1. Field of the Invention
The present invention relates to a click module which gives a feeling of click to a user when an operation knob mounted on a switch is tiltably operated, and an operation switch provided with the click module.
2. Description of the Related Art
For example, in a power window switch used in opening or closing a window of an automobile, a switch element having electric contacts is arranged in the inside of a casing, and an operation knob is tiltably and pivotally supported on the casing. When a user tiltably operates the operation knob, an ON/OFF state of the switch element is changed over. Such an operation switch includes a click mechanism which gives a feeling of click to the user when the user tiltably operates the operation knob.
A click mechanism disclosed in Japanese Utility Model Registration No. 2605918 (patent literature 1) has a click face on which crest portions and valley portions are formed, a click element which slides on the click face, and a resilient member which biases the click element toward a click face side. The click element and the resilient member engage with a sleeve portion formed on the operation knob. The click face is formed on a casing. When the click element slides on the click face in an interlocking manner with the tilting operation of the operation knob, a feeling of click is given to a user.
A click mechanism disclosed in JP-A-2007-87716 (patent literature 2) includes an operation shaft which corresponds to a click element, and a clicking spring member on which a click face is formed. The operation shaft is mounted on a switch element which, is mounted on a board. The operation shaft is slidably movable parallel to the board. The clicking spring member is mounted on the board. When an arm slidably moves the operation shaft so that the operation shaft slides on the click face in an interlocking manner with a tilting operation of an operation knob, a feeling of click is given to a user.
In the conventional click mechanisms, at least one of the click face, the click element and the resilient member is formed on the casing, is mounted on the board or engages with the operation knob. Accordingly, it is also necessary to assemble the click mechanism simultaneously with the operation switch and hence, the assembling operation is difficult. Further, each time a constitutional part of the operation switch such as the casing, the operation knob or the board is changed, it is necessary to modify the click mechanism such as the click face, the click element, the resilient member, portions around these constitutional parts or the like and hence, the conventional click mechanisms exhibit poor general-use property. Further, when a malfunction occurs as the result of the wear of the click element or the click face, it is also necessary to exchange the casing, the board or the like together with these constitutional parts and hence, the maintainability of the conventional click mechanisms is low.
One or more embodiments of the present invention provides an operation switch which can enhance assembling operability, the general-use property and the maintainability of a click mechanism of an operation switch.
According to one or more embodiments of the present invention, there is provided a click module which gives a feeling of click when an operation knob which is tiltably and pivotally supported on a casing of an operation switch is tiltably operated. The click module includes a click face on which a crest portion and/or a valley portion is formed, a click element which slides on the click face, and a resilient member which biases the click element toward a click face side. The click module is detachably mounted on the casing. The click element and the click face slide relative to each other in an interlocking manner with a tilting operation of the operation knob.
Further, the operation switch according to one or more embodiments of the present invention includes a casing which houses switch elements therein, an operation knob which is tiltably and pivotally supported on the casing, and the click module.
In the above-mentioned constitution, the click mechanism which includes the click face, the click element and the resilient member is formed into a module such that the click mechanism can be detachably mounted on the casing. Accordingly, the click module is assembled and, thereafter, the click module is mounted on the casing. Further, constitutional parts of the operation switch such as the operation knob may be assembled before or after such mounting of the module on the casing. Accordingly, the click module and the operation switch can be easily assembled independently and hence, assembling operability can be enhanced. Further, even when constitutional parts other than the click module are changed, it is possible to use the click module without modification and hence, the general-use property of the click module can be enhanced. Further, even when a malfunction occurs as the result of the wear of the click element or the click face or the like, it is unnecessary to exchange other constitutional parts and it is sufficient to exchange only the click module and hence, maintainability can be enhanced.
According to one or more embodiments of the present invention, the click module may further include: a holding member which is detachably mounted on the casing and in which a hole portion which allows the insertion of the resilient member on a deep side thereof and the insertion of the click element on an opening side thereof is formed; and an inclination member which is mounted on a periphery of the holding member, on which the click face is formed such that the click face faces the hole portion in an opposed manner, and which makes the click face slide relative to the click element by inclining in an interlocking manner with the operation knob.
According to one or more embodiments of the present invention, in the click module, the hole portion may be formed of a through hole which penetrates the holding member parallel to a tilting plane of the operation knob, and a pair of click elements and a pair of click faces may be formed on both opening sides of the hole portion.
According to one or more embodiments of the present invention, in the click module, the click face may be formed of a plurality of inclined portions having different angles, and a plurality of valley portions and a plurality of crest portions positioned on end portions of each of the inclined portions.
According to one or more embodiments of the present invention, it is possible to enhance assembling operability, general-use property and maintenance of the click structure of an operation switch.
Hereinafter, embodiments of the present invention are explained by reference to drawings. In the respective drawings, identical or similar parts, or corresponding parts, are given the same symbols. In embodiments of the invention, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid obscuring the invention.
A casing 6 of the power window switch 100 has a rectangular box shape, and a lower side of the casing 6 is closed by a cover 7 (see
As shown in
The operation switch 1 is a switch having an automatic opening/closing function and is used for automatically or manually opening/closing a window of a driver's seat. The operation switch 2 is a switch having no automatic opening/closing function and is used for manually opening/closing a window of a passenger's seat. The operation switches 3, 4 are switches having no automatic opening/closing function and are used for manually opening/closing windows on left and right sides of a rear seat.
In the sleeve portion 6t on which the operation knob 1A is mounted, an insertion hole 6r into which a lever 12 is inserted, and a mounting portion 6s on which a click module 20 is mounted are formed. In the same manner, an insertion portion into which a lever is inserted, and a mounting portion on which a click module is mounted are also formed in other sleeve portions 6t (not shown in the drawing).
Hereinafter, the explanation is made by taking the operation switch 1 and the click module 20 for the operation switch 1 as an example.
Firstly, the structures of the operation switch 1 and the click module 20 are explained.
As shown in
The click module 20 is mounted in the inside of amounting portion 6s of the sleeve portion 6t of the casing 6. The click module 20 is provided for giving a feeling of click to a user when user tiltably operates the operation knob 1A. As shown in
As shown in
As shown in
The upper inclination member 22 has an approximately inverse U-shape. A projecting portion 22a is formed on both ends of the upper inclination member 22 respectively such that the projecting portions 22a project outwardly (see
As shown in
The click elements 24, 25 are formed of a spherical steel ball. That is, the click elements 24, 25 have a convex shape corresponding to click faces 22d, 22c of the upper inclination member 22 having an approximately concave shape. The resilient member 26 is formed of a compression coil spring.
The click module 20 is assembled as follows. Firstly, the resilient member 26 is inserted into the hole portion 21b of the holding member 21, and the click elements 24, 25 are arranged in the vicinity of both openings of the hole portion 21b respectively. Then, the upper inclination member 22 is inserted into the groove 21c formed on the holding member 21 from above, and the lower inclination member 23 is made to approach the holding member 21 from below and, as shown in
Due to such steps, the inclination members 22, 23 are mounted around the holding member 21 and become tiltable in the circumferential direction of the holding member 21 (see
The click module 20 which is assembled in the above-mentioned manner is mounted on the mounting portion 6s of the sleeve portion 6t of the casing 6 shown in
After the click module 20 is mounted on the mounting portion 6s, the operation knob 1A is pivotally supported on the sleeve portion 6t. Due to such a constitution, a pair of front and rear projecting portions 11f, 11b formed on the inner side of the operation knob 1A engages with the pair of depressing portions 22f, 22b formed on the upper inclination member 22 respectively so that the movement of the holding member 21 in the upward direction can be prevented. That is, the holding member 21 is fixed to the casing 6 in a state where the click module 20 and the operation knob 1A are mounted on the casing 6. The inclination members 22, 23 can be inclined parallel to the tilting plane of the operation knob 1A.
An upper end of the lever 12 shown in
The boards 8, 9, the switch element 10 and the like may be housed in the casing 6 and the cover 7 may be mounted on the casing 6 before the click module 20 and the operation knob 1A are mounted on the casing 6 or after the click module 20 and the operation knob 1A are mounted on the casing 6.
In an assembled state shown in
Next, the manner of operation of the operation switch 1 and the click module 20 is explained.
As shown in
In case of closing the window of the driver's seat, as shown in 5A, the front end portion 11a of the operation knob 1A is pulled up so that the operation knob 1A is tiltably operated in the closing direction (clockwise direction in
Then, as shown in 6A, the front end portion 11a of the operation knob 1A is further pulled up so that the operation knob 1A is further tiltably operated in the closing direction (clockwise direction in
On the other hand, in case of opening the window of the driver's seat, as shown in 7A, the front end portion 11a of the operation knob 1A is pushed down so that the operation knob 1A is tiltably operated in the opening direction (counterclockwise direction in
Then, as shown in 8A, the front end portion 11a of the operation knob 1A is further pushed down so that the operation knob 1A is further tiltably operated in the opening direction (counterclockwise direction in
When the operation applied to the operation knob 1A is released, since the click elements 24, 25 are pushed to the click faces 22d, 22c by a resilient restoring force of the resilient member 26, the click faces 22d, 22c slide relative to the click elements 24, 25 so as to move the click elements 24, 25 toward a lower side from an upper side of the click faces 22d, 22c. Accordingly, the inclination members 22, 23 are tilted so as to correct the inclination thereof. Then, the projecting portions 11f, 11b of the operation knob 1A are pushed up by the depressing portions 22f, 22b of the upper inclination member 22 so that the operation knob 1A is tilted. Then, as shown in
Thereafter, when the operation applied to the operation knob 1A is released, as described above, the operation knob 1A is returned to a neutral state due to a resilient restoring force of the resilient member 26, and the click faces 22d, 22c and the click elements 24, 25 which correspond to each other slide relative to each other in the opposite directions. In such sliding, as indicated by a return path shown in
According to one or more of the above-mentioned embodiments, the click mechanism which includes the click faces 22d, 22c, the click elements 24, 25 and the resilient member 26 is formed into a module as the click module 20 such that the click mechanism can be detachably mounted in the casing 6 of the power window switch 100. Accordingly, the click module 20 can be mounted on the casing 6 after the click module 20 is assembled. Further, the constitutional parts of the operation switch 1 and the power window switch 100 such as the operation knob 1A, the boards 8, 9 and the switch element 10 can be assembled before or after the click module 20 is mounted in the casing 6. Accordingly, the click module 20, the operation switch 1 and the power window switch 100 can be independently assembled easily and hence, assembling operability can be enhanced.
Further, even when the constitutional part other than the click module 20 (the casing 6, the operation knob 1A, the boards 8, 9, the switch element 10 or the like) is changed, it is possible to use the click module 20 without modification. Accordingly, the general-use property of the click module 20 can be enhanced.
Further, even when a malfunction occurs as the result of the wear of the click elements 24, 25 or the click faces 22d, 22c or the like, it is unnecessary to exchange other constitutional parts and it is sufficient to exchange only the click module 20 and hence, maintainability can be enhanced. On the other hand, even when a malfunction occurs in the casing 6, the operation knob 1A, the switch element 10, the boards 8, 9 or the like, it is possible to use the click module 20 without an exchange and hence, maintainability can be enhanced also from such a viewpoint.
In one or more of the above-mentioned embodiments, the click module 20 is constituted of the holding member 21, the inclination members 22, 23, the click elements 24, 25, and the resilient member 26. The pair of click faces 22d, 22c is formed on the inclination members 22, 23, and the pair of click elements 24, 25 and the resilient member 26 are arranged on a holding member 21 side. Due to such a constitution, when the operation knob 1A is tiltably operated in the opening direction or in the closing direction, the inclination members 22, 23 are inclined toward a front side and a rear side, and the click faces 22d, 22c which correspond to click elements 24, 25 slide relative to the click elements 24, 25 so that a feeling of click can be given to a user.
Particularly, each of the click faces 22d, 22c is formed of the plurality of inclined portions S1 to S4, the plurality of valley portions R1, R2 and the plurality of crest portions M1, M2. Accordingly, the click elements 24, 25 move over the respective crest portions M1, M2 formed on the click faces 22d, 22c when the operation knob 1A is tiltably operated so that it is possible to give a feeling of click to the user plural times (twice). Accordingly, operability of a multi-stage (two-stage) operation of the operation knob 1A can be enhanced.
The present invention may adopt various other embodiments besides the above-mentioned embodiments. For example, although the explanation has been made with respect to the case where the click module 20 is applied to the operation switch 1 in one or more of the above-mentioned embodiments, the present invention is not limited to such a case. In addition to the operation switch 1, the click module 20 is also applicable to other operation switches 2 to 4. In such a case, to give a feeling of click to a user only one time respectively when the operation knobs 2A, 3A, 4A of the operation switches 2 to 4 are tiltably operated in the opening direction or in the closing direction, only one crest portion may be formed on the click faces 22c, 22d, or a tilting angle of the operation knobs 2A, 3A, 4A may be restricted to a small angle, for example.
In one or more of the above-mentioned embodiments, the example where the click module 20 includes two click faces 22d, 22c and two click elements 24, 25 and one resilient member 26 is given. However, the present invention is not limited to such a structure. Besides such a structure, the click module may include one click face and one click element, or the click module may include a plurality of resilient members, for example. In case where the click module includes one click face and one click element, a crest portion for generating a feeling of click at the time of performing an open operation of the operation knob, and a crest portion for generating a feeling of click at the time of performing a close operation of the operation knob may be formed on the click face.
In one or more of the above-mentioned embodiments, the crest portions and the valley portions are formed on the click faces 22d, 22c. However, only either one of the crest portions and the valley portions may be formed on the click faces 22d, 22c.
Above, an example where one or more embodiments of the present invention is applied to the power window switch 100 which includes five operation switches 1 to 5 is given. However, one or more embodiments of the present invention is also applicable to a power window switch which includes six or more operation switches or four or less operation switches. One or more embodiments of the present invention is also applicable to other vehicle-mounted switches. One or more embodiments of the present invention is also applicable to switches for usages other than vehicle-mounted switches.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Number | Date | Country | Kind |
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2013-184628 | Sep 2013 | JP | national |
Number | Name | Date | Kind |
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5647478 | Hirai | Jul 1997 | A |
20090057120 | Kakuno | Mar 2009 | A1 |
20100219055 | Wada | Sep 2010 | A1 |
Number | Date | Country |
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2605918 | Sep 2000 | JP |
2007-087716 | Apr 2007 | JP |
Number | Date | Country | |
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20150068878 A1 | Mar 2015 | US |