjacent to the recording rotational drum
2
. The toner sheet
6
incorporates a support member, a photo-thermo conversion layer and a toner layer formed sequentially from a position adjacent to the position from which the laser beam is applied (see FIG.
13
). The image-receiving sheet
5
is joined to the recording rotational drum
2
such that the toner sheet
6
is laminated on the image-receiving sheet
5
. The toner layer of the toner sheet
6
joined as described above faces the image-receiving sheet
5
. When a laser beam is applied to the toner sheet
6
from a position opposite to the image-receiving sheet
5
, the toner layer portion irradiated with the laser beam is transferred to the image receiving layer owing to heat.
The support member is made of a PET (polyethylene terephthalate) base, a TAC (triacetyl cellulose) base, a PEN (polyethylene naphthalate) base or the like which permits penetration of the laser beam. The photothermo-conversion layer is constituted by a material, such as carbon, black pigment, infrared-ray absorption pigment, a substance for absorbing a specific wavelength or the like which efficiently converts the laser energy into heat.
The toner layer includes toner sheets in KCMY. A toner sheet in gold, silver, brown, gray, orange or green is sometimes used.
The image receiving layer receives transferred toner. The cushion layer absorbs the stepped portion formed when toner is laminated into a plurality of layers and absorbs a stepped portion formed owing to dust.
As for detailed contents of the image-receiving sheet
5
and the toner sheet
6
serving as the recording medium
3
, refer to JP-A-4-296594, JP-A-4-327982 and JP-A-4-327983 applied by the applicant of the present invention. As for an image recording apparatus incorporating the foregoing recording medium, refer to JP-A-6-275183 if necessary.
Description will now be performed about a step for laser recording in each of KCMY and a step for separating the toner sheet
6
from the image-receiving sheet
5
after the recording operation has been completed. When a laminating process is performed, the laminating step is performed before the laser recording step. Then, the steps will sequentially be described with reference to FIG.
12
.
(1) The image-receiving sheet
5
is wound around the recording rotational drum
2
;
(2) To perform a K step, K toner sheet
6
is wound on its image-receiving sheet
5
;
(3) Laser beams are applied in accordance with K image and/or character data to perform recording;
(4) The K toner sheet
6
is separated from the image-receiving sheet
5
(K step is completed);
(5) Then, a C step is performed. That is, the C toner sheet is wound on its image-receiving sheet;
(6) Laser recording is performed with C data;
(7) Finally, the C toner sheet is separated from the image receiving sheet (the C step is completed);
(8) Then, a M step is performed. That is, a M toner sheet is wound on its image receiving sheet;
(9) Laser recording is performed with M data;
(10) The M toner sheet is separated from the image receiving sheet (the M step is completed);
(11) A Y step is performed. That is, a Y toner sheet is wound on its image receiving sheet;
(12) Laser recording is performed with Y data;
(13) Finally, the Y toner sheet is separated from the image receiving sheet (the Y step is completed):
(14) Thus, KCMY are adequately laminated on the image receiving sheet so that a required color image is formed; and
(15) The color image is transferred to the main paper.
When the laminating process is performed, the toner sheet is pressed by a pressing roller or a heated roller immediately before the laser recording operation for each color is performed. Thus, toner sheet is brought into hermetic contact with the image receiving sheet.
It is preferable that the recording speed in the foregoing recording step satisfies a range from 0.5 m/s to 50 m/s, more preferably 1 m/s to 16 m/s. The basic recording operation of the recording apparatus is performed as described above.
The foregoing recording apparatus sometimes encounters deterioration in the quality of a result of the recording operation owing to a foreign matter (an object) such as dust when foreign matter is allowed to adhere to the outer surface of the recording rotational drum.
When foreign matter X is present between the image-receiving sheet
5
and the surface of the recording rotational drum as shown in
FIG. 13
, the foreign matter X deforms or causes defective adhesion of the image-receiving sheet
5
and the toner sheet
6
. Thus, the focal point of the recording laser beam L is deviated. When deviation of the position in the optical axis of the photo-thermo conversion layer of the toner sheet
6
is larger than an allowable value, a sufficiently high energy density cannot be obtained. Hence it follows that thinning of the image and/or reduction in the density occurs in the range indicated with an arrow C in the drawing. As a result, an annular missing of an image or a white image is undesirably formed.
Another problem arises in that heat cannot sufficiently be relieved from the support member of the image-receiving sheet
5
to the recording rotational drum. Therefore, the temperature of the contact portion between the image-receiving sheet
5
and the toner sheet
6
is raised as compared with the temperature which is realized when no dust X is present. Thus, the density of the image in the range indicated with symbol C shown in the drawing is sometimes raised.
In the foregoing case, the housing covering the apparatus is opened to manually clean the outer surface of the drum. When the foregoing operation is performed whenever contamination occurs, a great labor and time are required.
SUMMARY OF THE INVENTION
For the above background reasons, the present invention has an foreign matter to provide a cleaning unit and method which are capable of removing foreign matters sticking to a surface of a member to be cleaned by cleaning the member surface by a simple operation.
To achieve the above object, the present invention provides a first cleaning unit which is comprised of:
a cleaning head in which a solution applying portion for applying a cleaning solution to a member to be cleaned, and a foreign-matter scraping blade for scraping foreign matters on the surface of the member to be cleaned are arranged substantially parallel to a cleaning direction,
wherein the solution applying portion and the foreign-matter scraping blade of the cleaning head are simultaneously brought into slide contact with the member to be cleaned, and in a cleaning operation, the solution applying portion passes a point on the member to be cleaned before the foreign-matter scraping blade passes the point.
The cleaning unit is capable of removing the foreign matters sticking to the surface of the member to be cleaned in such a simple manner that a cleaning solution applied to the surface of the member to be cleaned by the solution applying portion is scraped from the surface of the member to be cleaned by the foreign-matter scraping blade.
A second cleaning unit of the invention is constructed such that the solution applying portion and the foreign-matter scraping blade are integrally mounted on a base member.
In the cleaning unit, the solution applying portion and the foreign-matter scraping blade are integrally mounted on a base member. With this feature, the surface of the member to be cleaned can be cleaned in such a simple manner that the base member is controlled so as to move close to and move apart from the surface of the member to be cleaned.
A third cleaning unit is constructed such that the solution applying portion is formed of a flexible material which may be impregnated with the cleaning solution.
In this cleaning unit, the solution applying portion is formed of a flexible material which may be impregnated with the cleaning solution. Therefore, the cleaning solution may stably and uniformly applied to the surface of the member to be cleaned without any damage of the surface.
A fourth cleaning unit of the invention is constructed such that the foreign-matter scraping blade consists of an elastic film, and a contact angle of the foreign-matter scraping blade to the surface of the member to be cleaned is smaller than 90° at a position on the member surface located downstream region as viewed in the cleaning direction.
In the cleaning device, the elastic film is brought into contact with the surface of the member to be cleaned at a predetermined contact angle. Therefore, it satisfactorily scrapes the foreign matter of the surface of the member to be cleaned. As a result, the foreign matter is prevented from remaining on the surface of the member to be cleaned. A quality cleaning is consequently performed while being free from incomplete scraping.
In a fifth cleaning unit of the invention, the elastic film consists of a resin film.
In this cleaning unit, the elastic film consists of an elastic resin film made of a PET or the like. Accordingly, in the scraping operation, the elastic film is brought into contact with the surface of the member to be cleaned, so that it is bent. Because of this bending, it is prevented that a gap is formed between the surface of the member to be cleaned and the foreign-matter scraping blade. This accrues to elimination of irregular scraping.
In a sixth cleaning unit, a plurality of foreign-matter scraping blades is linearly arrayed in the cleaning direction.
In this cleaning unit, the plurality of foreign-matter scraping blades is thus linearly arrayed in the cleaning direction. This feature successfully enhances the scraping effect and the foreign matter removal effect.
In a seventh cleaning unit, the member to be cleaned is a rotary body, and the cleaning head is arranged such that the solution applying portion is disposed downstream as viewed in the rotational direction of the member to be cleaned, the foreign-matter scraping blade is disposed upstream, and the cleaning head is substantially fixed in the rotational direction of the member to be cleaned.
In this cleaning unit, the solution applying portion and the foreign-matter scraping blade, respectively, are disposed downstream and upstream as viewed in the rotational direction of the member to be cleaned as a rotary body so that the solution applying portion and the foreign-matter scraping blade are substantially fixed in the rotational direction of the member to be cleaned. With this arrangement, when the member to be cleaned is rotated, the cleaning solution is applied to the surface of the member to be cleaned by the solution applying portion, and the cleaning solution applied is scraped off with the foreign-matter scraping blade. As a result, the foreign matter is removed from the surface of the member to be cleaned.
In an eighth cleaning unit, the cleaning head is supported in a state that it is movable in the rotation axis direction of the member to be cleaned as a rotary body.
In this cleaning unit, the cleaning head is supported in a state that it is movable in the rotation axis direction of the member to be cleaned as a rotary body. Therefore, the cleaning head is movable to a desired position on the surface of the member to be cleaned. The entire surface of the member to be cleaned is cleaned.
A ninth cleaning unit is constructed such that the cleaning head is supported while permitting the head to move close to and move apart from the member to be cleaned, whereby the surface of the member to be cleaned may partially be cleaned.
In this cleaning unit, the cleaning head is supported while permitting the head to move close to and move apart from the member to be cleaned. Therefore, the cleaning head may selectively be brought into contact with only the cleaning required portions on the surface of the member to be cleaned. This feature enables the cleaning to be localized in execution. Therefore, in particular when a location having foreign matters is known, the cleaning is efficiently performed.
In a tenth cleaning unit, the cleaning head is constructed such that the foreign-matter scraping blades are disposed on both sides of the solution applying portion as viewed in the cleaning direction, or on both sides of a plurality of solution applying portions linearly arrayed in the cleaning direction.
As just mentioned, in this cleaning unit, the foreign-matter scraping blades are disposed on both sides of the solution applying portion as viewed in the cleaning direction, or on both sides of a plurality of solution applying portions linearly arrayed in the cleaning direction. With this feature, in the forward and/or backward cleaning directions, the foreign-matter scraping blades are brought into slide contact with the surface of the member to be cleaned after the solution applying portion is brought into slide contact with the same. Therefore, the cleaning unit is capable of cleaning the surface of the member to be cleaned in both the forward and backward directions. The cleaning unit more efficiently cleans the surface of the member to be cleaned.
In an eleventh cleaning unit, the cleaning head is constructed such that the solution applying portions are disposed on both sides of the foreign-matter scraping blade as viewed in the cleaning direction, and the cleaning head includes a mechanism to detach, during the cleaning operation, the solution applying portion located downstream as viewed in the cleaning direction from the surface of the member to be cleaned.
In this cleaning unit, the solution applying portions are disposed on both sides of the foreign-matter scraping blade as viewed in the cleaning direction, and during the cleaning operation, the solution applying portion located downstream as viewed in the cleaning direction is detached from the surface of the member to be cleaned. With this feature, in the forward and/or backward cleaning directions, the foreign-matter scraping blade is brought into slide contact with the surface of the member to be cleaned after the solution applying portion is brought into slide contact with the same. Therefore, the cleaning unit is capable of cleaning the surface of the member to be cleaned in both the forward and backward directions. The cleaning unit more efficiently cleans the member to be cleaned.
A first cleaning method is a cleaning method for removing foreign matters sticking onto the surface of the member to be cleaned by using the seventh cleaning unit. In the cleaning method, the surface of the member to be cleaned is cleaned by rotating the member to be cleaned when the cleaning head is in slide contact with the member to be cleaned.
When this cleaning method is used, the member to be cleaned may be cleaned by rotating the member to be cleaned in a state that the cleaning head is in slide contact with the member to be cleaned. Therefore, the cleaning process may be completed for much shorter time.
A second cleaning method is a cleaning method for removing foreign matters sticking to the surface of the member to be cleaned by using the ninth cleaning unit. In the cleaning method, the cleaning head is positioned to a foreign-matter sticking location or therearound on the surface of the member to be cleaned in a manner that the member to be cleaned is rotated in the rotational direction while at the same time the cleaning head is moved in the axial direction of the member to be cleaned. Thereafter, the member to be cleaned is stopped in its rotation in the rotational direction, and in this state, the cleaning head is reciprocated several times in the axial direction, thereby effecting the cleaning of the surface of the member to be cleaned.
When the second cleaning method is used, the surface of the member to be cleaned may locally be cleaned by such a simple method that the cleaning head is positioned to a foreign-matter sticking location or therearound on the surface of the member to be cleaned, and in a state that the member to be cleaned is stopped in its rotation in the rotational direction, the cleaning head is reciprocated several times in the axial direction.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a diagram showing an embodiment of a recording apparatus incorporating a cleaning unit according to the present invention.
FIG. 2
is a diagram schematically showing an essential portion of the cleaning unit according to the present invention.
FIG. 3
is a cross sectional view taken along line A—A shown in FIG.
2
.
FIG. 4
is a diagram showing an operation system for the cleaning unit.
FIGS.
5
(A), (B), (C) and (D) are diagrams showing the operation sequence for the cleaning unit.
FIG. 6
is a diagram showing the structure of a modification of the cleaning unit according to a first embodiment of the present invention.
FIG. 7
is an overall view showing a recording apparatus according to a second embodiment of the present invention.
FIG. 8
is a diagram showing the structure of a cleaning unit according to the second embodiment.
FIG. 9
is a diagram showing the structure of a cleaning unit according to a first modification.
FIGS.
10
(A) and
10
(B) are diagrams showing a cleaning unit according to a second modification.
FIG. 11
is a perspective view showing the schematic structure of a conventional recording apparatus incorporating an optical head and a recording rotational drum.
FIG. 12
is a perspective view showing a recording step of the recording apparatus.
FIG. 13
is a cross sectional view showing a state where dust is present between the recording rotational drum and an image receiving sheet.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of a cleaning unit for a recording rotational drum according to the present invention will now be described with reference to the drawings.
FIG. 1
shows an embodiment of a recording apparatus incorporating the cleaning according to the present invention. The recording apparatus enables a full-color image to be obtained. The recording apparatus is provided with a sensitive-member (a photosensitive material) supply portion
32
; a recording rotational drum
34
for forming an image; a sensitive-member fixing/releasing mechanism
36
disposed on the recording rotational drum
34
; a laminating mechanism
38
disposed along the outer surface of the recording rotational drum
34
; a recording head
40
; a separation mechanism
42
; a paper feeding portion
44
; a laminating portion
46
; a fixing portion
48
; a separation portion
50
; a tray portion
52
; a controller
54
; and a motor (not shown) for rotating the recording rotational drum
34
.
An operation of this recording apparatus will briefly be described. To start, an image receiving sheet
12
and a toner sheet
10
are supplied, in this order, onto the recording rotational drum
34
from the photo-sensitive member supply portion
32
. Then, those sheets are fixed to the recording rotational drum
34
by means of the sensitive-member fixing/releasing mechanism
36
. To be more specifically, after the image receiving sheet
12
is wound on the recording rotational drum
34
, the toner sheet
10
is laminated on the image receiving sheet
12
while being pressurized and heated by the laminating mechanism
38
. A Laser thermal transfer material or the like may be used for forming the toner sheet
10
and the image receiving sheet
12
.
Then, the recording head
40
arranged to be controlled by the controller
54
in response to an input image signal is operated to perform laser exposure of the toner sheet
10
in a heat mode to correspond to the shape of the image. Thus, the image is recorded as a latent image. Then, the separation mechanism
42
is operated to separate the toner sheet
10
from the image receiving sheet
12
secured to the outer surface of the recording rotational drum
34
. Then, the image recorded on the toner sheet
10
is transferred to the image receiving sheet
12
so that the image is developed. Hence it follows that the image is formed on the image receiving sheet
12
.
The foregoing process is repeated for the other three or four colors so that a color image is formed on the image receiving sheet
12
. The image receiving sheet
12
and a basic paper sheet
14
supplied from the paper feeding portion
44
are laminated and allowed to adhere to each other in the laminating portion
46
. Then, the image receiving portion of the image receiving sheet
12
is photo-cured in the fixing portion
48
.
Then, the image receiving layer of the image receiving sheet
12
is hardened with light, and then the separation is performed in the separating portion
50
. Then, the basic paper sheet
14
having the full-color image formed thereon is discharged to a proof tray
52
, while the used image receiving sheet
12
is discharged to a waste-material stacker
52
b
. Thus, a hard copy of the full-color image can be obtained.
The components of the recording apparatus will now be described.
The sensitive-member supply portion
32
incorporates a sensitive-member station
53
for storing the rolled image receiving sheet
12
and a plurality of toner sheets
11
, for example, standard toner sheets in Y, M, C and K and a rolled thermo-sensitive material (the sensitive member), such as a sheet in a special color for use in the printing industry field; a pair of drawing rollers
54
for drawing one sensitive member; a cutter
55
for cutting, into a sheet shape, the sensitive member drawn from the sensitive-member station
53
for a predetermined length; a pair of rollers
56
for holding and moving the sheet sensitive member; and a guide
57
for guiding the leading end of the sheet sensitive member to the upper surface of the recording rotational drum
34
so as to guide the leading end of the sensitive member to a fixed position of a sensitive-member fixing/releasing mechanism
36
joined to the surface of the recording rotational drum
34
.
First, the image receiving sheet
12
is supplied to the recording rotational drum
34
for forming an image. The leading end of the image receiving sheet
12
is secured to the sensitive-member fixing/releasing mechanism
36
by a clamp or the like. When the recording rotational drum
34
has been rotated in the direction indicated with an arrow shown in the drawing, the foregoing leading end is wound up around the outer surface of the recording rotational drum
34
. Also the rear end of the image receiving sheet
12
is secured by the sensitive-member fixing/releasing mechanism
36
. It is preferable that either of the leading-end securing portion of the sensitive-member fixing/releasing mechanism
36
or the rear-end securing portion of the same is movable on the outer surface of the recording rotational drum
34
in such a manner that securing of sensitive-member sheets having various lengths is permitted.
Then, the toner sheet
10
moved from the sensitive-member supply portion
32
is similarly wound on the image receiving sheet
12
wound around the recording rotational drum
34
. The toner sheet
10
is laminated on the image receiving sheet
12
by the laminating mechanism
38
. The laminating mechanism
38
incorporates a laminating roller
58
including a heater (not shown); an arm
59
for rotating the laminating roller
58
around a support point
59
a
to bring the same into contact with the outer surface of the recording rotational drum
34
and separate the same; and a pressing means
60
for pressing the laminating roller
58
against the outer surface of the recording rotational drum
34
with a predetermined pressure.
The pressing means
60
may be, for example, a manipulator of an air cylinder. The pressing means
60
is also used as an operation actuator for a cleaning unit
100
joined at an end opposite to the laminating roller
58
of the arm
59
. The cleaning unit
100
will be described later. When a usual printing mode has been changed to a cleaning mode, a seesaw operation relative to a support point
59
a
of the arm
59
is performed to press the cleaning unit
100
against the outer surface of the drum
34
so that a cleaning operation is performed.
The image receiving layer which is the outermost layer of the image receiving sheet
12
has adhesivity. Therefore, the toner sheet
10
can be pressed with a predetermined pressure by the laminating roller
58
so as to be wound around the image receiving sheet
12
and laminated on the same. As a result, occurrence of any crease of the toner sheet
10
can be prevented. Moreover, the image receiving layer of the image-receiving sheet
12
and that of the toner sheet
10
can be bonded to each other with uniform bonding force.
To uniformly and strongly laminate and bond the toner sheet
10
to the image-receiving sheet
12
, pressure is applied. It is as well as preferable that the laminating roller
58
for pressing the coloring-matter sheet, i.e., the toner sheet,
10
is heated to enlarge the bonding force.
In the drawing, the laminating roller
58
is rotated to press and laminate the toner sheet
10
onto the image receiving sheet
12
. Any unit may be employed when the unit is able to press and laminate the toner sheet
10
onto the image-receiving sheet
12
. As an alternative to this, a rod-like pressing member having a smooth leading end may be employed.
When the image-receiving sheet
12
is wound around the recording rotational drum
34
, it is preferable that the leading end of the image-receiving sheet
12
is secured by the sensitive-member fixing/releasing mechanism
36
. Moreover, the rollers
56
a
and
56
b
, the laminating roller
58
or another member is used to hold another portion of the image-receiving sheet
12
. Thus, a predetermined tension is applied to the image-receiving sheet
12
when it is wound around the outer surface of the recording rotational drum
34
. In the foregoing case, the outer surface of the recording rotational drum
34
may be pierced to adsorb the image-receiving sheet
12
by using an adsorbing means. It is preferable that the adsorbing means and the sensitive-member fixing/releasing mechanism
36
are used simultaneously. Either of the means may be used. Thus, occurrence of any crease can be prevented and position deviation does not occur when the image-receiving sheet
12
is secured to the outer surface of the recording rotational drum
34
.
It is preferable that a tension is applied to the toner sheet
10
also when the toner sheet
10
is laminated on the image-receiving sheet
12
. Similarly to the operation for winding the image-receiving sheet
12
, the sensitive-member fixing/releasing mechanism
36
may be used to secure the leading end and/or the rear end of the toner sheet
10
. As an alternative to this, the foregoing adsorbing means may as well as be used. It is preferable that the tension which is applied to the toner sheet
10
when the laminating operation is performed is smaller than the tension which is applied to the image-receiving sheet
12
when the image-receiving sheet
12
is wound round the recording rotational drum
34
.
The recording head
40
incorporates a laser head
24
which includes a modulation means and which is constituted by a laser-beam source (not shown) for emitting high-sensitive energy light, such as a laser beam, an image-forming lens for adjusting the diameter of laser beam spot and the like and a sub-scanning means
61
for moving the laser head
24
in the axial direction of the recording rotational drum
34
to perform a sub-scanning operation. The main scanning operation of the toner sheet
10
by using the laser beam is performed by rotating the recording rotational drum
34
.
The laser-beam source may be a source which is capable of emitting high-density energy light with which heat-mode exposure can be performed. For example, gas laser, such as argon-ion laser, helium neon laser or helium-cadmium laser; solid laser, such as YAG laser; semiconductor laser; dye laser; or excimer laser may be employed.
The laser beam for use in this embodiment to record an image may be a laser beam directly emitted from the foregoing laser or light obtained by causing emitted light above to pass through a secondary higher-harmonic-wave device and thus having a halved wavelength.
A laser is selected to be adaptable to the sensitive wavelength and the sensitivity of the toner sheet
10
and required recording speed. It is most preferable that the semiconductor laser is employed from a viewpoint of cost reduction, output power, the size and modulation easiness.
The modulation of the laser beam which is performed in response to an image signal is realized by a known method with which a laser beam is allowed to pass through an external modulator in a case of the argon ion laser. In a case of the semiconductor laser, an electric current which is supplied to the laser is controlled (directly modulated) in response to a signal. The size of the laser spot which is converged on the photo-thermo conversion layer and the scanning speed are determined to be adaptable to a resolution required for the image and the record density of the material. In general, high resolution is required in a case of a printing operation. Therefore, it is preferable that the size of the beam spot is minimized. In the foregoing case, the focal depth is, however, reduced. Thus, mechanical control cannot easily be performed.
In a case where the scanning speed is excessively low, great heat loss takes place owing to heat conduction to a support member of the toner sheet
10
or the like. Thus, the energy efficiency deteriorates and time required to complete the recording operation is excessively elongated. Therefore, the recording conditions according to the present invention are such that the diameter of the beam on the photo-thermo conversion layer is 5 m to 504 m, more preferably 6 m to 304 m and the scanning speed is 1 m/second or higher, more preferably 3 m/second or higher.
The image signal is supplied from an external image reading unit of the recording apparatus according to the present invention, a work station (W/S) having a DTP function, an electronic publishing system or any one of a variety of recording mediums (a magnetic tape, a floppy disk, a hard disk, a RAM card or the like) to a color management system (a color image reproducing system). Thus, matching of the color space and so forth are performed, and then the image signal is, as a digital signal, transmitted to the controller
54
through SCISI interface and the like so as to be subjected to required processes. Then, the signal is transmitted to the recording head
40
so that control of the heat mode exposure of the laser head
24
is performed.
The controller
54
controls the sub-scanning operation which is performed by the sub-scanning means
61
of the recording head
40
and the rotation and main scanning of the recording rotational drum
34
. Moreover, the controller
54
controls the component units of the recording apparatus according to the present invention and the overall sequence.
The separation mechanism
42
separates, from the image-receiving sheet
12
, the toner sheet
10
having an image in the form of a latent image obtained owing to the heat mode exposure of the recording head
40
. Moreover, the separation mechanism
42
separates and transfers the latent image formed on the toner sheet
10
to the image-receiving sheet
12
. The separation mechanism
42
incorporates a separation roller
62
; two division rollers
63
and
64
arranged to be brought into contact with the separation roller
62
; a comb-blade guide plate
65
disposed between the division rollers
63
and
64
along the separation roller
62
; and a bracket (not shown) for integrally joining the foregoing elements.
The separation roller
62
is structured to pivotally be supported by the arm
67
so as to rotate around a support point
67
a
. The separation roller
62
can be brought into contact with the surface of the recording rotational drum
36
and separated from the same. A pressing means
68
is provided which presses the separation roller
62
against the laminate of the image-receiving sheet
12
and the toner sheet
10
on the recording rotational drum
34
through the arm
67
.
The heat-mode exposure is performed so that heat energy is applied to the latent image to reduce the bonding force of the toner layer. Therefore, the arm
67
is rotated around the support point
67
a
to bring the bracket closer to the laminate of the toner sheet
10
having the image in the form of the latent image and the image receiving sheet
12
having the image receiving layer to which the toner sheet
10
has been bonded. Thus, the comb-blade guide plate
65
is inserted between the image receiving layer of the image receiving sheet
12
of the laminate and the toner layer of the toner sheet
10
. Moreover, the separation roller
62
presses the laminate from a position adjacent to the toner sheet
10
.
When the length of joining of either of the toner sheet
10
or the image receiving sheet
12
is changed, the comb-blade guide plate
65
can easily be inserted between the toner sheet
10
and the image receiving sheet
12
. Then, the recording rotational drum
34
is rotated. Moreover, the separation roller
62
and the division rollers
63
and
64
are rotated so as to move the leading end of the toner sheet
10
along the comb-blade guide plate
65
. Thus, the leading end of the toner sheet
10
is sandwiched between the separation roller
62
and the division roller
63
.
Thus, while pressing the toner sheet
10
by the separation roller
62
, the toner sheet
10
is sandwiched and moved between the separation roller
62
and the division rollers
63
and
64
. Thus, the toner sheet
10
is separated from the image receiving sheet
12
.
As described above, the toner sheet
10
can be separated at predetermined separating speed in the portion of the toner sheet
10
which is pressed by the separation roller
62
. Therefore, the separating force can be made constant. As a result, the position at which the image receiving sheet
12
is secured to the surface of the recording rotational drum
34
is not deviated. Therefore, deterioration in the position accuracy does not occur. Hence it follows that a monochromatic halftone-dot image exhibiting high image quality, high resolution and large number of gray scale levels and free from any irregular separation and position deviation can be obtained.
The image receiving sheet
12
having the images in four colors consisting of C, M, Y and K, the positions of which have accurately been aligned and subjected to the separating, transferring and developing processes is moved by a moving roller pair
71
while the image receiving sheet
12
is being guided by guide members
70
. Thus, the image receiving sheet
12
is moved to the laminating portion
46
.
In the laminating portion
46
, the base-paper-sheet supply roll
72
delivers a basic paper sheet
14
from a base-paper-sheet cassette
73
in synchronization with the movement of the image receiving sheet
12
. The basic paper sheet
14
is moved to the right when the basic paper sheet
14
is viewed in the drawing while the basic paper sheet
14
is being guided by the guide members
70
. The basic paper sheet
14
may be supplied to the base-paper-sheet supply roll
72
through a manual paper feeding opening
44
a
. Then, the image receiving sheet
12
and the basic paper sheet
14
are laminated while the image receiving sheet
12
and the basic paper sheet
14
are being aligned by the resist roller pair
75
. Then, the image receiving sheet
12
and the basic paper sheet
14
are moved to the fixing portion
48
.
In the fixing portion
48
, the image receiving sheet
12
and the basic paper sheet
14
laminated in the laminating portion
46
are sandwiched by the heating and fixing roller pair constituted by a pressing roller
76
a
and a heated roller
76
b
while heating and fixing are being performed. Then, a post exposure lamp
77
, such as an ultraviolet lamp, is used to harden the laminate in such a manner that the image receiving layer of the image receiving sheet
12
can furthermore easily be separated.
In the separation portion
50
, the separation roller pair
78
and the separation guide
79
harden the laminate so that the image receiving layer which can easily be separated is separated from the image receiving sheet
12
. Then, the image receiving layer is bonded to the basic paper sheet
14
so that the image is transferred. The basic paper sheet
14
having the image transferred thereto is, as a hard copy, discharged to the proof tray
52
a
of the tray portion
52
. The image receiving sheet
12
from which the image receiving layer has been separated is discarded to the waste tray
52
b.
Moreover, the present invention incorporates the laminating mechanism
38
provided with a cleaning unit
100
for removing dust allowed to adhere to the outer surface of the recording rotational drum
34
.
In a non-cleaning mode, the cleaning unit
100
is disposed apart from the recording rotational drum
34
, as shown in FIG.
1
. In a cleaning mode, the arm
59
performs a seesaw operation relative to the support point
59
a
owing to the operation of the pressing means
60
. Thus, the cleaning unit
100
is slid on the outer surface of the drum
34
to clean the outer surface of the drum
34
. In the cleaning mode, the laminating roller
58
is supplied from the outer surface of the drum
34
.
A detailed construction of the cleaning unit
100
is shown in
FIGS. 2 through 4
. The cleaning unit
100
, as shown in
FIG. 2
, is generally made up of a cleaning head
150
, a tank
110
for storing cleaning solution, a tube
112
for coupling an elongated case
102
and the tank
110
, a control valve
114
provided in the middle of the tube
112
, and a controller
109
for controlling the open/close of the control valve
114
and the like. The cleaning head
150
includes the case
102
, a solution applying portion
104
, a continued member
106
, and a foreign-matter scraping blade
108
. The case
102
is disposed substantially parallel to the direction of the rotation axis of the recording rotational drum
34
, and serves as a base member. The case
102
has an opened upper surface. The solution applying portion
104
is mounted while closing the opening of the upper surface of the case
102
. The continued member
106
, as shown in
FIG. 3
, extends from the side surface of the case
102
in the forward direction of the drum rotation, and the top end portion of it is bent toward the drum. The foreign-matter scraping blade
108
is fastened to the top end portion of the continued member
106
such that it may come in slide contact with the drum outer surface.
Accordingly, in the cleaning head
150
, the solution applying portion
104
is disposed downstream in the rotation direction of the recording rotational drum
34
, and the foreign-matter scraping blade
108
is disposed upstream. The cleaning head
150
is substantially fixed in the rotational direction of the recording rotational drum
34
.
It suffices that the width of each of the solution applying portion
104
and the continued member
106
is selected to be at least the length of an area on the recording rotational drum
34
in which a recording medium is located. In other words, those components, when formed, do not always extend over the drum-axis length of the drum. In connection with this, in the embodiment, a number of absorbing holes
34
a
, which attract the recording medium to the drum surface by vacuum absorption, are formed in the outer surface of the drum. The area on the drum surface to be subjected to the cleaning process is only the area including the absorbing holes
34
a
on the outer surface of the recording rotational drum
34
. Therefore, there is eliminated the cleaning of the area on the drum surface, which does not require the cleaning. Maintenance work including dust removal and the like is lessened as possible, and hence efficient cleaning operation is ensured.
Presence or absence of the cleaning solution is detected by a liquid level sensor
116
or the like attached to within the case
102
. The controller
109
causes the control valve
114
to automatically open and close in accordance with an output signal of the liquid level sensor
116
. As a result, the amount of cleaning solution supplied is controlled so that the case
102
is always filled with a predetermined amount of the cleaning solution.
Mode switching signal for switching cleaning mode or un-cleaning mode is input to the controller
109
. At un-cleaning mode, the control valve
114
is always closed and at only cleaning mode the controller
109
automatically control open and close in accordance with an output signal of the liquid level sensor
116
.
The widths of the solution applying portion
104
and the scraping portion
108
in the axial direction of the drum
34
may correspond to at least the length in which the recording medium is joined to the drum
34
. The necessity for forming the solution applying portion
104
and the scraping portion
108
to correspond to the overall length in the axial direction of the drum
34
can be eliminated. The outer surface of the drum
34
has a multiplicity of absorbing openings
34
a
for vacuum-absorbing the recording medium to join the same. The operation for cleaning the drum is required to correspond to the region in which the absorbing openings
34
a
are formed. Thus, waste cleaning can be prevented, that is, cleaning can efficiently be performed. Therefore, maintenance, such as removal of dust, can be minimized.
The case
102
is filled with cleaning solution. The cleaning solution is allowed to pass through a tube
114
and from a tank
112
through a control valve
110
which is operated under control of the controller
109
.
A liquid-level sensor
116
or the like disposed in the case
102
detects presence of the cleaning solution to automatically open/close the control valve
110
through the controller
109
in accordance with an output from the foregoing sensor. Thus, the case
102
is always filled with a predetermined quantity of the cleaning solution.
The controller
109
is supplied with a mode switch signal for the cleaning operation and the non-cleaning operation. In the non-cleaning mode, the control valve
110
is always closed. Only in the cleaning mode, control to open/close the control valve
110
is performed to correspond to the output from the sensor.
The solution applying portion
104
is constituted by a flexible material, such as sponge or felt, having a wetting characteristic. The cleaning solution supplied to the case
102
is pumped up by the capillary phenomenon to be always impregnated with the cleaning solution. Thus, the solution applying portion
104
is brought to the wet state. Thus, the cleaning solution can stably and uniformly be applied without any damage of the outer surface of the drum.
The scraping portion
108
is disposed to correspond to the overall body of the case
102
in the lengthwise direction. The preferred material of the scraping portion
108
is a PET film or the like having a thickness of about 100 μm to about 500 μm, exhibiting elasticity, wear resistance and corrosion resistance against the cleaning solution. Thus, formation of any gap between the outer surface of the drum and the scraping portion
108
can be prevented and any irregular result of scraping can be prevented.
The angle of contact with the drum
34
is made to be smaller than 90° in the forward direction of the rotation of the drum
34
. In other words, a contact angle of the foreign-matter scraping blade
108
to the drum surface is selected to be smaller than 90° at a position on the drum surface located downstream as viewed in the cleaning direction, whereby the scraping effect is improved.
The cleaning solution may be volatile alcohol, such as methanol, ethanol or isopropyl alcohol, having solubility with respect to the dust X which must be removed, which is an organic substance, such as a printing material.
The thus-arranged structure of the cleaning unit
100
is able to clean the outer surface of the drum.
In the cleaning mode, the pressing means
60
rotates the arm
59
so that the solution applying portion
104
and the scraping portion
108
are brought into contact with the outer surface of the recording rotational drum
34
. On the other hand, the cleaning solution is supplied to the case
102
as needed.
Since the recording rotational drum
34
is rotated in a direction indicated with an arrow, the cleaning solution with which the solution applying portion
104
has been impregnated is applied to the outer surface of the drum. The scraping portion
108
provided for the forward position in the direction of the rotation of the drum scrapes the applied cleaning solution and the foreign matter(dust).
Thus, when the drum
34
is rotated in a state that the cleaning head
150
is in slide contact with the drum outer surface, the solution applying portion
104
applies the cleaning solution to the outer surface of the drum. The cleaning solution will dissolve and swells the foreign matter X or reduces adhesion properties of the foreign matter X to the drum surface. The resultant is scraped off the drum surface.
Therefore, when the recording rotational drum
34
is rotated once, the dust X allowed to adhere to the outer surface of the drum can be removed. Also the residual cleaning solution left on the outer surface is naturally vaporized and removed.
The operation sequence of the cleaning unit
100
will now be described.
As shown in
FIG. 4
, an absorbing groove
34
b
for absorbing and securing the recording medium is formed in the outer surface of the recording rotational drum
34
. Tapes
34
c
for closing the absorbing openings
34
a
for absorbing and securing the recording medium are sometimes partially bonded. The absorbing groove
34
b
and the tapes
34
c
are not required to be cleaned. Control for switching cleaning in the foregoing case will now be described.
Sensors
118
and
119
for detecting presence of the tape
34
c
wound around the outer surface of the drum are provided for the portions of the laminating mechanism
38
adjacent to the laminating roller
58
and the cleaning unit
100
. Detection signals from the sensors
118
and
119
are input to the controller
109
.
The controller
109
receives the detection signals supplied from the two sensors
118
and
119
to switch the pressing means
60
to a cleaning operation or a pressing operation. The controller
109
causes the cleaning unit
100
to slide on the outer surface of the drum as the cleaning mode at positions except for the position of the absorbing groove
34
b
and the position at which the tape
34
c
is bonded.
That is, when the sensor
118
, as shown in
FIG. 5
(
a
) detects the rear end of the tape
34
c
in a state shown in
FIG. 4
, the pressing means
60
is operated as shown in
FIG. 5
(
b
). Thus, the cleaning unit is slid along the outer surface of the drum.
When the sensor
119
has detected the absorbing groove
34
b
as shown in
FIG. 5
(
c
), the pressing means
60
is pd as shown in
FIG. 5
(
d
) to separate the cleaning unit
100
from the outer surface of the drum.
In this embodiment, the pressing means
60
of the laminating mechanism
38
is used to switch the laminating roller
58
and the cleaning unit
100
owing to the seesaw operation of the arm
59
so that the cleaning operation is performed. An individual mechanism for separating only the cleaning unit
100
and bringing the same into contact with the outer surface may be provided.
As seen from the foregoing description, when the cleaning unit
100
is used, the cleaning of the outer surface of the recording rotational drum
34
may be completed before or during the recording operation by a simple operation of merely turning the drum. The foreign matters adhering to the drum surface is reliably removed not consuming long cleaning time. Accordingly, the recording defects owing to the foreign matters is reliably prevented.
Further, it is noted that the solution applying portion
104
and the foreign-matter scraping blade
108
are integrally mounted on the case
102
as a base member. With this feature, the drum outer surface may be cleaned by a simple operation of moving the case
102
close to and moving it apart from the outer surface of the recording rotational drum
34
.
A modification of this embodiment will now be described.
FIG. 6
is a side view showing the essential structure of a cleaning unit according to this modification. In the drawing, a structure in which a plurality of scraping portions (two in the drawing) are joined to the continued member
107
.
The foregoing structure enables dust left from the removing operation performance by the first scraping portion
108
can reliably be scraped by the second scraping portion
108
. Thus, the cleaning effect can furthermore be improved. A similar structure incorporating three or four scraping portions may be employed. Therefore foreign matter is prevented from remaining on the drum and highly qualified cleaning can be performed.
EXAMPLES
Results of operations for cleaning dust allowed to adhere to the recording rotational drum by the cleaning unit having the above-mentioned structure will now be described.
TABLE 1
|
|
Number of Dust Pieces
|
on the Drum
|
|
|
No Cleaning
12
|
Manual Wiping
6
|
Structure Having One
3
|
Scraping Portion
|
Structure Having Two
2
|
Scraping Portions
|
|
As shown in Table 1, the number of dust pieces on the outer surface of the drum which was not cleaned was halved owing to the conventional manual wiping operation. Then, the outer surface in the foregoing state was cleaned by the cleaning unit according to this embodiment. The number of dust pieces was halved. When the cleaning unit incorporating the two scraping portion according to the modification was used, the number of dust pieces was halved.
A second embodiment of the cleaning unit according to the present invention will now be described.
FIGS. 7 and 8
shows the structure of a cleaning unit
200
according to this embodiment. The same elements as those according to the first embodiment are given the same reference numerals and the same elements are omitted from description.
The cleaning unit
200
according to this embodiment is arranged such that presence of dust on the outer surface of the recording rotational drum
34
is visually checked to selectively clean a portion in which dust is present.
A cover
122
which can be opened/closed is provided for the side surface of a housing
120
of the recording apparatus to clean the outer surface of the recording rotational drum
34
by opening the cover
122
.
Specifically, a guide bar
125
is, as shown in
FIG. 8
, disposed in parallel with the axial direction of the drum at a position adjacent to the outer surface of the recording rotational drum
34
. A movable stage
130
which can manually be operated to be moved is joined to the guide bar
125
. The case
102
is provided for the portion of the movable stage
130
adjacent to the drum. Thus, the solution applying portion
104
impregnated with the cleaning solution is joined such that sliding on the outer surface of the drum is permitted. Moreover, scraping portions
108
bilaterally disposed are joined to the two sides of the case
102
in the moving direction by guide bar
125
, both sides of cleaning direction. The cleaning head
152
is constituted by the movable stage
130
, the case
102
, the solution applying portion
104
, the scraping portions
108
.
The two ends of the guide bar
125
are supported by the brackets
128
. An end of the guide bar
125
(which is the left-hand end) is the standby position for the cleaning unit
200
. Note that the tube
112
is connected to the case
102
similarly to the foregoing embodiment. The cleaning solution accumulated in the tank
110
is supplied through the tube
12
.
The cleaning operation which is performed by the cleaning unit
200
according to this embodiment structured as described above is performed such that the cover
122
of the housing
120
shown in
FIG. 7
is opened to visually check contaminated portion of the outer surface while the recording rotational drum
34
is being manually rotated through an opened window.
When a contaminated portion has been detected, the recording rotational drum
34
is rotated to the contaminated portion so as to move the cleaning unit
200
to the contaminated portion and the operation lever
132
is operated to slide the cleaning unit
200
from the standby position to the contaminated portion of the recording rotational drum
34
. Then, the cleaning unit
200
is reciprocatively slid on the contaminated portion so that contamination, such as dust, allowed to adhere to the outer surface of the drum is removed.
When a plurality of positions in each of which dust is present are detected, the first dust removal operation is performed and then the movable stage
130
is temporarily rearward moved to the standby position. Then, the drum
34
is rotated to a next portion to which dust is allowed to adhere to repeat the foregoing cleaning operation. Thus, dust allowed to adhere to the overall outer surface of the recording rotational drum
34
can be removed.
After the cleaning operation has been completed, the cleaning unit
200
is retracted to a position at which any interference with the recording rotational drum does not occur.
As described above, the cleaning unit according to this embodiment is structured such that the cleaning operation is performed while the cleaning unit
200
is being reciprocated to only the portion of the outer surface of the drum to which dust has been allowed to adhere. Therefore, the necessity for providing the cleaning unit to correspond to the overall body of the drum in the axial direction can be eliminated. Therefore, the overall size of the cleaning unit can be reduced. Since visual check can easily be performed, the cleaning operation can be continued until dust is reliably removed. Thus, the cleaning effect can furthermore be improved. Since the scraping portions
108
are symmetrically disposed, the stability of installation of the cleaning unit can be improved.
A first modification of this embodiment will now be described.
FIG. 9
shows the essential structure of the cleaning unit according to this modification. Referring to
FIG. 9
, a cleaning unit
300
incorporates a plurality (two in the drawing) of the solution applying portions
104
provided for the movable stage
130
adjacent to the drum. Moreover, the scraping portions
108
are symmetrically disposed on the two sides of the solution applying portions
104
(of cleaning direction). Note that each of the scraping portions
108
is inclined in the inward direction of the movable stage
130
.
As a result of the foregoing structure, the quantity of the cleaning solution which is applied can be enlarged to improve the dust removing performance. Moreover, with the thus constructed structure, the amount of applied cleaning solution is increased. Even if the amount of applied cleaning solution is increased, the cleaning solution may reliably be scraped off by the foreign-matter scraping blade
108
disposed facing it. In this respect, the foreign-matter removal capability of the cleaning unit is improved. Further, the installation stability of the cleaning head
153
is more enhanced.
A second modification of this embodiment will now be described.
FIGS. 10A and 10B
show the structure of a cleaning unit
400
according to this modification. Referring to
FIGS. 10A and 10B
, the cleaning unit
400
incorporates the movable stage
131
which can be inclined with respect to the outer surface of the drum. The portions of the movable stage
131
adjacent to the drum are provided with the solution applying portions
104
at outer positions in the axial direction of the drum and scraping portions
108
on the inside portions such that the solution applying portions
104
and the scraping portions
108
are symmetrically disposed.
When this cleaning head
154
is slid, as shown in
FIGS. 10A and 10B
, the solution applying portion
104
and the foreign-matter scraping blade
108
, which are located in the forward direction of cleaning, are brought into slide contact with the outer circumferential surface of the drum by a known mechanism (not shown) for slanting the cleaning head. And the moving stage
131
is slanted so as to separate the solution applying portion
104
and the foreign-matter scraping blade
108
from the outer surface of the drum
34
. The slanting operation is automatically performed by the moving operation of the cleaning head
154
.
With the above structure, a pressing force of the solution applying portion
104
against the drum outer surface is increased. As a result, more effective cleaning is secured, and the installation stability of the cleaning head
154
is also increased.
In the embodiments described above, the cleaning unit of the invention is applied to the recording device with the recording rotational drum. It is clear that the cleaning unit of the invention is not limited in application to the above-mentioned ones and the cleaning of the outer circumferential surface of a cylindrical body, but may be applied to other various devices. Examples of those are the transfer rubber roller surface, the heat roller surface, the surface of a rotary disc, e.g., an optical disc, the plate surface of a LCD device, and the surface of a light source, e.g., a fluorescent lamp. While the hardness of a material of the blade depends on its use, use of a material having a hardness smaller than of the member to be cleaned is preferable generally.
As seen from the foregoing description, when a cleaning unit and method of the invention are used, foreign matters, e.g., dust, which stick onto a surface of the member to be cleaned, may reliably be removed from the member surface by a simple operation of scraping the cleaning solution applied to the member surface by the solution applying portion from the member surface by the foreign-matter scraping blade.
Claims
- 1. A cleaning unit comprising:a cleaning head including: a solution applying portion for applying a cleaning solution to a member to be cleaned, a case having an opened upper surface filled with the cleaning solution that provides the cleaning solution to the solution applying portion, and a foreign-matter scraping blade for scraping foreign matters on a surface of the member to be cleaned, wherein the solution applying portion, the case, and the foreign-matter scraping blade integrally form the cleaning head, wherein the solution applying portion is mounted on the case so as to close the opened upper surface of the case, wherein the solution applying portion and the foreign matter scraping blade are arranged substantially parallel to a cleaning direction, wherein the solution applying portion and the foreign-matter scraping blade of the cleaning head are simultaneously brought into slide contact with the member to be cleaned, and in a cleaning operation, the solution applying portion passes a point on the member to be cleaned before the foreign-matter scraping blade passes the point.
- 2. A cleaning unit of claim 1, wherein the solution applying portion and the foreign-matter scraping blade are integrally mounted on the case.
- 3. A cleaning unit according to claim 2, wherein the solution applying portion is formed of a flexible material which is impregnated with the cleaning solution.
- 4. A cleaning unit according to claim 1, wherein the foreign-matter scraping blade is made of an elastic film, and a contact angle of the foreign-matter scraping blade to the surface of the member to be cleaned is smaller than 90° at a position on the member surface located downstream region as viewed in the cleaning direction.
- 5. A cleaning unit according to claim 4, wherein, the elastic film is made of an elastic resin film.
- 6. A cleaning unit according to claim 5, wherein said elastic film has a thickness not smaller than 100 μm nor larger than 500 μm.
- 7. A cleaning unit according to claim 1, wherein, a plurality of foreign-matter scraping blades is linearly arrayed in the cleaning direction.
- 8. A cleaning unit according to claim 1, wherein the member to be cleaned is a rotary body, and the cleaning head is arranged such that the solution applying portion is disposed downstream as viewed in a rotational direction of the member to be cleaned, the foreign-matter scraping blade is disposed upstream, and the cleaning head is substantially fixed in the rotational direction of the member to be cleaned, and the cleaning head includes a mechanism to detach, during the cleaning operation, the solution applying portion located downstream in the cleaning direction from the surface of the member to be cleaned.
- 9. A method of cleaning for removing foreign matters sticking onto the surface of the member to be cleaned by using the cleaning unit according to claim 8, wherein the surface of the member to be cleaned is cleaned by rotating the member to be cleaned when the cleaning head is in slide contact with the member to be cleaned.
- 10. A cleaning unit according to claim 1, wherein the cleaning head is supported in a state wherein it is movable in a direction of the axis of rotation of the member to be cleaned.
- 11. A cleaning unit according to claim 10, wherein the cleaning head is constructed such that the foreign matter scraping blades are disposed on both sides of the solution applying portion as viewed in the cleaning direction, or on both sides of a plurality of solution applying portions linearly arrayed in the cleaning direction.
- 12. A cleaning unit according to claim 10, wherein the cleaning head is constructed such that the solution applying portions are disposed on both sides of the foreign-matter scraping blade as viewed in the cleaning direction from the surface of the member to be cleaned.
- 13. A cleaning unit according to claim 1, wherein the cleaning head is supported while permitting the head to move close to and move apart from the member to be cleaned, whereby the surface of the member to be cleaned is partially cleaned.
- 14. A method of cleaning for removing foreign matters sticking onto the surface of the member to be cleaned by using a cleaning unit comprising:a cleaning head including: a solution applying portion for applying a cleaning solution to a member to be cleaned, a case filled with the cleaning solution that provides the cleaning solution to the solution applying portion, and a foreign-matter scraping blade for scraping foreign matters on a surface of the member to be cleaned, wherein the solution applying portion and the foreign matter scraping blade are arranged substantially parallel to a cleaning direction, wherein the solution applying portion and the foreign-matter scraping blade of the cleaning head are simultaneously brought into slide contact with the member to be cleaned, and wherein in a cleaning operation, the solution applying portion passes a point on the member to be cleaned before the foreign-matter scraping blade passes the point; wherein the cleaning head is supported while permitting the head to move close to and move apart from the member to be cleaned, whereby the surface of the member to be cleaned is partially cleaned, wherein the cleaning head is positioned to a foreign-matter sticking location or therearound on the surface of the member to be cleaned in a manner that the member to be cleaned is rotated in the rotational direction while at the same time the cleaning head is moved in an axial direction of the member to be cleaned, and wherein thereafter, the member to be cleaned is stopped in its rotation in the rotational direction, and in this state, the cleaning head is reciprocated several times in the axial direction, thereby effecting the cleaning of the surface of the member to be cleaned.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-231879 |
Aug 1999 |
JP |
|
US Referenced Citations (7)
Foreign Referenced Citations (4)
Number |
Date |
Country |
4-296594 |
Oct 1992 |
JP |
4-327982 |
Nov 1992 |
JP |
4-327983 |
Nov 1992 |
JP |
6-275183 |
Sep 1994 |
JP |