This disclosure relates to climbing skins used with skis and snowboards.
Climbing skins are used on snow to assist in travelling forward along flat ground or in ascending a slope on skis or using the separate “halves” of a split snowboard. The climbing skin is attached to the undersurface of the ski or snowboard half. Originally, climbing skins were made from the skins of animals. Modern climbing skins typically comprise a fabric containing synthetic and/or natural fibers with a pile surface comprising a nap. The nap is preferably unidirectional. When such material is adhered or otherwise attached to the undersurface of a ski or snowboard half with the pile facing the snow and with the nap predominantly angled rearwardly relative to the direction of travel, the ski or snowboard half may be slid in that direction with relative ease yet will resist opposite movement such as what occurs when the ski or snowboard half slips backwards on a hill. Through the use of climbing skins, a user can ascend a reasonably steep snow slope through use of a walking or shuffling motion.
The leading (forward) end of a climbing skin is typically attached at or near the forward end of a ski or snowboard half. A variety of means for such attachment are known, such as those referred to in U.S. 2010/0140901, including a pair of clips as disclosed therein.
A variety of means are known for attachment of the rearward end of a climbing skin at the tail or a ski or snowboard half. Examples are disclosed in DE8205601, U.S. Pat. No. 6,604,755, U.S. Pat. No. 6,471,234, CA2547416, and US 2010/0140901. DE8205601 discloses a flexible elastic connector joined to the rearward end of a climbing skin with a hook or other device for attachment to the tail of a ski. The elastic component can contain a pattern of elements intended to resist rearward slippage. Such elements are shaped like cups or scales and have a gripping surface or edges that face towards the device for attachment to the tail of the ski.
It is also known to modify the gliding characteristics of a climbing skin by incorporating materials other than pile. For example, U.S. Pat. No. 9,027,951 disclosed a climbing aid comprising at least one climbing aid section and a sliding section. The sliding section extends from an end that is connected to a tip of a ski over a section that corresponds to a ski longitudinal section of between 20% and 50% of the ski length and which contains the “bent-up” portion of the ski. The “bent-up” portion is the portion which contains the aforementioned forward convex region of the undersurface of the ski or snowboard. US 2008/0185817 discloses a series of stiff, longitudinally cambered or flat plates to be bonded to a ski base (the ski undersurface). The device includes an optional glide zone made of thin plastic or other slippery material which is bonded to the skin (or which replaces pile material of the skin) and is attached at or near the tip of a ski. Each plate requires at least one strap or snap for retention to the ski, preferably located at or near the centre of the plate. Other examples of climbing skins with glide zones can be found in CH637839, DE9304437 and WO2010/087721.
The use of plastic polymer sheets allows for construction of a climbing skin that absorbs little water and can have enhanced forward glide when a pile or other fabric surface is not present. An example is disclosed in WO2014/146159, an embodiment of which is sold under the trademark PROFOIL and is made from a plastic polymer sheet, with an adhesive surface over its entire length for adherence to the undersurface of a ski. Across the width of the sheet are discrete regions of elements, at least some of which resist backward slippage.
It is preferred for a climbing skin to bear an adhesive on its surface that is intended to face the undersurface of the ski or snowboard half. Various such adhesives are known in the art for this purpose. Such an adhesive is typically one that remains sticky at low temperatures and permits repeated attachment and removal of a climbing skin from the undersurface of the ski or snowboard half. Such climbing skins are referred to in this document as “glued climbing skins”. It is thought that the leading portion of a climbing skin that underlies the forward convex region of the undersurface of a ski or snowboard half should be adhered with such adhesive as best as possible without a gap (for example, see U.S. Pat. No. 9,027,951 at col. 7, lines 20 to 43). In order for the adhesive to remain sticky, the adhesive coated surface of the climbing skin should be kept clean and handled as little as possible. Snow building up on the adhesive surface will also reduce its adhesion to the ski or snowboard.
When in use, particularly in cold conditions, snow can creep between the glued climbing skin and the undersurface of the ski or snowboard resulting in loss of adhesion in that area, snow building up and the climbing skin peeling away from the ski or snowboard. This typically happens at the leading end of the climbing skin but also can occur at the rearward end.
It is desirable to reduce creeping of snow between a climbing skin and the undersurface of a ski or snowboard when in use, at least at the leading end.
A first aspect of the invention disclosed herein is directed to a climbing aid for use on snow comprising a glued climbing skin and one or both of a climbing skin tip and a climbing skin tail; the climbing skin tip comprising a forward attachment end, a rearward end joined to a leading end of the glued climbing skin and opposing gliding and back surfaces between said ends; the climbing skin tail comprising a rearward attachment end and a forward end joined to a rearward end of the climbing skin; wherein the one or both of said climbing skin tip and tail is comprised of a flexible sheet that is more rigid than the glued climbing skin, and wherein the back surface of the one or both of said climbing skin tip and tail is free of climbing skin adhesive and the gliding surface thereof has a minimum length of about 150 mm. In some embodiments, the sheet comprises a plastic polymer with a hardness of about 0 Shore D to about 100 Shore D.
A second aspect of the invention disclosed herein is directed to a climbing aid for use on snow comprising a climbing skin and one or both of a climbing skin tip and a climbing skin tail; the climbing skin tip comprising a forward attachment end, a rearward end joined to a leading end of the climbing skin and opposing back and gliding surfaces between said ends; the climbing skin tail comprising a rearward attachment end and a forward end joined to a rearward end of the climbing skin; wherein the one or both of said climbing skin tip and tail comprises a resilient sheet, the sheet comprising at least one longitudinal section that is curved in a generally transverse direction such that when laid flat, said back surface within the longitudinal section has the shape of at least a partial arch. In some embodiments, the sheet comprises a plastic polymer with a hardness of at least 40 Shore D and/or a flexural modulus of about 200 to about 900 Mpa determined according to ASTM D790.
A third aspect of the invention disclosed herein is directed to a climbing aid component for use in manufacture of a climbing aid comprising a climbing skin for use on snow, wherein the component is a climbing skin tip or a climbing skin tail, the climbing skin tip comprising a forward attachment end, a rearward end and opposing back and gliding surfaces between said ends; the climbing skin tail comprising a rearward attachment end, a forward end and opposing back and gliding surfaces between said ends; wherein the component comprises a resilient sheet comprising at least one longitudinal section that is curved in a generally transverse direction such that when laid flat, the back surface within the longitudinal section has the shape of at least a partial arch, and wherein the gliding surface has a minimum length of about 100 mm. The component may be one which is produced by molding of a polymer comprising a thermoplastic polyurethane so that the resilient sheet has a flexural modulus of about 200 Mpa to about 900 Mpa as determined according to ASTM D790.
It was surprising to find that presence of a climbing skin tip of the first aspect (as compared to presence of material of a glued climbing skin in the same area of a climbing aid) helps to prevent snow from building up between the skin tip and the undersurface of the ski or snowboard. This effect occurs even when no adhesive is used to adhere the climbing skin tip to the undersurface of the ski or snowboard. Nevertheless, it remains desirable to reduce creeping of snow, particularly in the areas at the tip and tail of the ski or snowboard and/or in areas where a side edge of the climbing skin is angled towards a direction of travel, regardless of whether adhesive is present. The second and third aspects provide for such improvement.
Various other aspects, as well as particular embodiments, features, and advantages thereof will be apparent from the following description and the appended claims.
In the following description and in the claims, the term “snowboard” means a half of a split snowboard unless the context dictates otherwise.
One aspect disclosed herein is a combination of a climbing skin tip (skin tip) and a climbing skin which is representative of a climbing aid for use on snow as contemplated herein. The skin tip provides a gliding surface extending forward of the climbing skin. The skin tip may be sized so as to extend along the entirety of the forward convex portion of the undersurface of the ski or snowboard half. While the climbing skin portion of this combination will preferably be backed with an adhesive surface to adhere to the undersurface of the ski or snowboard, the portion of the skin tip that is not covered by climbing skin material will not be backed with adhesive. The present applicants have found that contrary to teachings in the prior art, one may provide a forward gliding surface on a glued climbing skin where the forward gliding surface extends along the forward convex region of the undersurface of a ski or snowboard in which the forward gliding surface is not adhered to the undersurface of the ski or snowboard. The forward gliding surface is flexible but more rigid than the climbing skin material and retained on the ski or snowboard only at its forward end by any suitable means (including one or more clips as disclosed herein) and at its rearward end through its attachment to the material of the climbing skin. Such embodiments provide the combined advantage of a forward surface that can be have greater glide than that provided by pile or the surface of other climbing skin material and which is not backed with climbing skin adhesive. This provides a convenient place for the user to handle glued climbing skins without touching the adhesive backing of a glued climbing skin. Presence of a skin tip lacking an adhesive surface and which is more rigid compared to the climbing skin material facilitates removal of the entire combination from a ski under awkward conditions since the user may detach the forward portion from the ski tip with a flicking motion after the climbing skin material itself is detached from the undersurface of the ski or snowboard.
The climbing skin tip in the preceding aspect comprises a sheet of flexible material. In some embodiments as described below, the material is flexible but resilient. The material may comprise a plastic polymer or another material such as a metal, a metal alloy or a combination thereof with appropriate flexibility/resilience.
The climbing skin tip in the preceding aspect may include a grip pattern such as those disclosed herein which may provide for additional resistance to rearward slippage and/or some resistance to lateral slipping, when the user is climbing steeply or edging into a hillside. The grip pattern is preferably one that minimizes resistance to forward glide. The skin tip grip pattern may comprise multiple zones of elevated portions across the width of the skin tip. Some zones may predominantly prevent rearward slippage. Some zones may be directed so as to face towards the centre of the skin tip. Some zones may obliquely face both the centre and the rear of the skin tip.
In combination with a climbing skin, a climbing skin tip of the preceding aspect may represent about 5% to about 50% of the length of the combined length of the climbing skin and skin tip, not including a tail strap. In particular embodiments, the skin tip will represent about 5% or about 15% to about 35% of that combination. In other embodiments, the skin tip will represent about 10% or about 15% to about 30% or about 35%. In other embodiments, the skin tip will represent about 15% or about 20% to about 30% or about 35%. In other embodiments, the skin tip will represent about 20% to about 25% or about 30%. In particular embodiments, the gliding surface of the skin tip has a minimum length of about 150 mm. Preferably the width of the leading edge of the climbing skin will be substantially the same as that of the rearward end of the skin tip.
Another aspect disclosed herein is a climbing skin tip that can be used in assembly of a climbing aid containing a climbing skin/climbing skin tip combination such as that described above. The skin tip of this aspect comprises one or more devices at a forward attachment end of the skin tip for use in attachment of the skin tip to the tip of a ski or snowboard. The one or more devices may be chosen from a variety known in the art for this purpose, including clips shaped to reach over one or both the opposite side edges of the tip of a ski or snowboard. The gliding surface of a skin tip of this aspect includes a grip pattern that changes from one that predominantly resists rearward movement opposite to the glide direction, to one that predominantly resists lateral movement of the skin tip relative to the glide direction. This change can be provided by a series of grip areas that have different orientation. Preferably, the change is substantially continuous from a centre region of the skin tip outwards towards each lateral edge of the skin tip. This can be accomplished by arranging grip elements along a curve that extends rearward and outwardly in both directions from the centre region of the skin tip. The pattern may be based on an array of primarily hexagonal portions which become increasingly elongated in a direction generally parallel with the glide direction going from the central area of the skin tip to each lateral edge.
A climbing skin tip of the preceding aspect may be sized to cover some or all of the forward convex region of the undersurface of a ski or snowboard and thus, may have a minimum gliding surface length of about 150 mm or more, measured rearward from the leading (forward) end of its gliding surface. Length may increase for different embodiments, for example in intervals of 5 or 10 mm up to a length of (for example) 800 mm. Preferred lengths are in the range of about 150 or 200 mm to about 500 mm, or about 200 or 250 mm to about 450 mm, or about 250 or about 300 mm to about 450 mm, or about 300 to about 350 mm to about 400 mm. The width of the skin tip may range from about 80 mm to well over 100 mm. The upper size will be chosen according to the width of the tip of a ski or snowboard with which the skin tip will be employed. Such a skin tip may be trimmed along its lateral edges by the user for custom fitting. The thickness of such a skin tip comprising a plastic polymer may range from about 0.5 mm to about 3, 4, 5 or 6 mm or more. Metallic materials may allow the skin tip to be thinner than the latter values. The skin tip may contain coring on its back side opposite to its gliding surface to minimize weight, adjust flexibility and/or to facilitate product production and quality in an injection molding process. Any suitable plastic material which can provide a glide surface having less friction on snow than climbing skin pile may be employed. Preferably, the material is more rigid than the climbing skin material and is relatively hard and non-porous. Examples of suitable plastic polymers are thermoplastics such as polyurethane and polyethylene. A particularly suitable material for manufacture by injection molding and for thermal bonding to the skin material is a thermoplastic polyurethane (TPU). TPU polymers that are polyethers can provide superior cold temperature characteristics. Generally, the hardness range of the plastic polymer employed in the skin tip will be chosen to provide for flexing of the skin tip along the forward convex ski or snowboard undersurface while maintaining a relatively close contact to that surface. The hardness may range from about 0 Shore D to about 100 Shore D or about 00 20 to about 80 Shore D, or about 20 Shore D to about 80 Shore D, or about 40 Shore D to about 80 Shore D, or about 55 Shore D to about 80 Shore D. Hardness of plastic products often correlates with its flexibility. A hardness of at least about 40 Shore D provides sufficient flexibility plus resilience for some embodiments disclosed herein.
A climbing skin tail or a climbing aid comprising a climbing skin and a climbing skin tail is also provided in which the climbing skin tail comprises a rearward attachment end and a forward end that is joined or intended to be joined to the rearward end of a climbing skin. Otherwise, the above-described features, limitations and advantages of a climbing skin tip and a climbing aid comprising same will apply mutatis mutandis to such a climbing skin tail. Thus, other aspects disclosed herein include a climbing aid for use on snow comprising a climbing skin and such a climbing skin tail as well as such a climbing skin tail for use in assembly of the climbing aid. In the latter aspect, the climbing skin tail may comprise one or more devices such as a strap for use in attachment at the tail or a ski or snowboard. In some embodiments comprising both the climbing skin tip and the climbing skin tail as disclosed herein in combination with a climbing skin, the proportions of the entire length of the climbing aid (not including a tail strap) made up by the climbing skin tip and the climbing skin tail combined will not exceed about 80%, or about 75%, or about 70%, or about 65%, or about 60%, or about 55%, or about 50% or a lesser amount.
Other aspects disclosed herein relate to climbing skin tip and tail components of a climbing aid as well as climbing aids that incorporate such a tip and/or tail which comprise a flexible yet resilient sheet that has at least one longitudinal section that is curved in a generally transverse direction such that when laid flat, the back surface in that longitudinal section has the shape of at least a partial arch. Such a sheet or a plurality of such sheets may be present in one or both of the climbing skin tip and the climbing skin tail, as well as in all or part of the climbing skin. In the case of a resilient sheet comprising a plastic polymer, the polymer may have a hardness of at least about 40 Shore D or a higher hardness value within the ranges discussed above. An upper limit for some embodiments with a resilient sheet is about 90 Shore D. The maximum arch height when laid flat may be at least about 1 mm, or at least about 1.5 mm, or about 2 mm, or about 2.5 mm, or about 3 mm, or about 3.5 mm, or about 4 mm or more. That height corresponds to the maximum height of a concavity that can be present between the curved sheet and a planar surface on which the sheet is laid flat. Embodiments making use of metallic material for the sheet may include spring steel with a thickness in the range of about 0.15 mm to about 0.3 mm and the arch height in such an embodiment can be less than that for a plastic polymer sheet. In either case, the arch will preferably span more than half, or span at least about two-thirds, or span substantially all of the width of the climbing aid at the location of the arch. Ideally, the arch will span substantially all of that width. In some embodiments, the arch is a symmetrical arch.
The arch described above transfers force from its centre towards the side edges of a climbing aid. Such a force can be created by pressing on snow when the climbing aid is in use and/or when a region of the climbing aid containing the arch is bent around a convex surface present on the underside of a ski or snowboard. Such force when transferred towards the side edges of the climbing aid helps keep snow from creeping in and building up between the climbing aid and the undersurface of the ski or snowboard. The sheet may comprise materials as disclosed above for the previous aspects. A curved plastic polymer sheet for this aspect may have a flexural modulus of about 200 Mpa to about 900 Mpa as determined according to ASTM D790 (for example, the 15e2 version). In some embodiments, that flexural modulus will be about 300 Mpa to about 800 Mpa, or about 300 Mpa to about 700 Mpa, or about 400 to about 600 Mpa, or about 500 Mpa. The plastic polymer may be a polymer as described above for the preceding aspects, including polymers that comprise a thermal plastic polyurethane. Average thickness for the curved sheet may correspond to the ranges of thicknesses referenced above for a climbing skin tip or tail. Furthermore, a climbing skin tip, climbing skin tail or climbing skin of this aspect may have any other features, limitations and/or advantages described for preceding aspects where the circumstances allow except that in this aspect, the proportion of the entire length of a climbing aid that contains such a sheet may be as much as 100% (not including a tail strap). Thus, some embodiments of this aspect are climbing aids for use on snow comprising such a skin tip and/or such a skin tail and a climbing skin comprising multiple sheets or a single continuous sheet in which all or multiple longitudinal sections thereof are curved in a generally transverse direction to provide the arch as described above. In some embodiments, the climbing aid bears a climbing skin adhesive throughout some or all of its length. Furthermore, the length of the gliding surface of the ski tip or tail of this aspect may be less than the lengths mentioned for the preceding aspects. For example, the minimum length of the gliding surface in this aspect may be about 100 mm or more, or about 100 to about 150 mm, or about 125 to about 200 mm, or about 150 to about 200 mm, or greater. Furthermore, some or all of the gliding surface of embodiments in this aspect (the surface facing away from the undersurface of the ski or snowboard) may comprise a grip pattern, a pile or other climbing skin material surface or a combination thereof.
Presence of a transversely oriented arch in this aspect allows for varying the width of the climbing aid along its length whereby the side edges of one or more regions of the climbing aid face or are angled towards a glide direction while still reducing snow creep in those regions as a result of the transfer of force towards the side edges of the climbing aid. For example, the leading end of the climbing aid may be narrower in width than rearward portions of the climbing aid and/or the rearward end of the climbing aid may be narrower in width than more forward portions of the climbing aid. This saves weight and can expose more of the underside of the ski or snowboard to enhance forward glide. The shape of the climbing aid in these regions can result in divergence of a lateral edge of the climbing aid at an angle from a central axis. Typically, the angle will be about 30° or up to about 45°. When such an angled portion faces towards the direction of travel, presence of the arch helps reduce rearward snow creep. Sometimes, it is necessary to slide a ski or snowboard half rearward such as during a kick turn, in which case providing such a narrowing in width towards the rearward end of the climbing aid can facilitate such motion and presence of the arch in that region will reduce the tendency for the snow to creep forward under the tail of the climbing aid during such maneuvers. Since the tail of many skis and snowboards also contain a convex undersurface, bending the climbing aid over that region at the tail increases transfer of force to the side edges of the climbing aid, just as is the case at the ski or snowboard tip.
Another aspect disclosed herein relates to manufacture of climbing skin tips, climbing skin tails and climbing aids as described above. Various methods are known in the art for forming and/or shaping sheet material including methods that involve application of heat, pressure or a combination thereof. While continuous mechanical production using one or more shaped rollers is possible to provide part or all of a climbing aid, we find that injection molding is a preferred method, particularly for production of individual climbing skin tips and skin tails comprising a plastic polymer. In such a process, the mold is shaped and dimensioned to provide a climbing skin tip or tail having the desired features and dimensions. The interior surfaces of the mold may be shaped to provide a grip pattern and/or a back surface containing “coring” as described herein. The gliding surface of such a tip or tail is preferably chamfered at the side edges to minimize relief at those edges. The mold may contain one or more surfaces curved in a generally transverse direction to form one or more arches in the finished product, as described above. The curved surface may be at the back surface only or it may be present on both the back and the opposite surface so that a curved surface will be extended in both the back and gliding surfaces of the product. The process comprises filling such a mold with the desired plastic polymer in a molten form followed by cooling whereby the polymer hardens and the product may be removed from the mold. A further aspect of this application is a climbing skin tip, a climbing skin tail or a climbing aid produced by injection molding according to such a process.
Another aspect disclosed herein relates to a clip, at least one of which may be used for attachment to the tip of a ski or snowboard. Such a clip is preferably pivotally attached at one end thereof to the forward end of the climbing aid (climbing skin or climbing skin tip/climbing skin combination). Such a clip can be used in combination with climbing skins as known in the prior art as well as with the skin tips and climbing aids described herein. The design of this clip significantly reduces damage caused in use when one ski or snowboard half is raised and moved forward past the tip of a stationary ski or snowboard half when walking or climbing. The shape of the clip in the portion that will lie on the upper surface of the ski or snowboard is such that it minimizes impact by a corresponding clip or other part on the other ski or snowboard half as the other passes over the stationary ski or snowboard half that employs the clip disclosed herein.
The attached drawings illustrate exemplary embodiments within the various aspects described above.
The embodiment illustrated in
The climbing skin tip may be advantageously produced by injection molding of a thermal plastic. This process is ideal for reproducing a complex, evolving pattern such as a grip pattern as described above. The injection molding process also allows for “coring” features to be included on the back surface of the skin tip, which is the surface of the skin tip intended to face the undersurface of a ski or snowboard. This can be accomplished by the introduction of channels, depressions, ridges, etc., on a core side of the injection mold.
Although the climbing skin tip may be adapted for joining to climbing skin material by means of thermal bonding using a thermoplastic laminate as described above, it should be recognized that any suitable means known in the art for joining components of a climbing skin may be employed to join a climbing skin tip as described herein with material of a climbing skin. For example, a skin tip may or may not contain a component corresponding to a bib at rearward end 5. The skin tip may be attached to climbing skin material by a variety of ways including chemical bonding and mechanical fastening. Mechanical fastening includes sewing a plastic polymer climbing skin tip to the climbing skin material. It is also contemplated that the skin tip may be provided to a user in a kit including a length of climbing skin material so that the user may attach the skin tip to a leading edge of the climbing skin material through the use of suitable fasteners such as snaps, rivets or threaded fasteners such as those described in U.S. 2010/0140901 for such purpose. A sliding element with a channel that engages with an enlargement on the leading end of climbing skin material and/or on the rearward end of the skin tip may also be used to form the attachment. Additionally, a plate or other such member may be employed to join and/or sandwich the skin tip and the climbing skin material. A kit provided to a user may contain a climbing skin material, one or more skin tips and one or more fasteners for joining them.
The free ends of clips 2 that will lie on the upper surface of the ski tip are illustrated in
All patents, patent applications and publications referred to herein are hereby incorporated by reference.
Although the foregoing has been described in some detail by way of illustration and example for purposes of clarity of understanding, it will be readily apparent to those of skill in the art in light of the teachings of this application that changes and modification may be made without departing from the spirit and scope of the appended claims. The features recited in any one of the appended claims may be limited by or combined with the features of any other claim unless the context dictates otherwise.
This application claims priority to U.S. provisional patent application No. 62/249,720 filed Nov. 2, 2015, the contents of which are incorporated by reference herein.
Number | Name | Date | Kind |
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6471234 | Ayliffe | Oct 2002 | B2 |
6604755 | Ayliffe | Aug 2003 | B2 |
7543839 | Hartmann | Jun 2009 | B2 |
9027951 | Holzer et al. | May 2015 | B2 |
20080185817 | Gyr | Aug 2008 | A1 |
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20130134691 | Holzer et al. | May 2013 | A1 |
20160045813 | Mayrhofer et al. | Feb 2016 | A1 |
Number | Date | Country |
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2547416 | Nov 2006 | CA |
637839 | Aug 1983 | CH |
8205601 | Sep 1982 | DE |
9304437 | Jul 1994 | DE |
WO2010087721 | Aug 2010 | WO |
WO2014146159 | Sep 2014 | WO |
Number | Date | Country | |
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20170120136 A1 | May 2017 | US |
Number | Date | Country | |
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62249720 | Nov 2015 | US |