Clip for a door frame system

Information

  • Patent Grant
  • 6253507
  • Patent Number
    6,253,507
  • Date Filed
    Wednesday, January 20, 1999
    26 years ago
  • Date Issued
    Tuesday, July 3, 2001
    23 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Kent; Christopher T.
    • Thissell; Jennifer I.
    Agents
    • Liniak, Berenato, Longacre & White, LLC
Abstract
A door frame clip is provided for interconnecting first and second door frame members when a longitudinal end of the first door frame member bears against a surface of the second door frame member at a portion of the surface which is adjacent to a longitudinal end of the second door frame member. The door frame clip comprises an apex, a first arm extending from the apex, and a second arm extending from the apex in a direction which is substantially orthogonal to the first arm. The second arm is significantly longer than the first arm to enable the second arm to reach the first door frame member when the apex engages an outside edge of the longitudinal end of the second door frame member. Also provided is a door frame system. The door frame system comprises a first leg member, a second leg member, a header, a first door frame clip, and a second door frame clip. The second leg member is substantially parallel to the first leg member. The header has opposite longitudinal ends which bear against respective surfaces of each of the leg members near a first edge of each of the respective surfaces. The first clip is for interconnecting the first leg member and the header, and the second clip is for interconnecting the second leg member and the header. Also provided is a method of securing a header of a door frame to a first leg member and a second leg member of the door frame.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a clip for a door frame system, a door frame system, and a method of interconnecting elements of the door frame system using a clip.




Some doors are commercially available with an assembled door frame. During installation, the door frame is inserted into an opening in a wall or other structure. The door frame then is nailed or otherwise secured to the surrounding structure. Such pre-assembled door frames can occupy a considerable amount of space, and therefore may be bulky and expensive to transport. Many such door frames also include miter cuts at their comers (e.g., at 45 degree angles) or other features which make it difficult to convert the pre-assembled door frame from a left-hand opening configuration to a right-hand opening configuration and vice versa.




It therefore is often desirable to sell, distribute and/or transport door frames in an unassembled state, rather than in the assembled state. Unassembled door frames, however, require assembly when they arrive at an installation site. Until the individual parts of the door frame (e.g., the header and the leg member) are assembled or secured in place, they are awkward to handle. It also it not unusual for the individual parts of the unassembled door frame to become misaligned with respect to one another while they are being secured in place.




There is consequently a need in the art for a convenient and reliable way of securing individual elements of a door frame to one another before and/or after being transported to an installation site, and before insertion into the opening where the door frame will be mounted.




SUMMARY OF THE INVENTION




A primary object of the present invention is to overcome the foregoing problems and/or satisfy the aforementioned need by providing a clip for a door frame system, a door frame system, and a method of interconnecting elements of the door frame system using a clip.




To achieve this and other objects, the present invention provides a door frame clip for interconnecting first and second door frame members when a longitudinal end of the first door frame member bears against a surface of the second door frame member at a portion of the surface which is adjacent to a longitudinal end of the second door frame member. The door frame clip comprises an apex, a first arm extending from the apex, and a second arm extending from the apex in a direction which is substantially orthogonal to the first arm. The second arm is significantly longer than the first arm to enable the second arm to reach the first door frame member when the apex engages an outside edge of the longitudinal end of the second door frame member.




The present invention also provides a door frame system. The door frame system comprises a first leg member, a second leg member, a header, a first clip, and a second clip. The second leg member is substantially parallel to the first leg member. The header has opposite longitudinal ends which bear against respective surfaces of each of the leg members near a first edge of each of the respective surfaces. The first clip is for interconnecting the first leg member and the header. The first clip includes an apex, a first arm extending from the apex, and a second arm extending from the apex in a direction which is substantially orthogonal to the first arm. The second arm is significantly longer than the first arm to enable the second arm to reach the header when the apex engages an outside edge of the first leg member. The second clip is for interconnecting the second leg member and the header. The second clip includes an apex, a first arm extending from the apex of the second clip, and a second arm extending from the apex of the second clip in a direction which is substantially orthogonal to the first arm of the second clip. The second arm of the second clip is significantly longer than the first arm of the second clip to enable the second arm of the second clip to reach the header when the apex of the second clip engages an outside edge of the second leg member.




Also provided by the present invention is a method of securing a header of a door frame to a first leg member and a second leg member of the door frame. The method comprises the steps of: locating the header between the first and second leg members so that the first and second leg members are substantially parallel to one another and so that opposite longitudinal ends of the header bear against respective surfaces of each of the first and second leg members near a first edge of each of the respective surfaces; connecting the first leg member to the header using a first clip, the first clip including an apex, a first arm extending from the apex, and a second arm extending from the apex in a direction which is substantially orthogonal to the first arm, the second arm being significantly longer than the first arm to enable the second arm to reach the header when the apex engages an outside edge of the first leg member; and connecting the second leg member to the header using a second clip, the second clip including an apex, a first arm extending from the apex of the second clip, and a second arm extending from the apex of the second clip in a direction which is substantially orthogonal to the first arm of the second clip, the second arm of the second clip being significantly longer than the first arm of the second clip to enable the second arm of the second clip to reach the header when the apex of the second clip engages an outside edge of the second leg member.




The above and other objects and advantages will become more readily apparent when reference is made to the following description taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a clip according to a preferred embodiment of the present invention.





FIG. 2

is a fragmentary, exploded view of a door frame system according to a preferred embodiment of the present invention.





FIG. 3

is an exploded view of door frame elements shown in FIG.


2


.





FIG. 4

is an exploded view of an alternative embodiment of the door frame elements shown in

FIGS. 2 and 3

.





FIG. 5

is an exploded view of another alternative embodiment of the door frame elements shown in

FIGS. 2 and 3

.





FIG. 6

is a fragmentary, exploded view of the door frame system shown in

FIG. 2

when adapted to include a door frame base.





FIG. 7

is a fragmentary, exploded view of the door frame system shown in

FIG. 2

when adapted to include a door frame based and to convert between right-hand-opening and left-hand-opening configurations.











DESCRIPTION OF PREFERRED EMBODIMENTS





FIG. 1

illustrates a door frame clip


10


according to a preferred embodiment of the present invention. The door frame clip


10


comprises an apex


12


, a first arm


14


, and a second arm


16


. Both arms


14


,


16


extend out from the apex


12


. The second arm


16


extends out from the apex in a direction which is substantially orthogonal to the first arm


14


. The second arm


16


is significantly longer than the first arm


14


. Preferably, the second arm


16


is at least three times as long as the first arm


14


, and both arms


16


,


18


are substantially flat.




According to a preferred implementation of the door frame clip


10


, the clip is made of eighteen-gauge steel. The present invention, however, is not limited to embodiments made of eighteen-gauge steel. To the contrary, the door frame clip


10


can be provided using other materials, which may or may not include steel.




Preferably, the first arm


14


has a length L


1


of about 1 to 1.2 (e.g., 1.1) centimeters, the second arm has a length L


2


of about 3 to 3.5 (e.g., 3.3) centimeters, and the entire clip


10


has a width W of about 9 to 10 (e.g., 9.5) centimeters. Such dimensions make the door frame clip


10


compatible with one of a plurality of possible door frame configurations. As the door frame configurations to which the clip


10


will be applied change, it is understood that deviations from the foregoing preferred dimensions may become necessary. In this regard, it is understood that the present invention is not limited to the aforementioned exemplary dimensions.




As shown in

FIG. 2

, the door frame clip


10


is particularly well-suited for use in interconnecting a first door frame member


18


and a second door frame member


20


when a longitudinal end


22


of the first door frame member


18


bears against a surface


24


of the second door frame member at a portion


26


of the surface


24


which is adjacent to a longitudinal end


28


of the second door frame member


20


. The extended length of the second arm


16


advantageously enables the second arm


16


to reach the first door frame member


18


when the apex


12


engages an outside edge


30


of the longitudinal end


28


of the second door frame member


20


.




Both arms


14


,


16


preferably project toward one another, and/or have distal ends


36


,


38


which project toward one another, to engage grooves


32


,


34


in the second and first door frame members


20


,


18


, respectively. According to the illustrated embodiment, the latter is achieved by providing each distal end


36


,


38


with a projection


40


. The projection


40


preferably extends at an angle A of about


45


degrees from its respective arm


14


or


16


. It is understood, however, that the present invention can be practiced using other angles.




As illustrated in

FIG. 2

, the clip


10


and door frame members


18


,


20


can be provided as part of a door frame system


50


in accordance with the present invention. In the exemplary door frame system shown in

FIG. 2

, the first door frame member


18


is a header


18


, and the second door frame member


20


is a first leg member


20


. The exemplary door frame system


50


therefore includes the first leg member


20


, a second leg member


52


, the header


18


, and two door frame clips


10


.




The second leg member


52


is substantially parallel to the first leg member


20


. The header


18


has opposite longitudinal ends


22


,


54


which bear against respective surfaces


24


,


56


of each of the leg members


20


,


52


near a first edge


58


,


60


of each of the respective surfaces


24


,


56


.




One of the clips


10


is used to interconnect the header


18


and the first leg member


20


. Notably, the second arm


16


of that clip


10


is significantly longer than the first arm


14


to enable the second arm


16


to reach the header


18


when the apex


12


engages the outside edge


30


of the first leg member


20


.




The other of the clips


10


is used to interconnect the header


18


and the second leg member


52


. The second arm


16


of this other clip


10


also is significantly longer than the first arm


14


of the same clip


10


to enable the second arm


16


to reach the header


18


when the apex


12


of this other clip


10


engages an outside edge


62


of the second leg member


52


.




At least one of the clips


10


, and preferably both of the clips


10


, have the aforementioned distal ends


36


,


38


which project toward one another. In the illustrated exemplary embodiment, the first and second arms


14


,


16


of the first clip


10


(on the left in

FIG. 2

) have distal ends


36


,


38


which project toward one another to engage grooves


32


,


34


in the first leg member


20


and the header


18


, respectively. The first and second arms


14


,


16


of the second clip


10


(on the right in

FIG. 2

) in the exemplary embodiment also have distal ends


36


,


38


which project toward one another. The distal ends


36


,


38


of the second clip


10


, however, engage the grooves


64


,


66


in the second leg member


52


and the header


18


, respectively.




Preferably, the first outside groove


32


of the first leg member


20


is offset from the outside edge


30


of the first leg member


20


by a distance corresponding to the distance between the apex


112


of the first clip


10


and the distal end


36


of the first arm


14


of the first clip


10


. This distance corresponds to the length L


1


shown in FIG.


1


. The distal end


36


of the first clip


10


is adapted to engage the first outside groove


32


of the first leg member


20


. Preferably, this is achieved by arranging the projection


40


at distal end


36


so that it lockingly extends into the groove


32


.




Likewise, the first outside groove


64


of the second leg member


52


is offset from the outside edge


62


of the second leg member


52


by a distance corresponding to the distance between the apex


12


of the second clip


10


and the distal end


36


of the second clip


10


. This distance also corresponds to the length Li shown in FIG.


1


. The distal end


36


of the second clip


10


is adapted to engage the first outside groove


64


of the second leg member


52


. Preferably, this is achieved by arranging the projection


40


at the distal end


36


of the second clip


10


so that the projection


40


lockingly extends into the groove


64


.




The projections


40


at the distal ends


36


, when combined with the outside grooves


32


,


64


of the first and second leg members


20


,


52


, provide a convenient and effect way of securing the clips


10


to the leg members


20


,


52


.




A similar arrangement is provided for securing the clips


10


to the header


18


. In particular, the header


18


has the aforementioned first and second outside grooves


34


,


66


. The first outside groove


34


is offset from a first longitudinal end


22


of the header


18


by a distance corresponding to the difference between: (a) the distance (i.e., length L


2


shown in

FIG. 1

) from the apex


12


of the first clip


10


to the distal end


38


of the first clip


10


and (b) a thickness T


1


(preferably, 1 to 2 centimeters (e.g., 1.5 centimeters)) of the first leg member


20


. Preferably, the offset of the groove


34


is substantially equal to the thickness T


1


, whereby the length L


2


is substantially equal to twice the thickness T


1


(or twice the offset of the groove


34


). The first outside groove


32


of the first leg member


20


preferably is offset from the first outside edge


30


by a distance which is substantially equal to half of the thickness T


1


.




The distal end


38


of the first clip


10


is adapted to engage the first outside groove


34


of the header


18


. Preferably, this is achieved by arranging the projection


40


at the distal end


38


of the first clip


10


so that the projection


40


lockingly extends into the groove


34


.




Similarly, the second outside groove


66


of the header


18


is offset from a second longitudinal end


54


of the header


18


by a distance corresponding to the difference between: (a) the distance (i.e., length L


2


shown in

FIG. 1

) from the apex


12


of the second clip


10


to the distal end


38


of the second clip


10


and (b) a thickness T


2


of the second leg member


52


. Preferably, the offset of the groove


66


is substantially equal to the thickness T


2


, whereby the length L


2


is substantially equal to twice the thickness T


2


(or twice the offset of the groove


66


).




The first outside groove


64


of the second leg member


52


preferably is offset from the first outside edge


62


by a distance which is substantially equal to half of the thickness T


2


. The thickness T


2


preferably is substantially equal to the thickness T


1


. In addition, the thickness of the header


18


preferably is substantially equal to the thicknesses T


1


and T


2


of the first and second leg members


20


,


52


, respectively.




The distal end


38


of the second clip


10


is adapted to engage the second outside groove


66


of the header


18


. Preferably, this also is achieved by arranging the projection


40


at the distal end


38


of the second clip


10


so that the projection


40


lockingly extends into the groove


66


.




When all of the projections


40


of the distal ends


36


,


38


extend into their corresponding grooves


32


,


34


,


64


,


66


, the door frame system


50


provides a relatively stable door frame assembly which can be installed easily and conveniently in a door opening of appropriate size. Advantageously, the resulting arrangement keeps the header


18


and leg members


20


,


52


together and properly aligned during the installation process.




In addition, the projections


40


at the distal ends


38


tend to urge the longitudinal ends


22


,


54


of the header


18


tightly against the surfaces


24


,


56


, respectively, of the leg members


20


,


52


. Any forces urging the surfaces


24


,


54


away from the ends


22


,


54


have the effect of more tightly drawing the projections


40


of the distal ends


36


into their respective grooves


64


,


32


. Since the ends


22


,


54


and surfaces


24


,


56


are not miter-cut (or otherwise cut at an angle), the aforementioned urging provided by the projections


40


advantageously does not tend to cause sliding of the ends


22


,


54


with respect to the surfaces


24


,


56


. Moreover, the weight of the structure above the header


18


is carried primarily by the ends


28


,


70


of the leg members


20


,


52


. The weight of the structure above the header


18


, in a miter-cut arrangement, by contrast, tends to urge the leg members


20


,


52


away from each other.




Preferably, the first leg member


20


is adapted to carry a door striker and the second leg member


52


is adapted to carry door hinges.

FIG. 3

shows the first leg member


20


as having a striker opening


80


adapted to receive a striker (not shown) and the second leg member


52


as having hinge plate recesses


82


capable of accommodating hinge plates (not shown).

FIG. 4

, by contrast, shows an alternative arrangement wherein the second leg member


52


has a striker opening


80


adapted to receive a striker (not shown) and the first leg member


20


has hinge plate recesses


82


capable of accommodating hinge plates (not shown). The door frame system


50


of the present invention therefore can be provided in a left-hand-opening configuration or a right-hand-opening configuration depending on the particular or anticipated needs of a consumer.




A more preferred and versatile arrangement, however, can be provided by adapting the door frame system


50


to provide either configuration depending on how the leg members


20


,


52


are oriented.




As shown in

FIG. 5

, according to an alternative embodiment of the present invention, both left-hand-opening and right-hand-opening configurations can be facilitated by providing the first leg member


20


with an inside groove


90


and the second leg member


52


with a second outside groove


92


. The inside groove


90


is offset from the first edge


58


of the surface


24


by a distance corresponding to the distance between the apex


12


of the first clip


10


and the distal end


36


of that clip


10


. A striker opening


80


is provided on both major surfaces


24


,


94


of the first leg member


20


. The first leg member


20


therefore can be rotated 180 degrees about a longitudinal axis thereof to effect a conversion between right-hand and left-hand door opening configurations. The projection


40


at the distal end


36


of the first clip


10


is receivable by the first inside groove


90


of the first leg member


20


when rotation of the first leg member


20


about its longitudinal axis causes the first inside groove


90


of the first leg member


20


to swap positions with the outside groove


32


of the same leg member


20


.




In addition, the second outside groove


92


of the second leg member


52


is offset from a longitudinally opposite outside edge


96


of the second leg member


52


by the distance between the apex


12


of the second clip


10


and the distal end


36


of the second clip


10


. The second leg member


52


therefore can be inverted to effect a conversion between the right-hand and left-hand door opening configurations. The projection


40


at the distal end


36


of the second clip


10


is receivable by the second outside groove


92


of the second leg member


52


when inversion of the second leg member


52


causes the second outside groove


92


to swap positions with the first outside groove


64


. The hinge recesses


82


preferably are equidistant from the longitudinal midpoint of the second leg member


52


. Inversion of the second leg member


52


thus provides conversion between left-hand and right-hand opening configurations.




The resulting arrangement provides a convenient and versatile door frame system


50


. The door frame system


50


shown in

FIGS. 1-5

can be installed easily, without inadvertently having the leg members


20


,


52


fall out of alignment with the header


18


.





FIG. 6

shows another embodiment of the present invention which is particularly well-suited for situations where it is desirable to install a door frame base, along with the leg members


20


,


52


and the header


18


.




In

FIG. 6

, a door frame base


100


is secured to the door frame system


50


using third and fourth clips


10


. Preferably, the third and fourth clips


10


(at the bottom of

FIG. 6

) are the same as the aforementioned first and second clips


10


(at the top of

FIG. 6

) and the door frame base


100


is secured to the leg members


20


,


52


in substantially the same way as the header


18


. Thus, additional grooves


92


,


102


,


104


,


106


are provided to accommodate the projections


40


of the third and fourth clips


10


. While the door frame base


100


, leg members


20


,


52


, and header


18


have been shown as having relatively planar surfaces all around, it is understood that the invention is not limited to such simplified forms of the base


100


, leg members


20


,


52


, and header


18


. The door frame base


100


, for example, can include a ramp-like extensions (into and out of

FIG. 6

) to provide a gradual transition into the elevated inside surface


108


of the door frame base


100


. Such ramp-like extensions are commonly seen in conventional doors, to avoid tripping on the door frame base.




As shown in

FIG. 7

, the embodiment illustrated in

FIG. 6

can be adapted for use in both right-hand-opening and left-hand-opening configurations by providing inside grooves


90


,


110


in the first leg member


20


. These inside grooves


90


,


110


permit the 180-degree rotation of the leg member


20


described above in connection with FIG.


5


.




The present invention also provides a method of securing the header


18


of a door frame to the first leg member


20


and the second leg member


52


of the door frame. The method comprises the steps of: locating the header between the first and second leg members


20


,


52


so that the first and second leg members


20


,


52


are substantially parallel to one another and so that opposite longitudinal ends


22


,


54


of the header


18


bear against respective surfaces


24


,


56


of each of the first and second leg members


20


,


52


near a first edge


58


,


60


of each surface


24


,


56


; connecting the first leg member


20


to the header


18


using a first clip (e.g., the clip


10


shown in FIG.


1


); and connecting the second leg member


52


to the header


18


using a second clip (e.g., the clip


10


shown in FIG.


1


).




Preferably, the step of connecting the first leg member


20


to the header


19


and the step of connecting the second leg member


52


to the header


18


include the steps of: engaging the first outside groove


32


of the first leg member


20


with the distal end


36


of the first clip


10


; engaging the first outside groove


64


of the second leg member


52


with the distal end


36


of the second clip


10


; engaging the first outside groove


34


of the header


18


with the distal end


38


of the first clip


10


; and engaging the second outside groove


66


of the header


18


with the distal end


38


of the second clip


10


. Preferably, the projections


40


of the first and second clips


10


are received by the grooves


32


,


34


,


64


,


66


during the aforementioned“engaging” steps.




The method also preferably comprises the steps of: locating a door frame base (e.g., door frame base


100


in

FIG. 6

) between the first and second leg members


20


,


52


so that opposite longitudinal ends


112


,


114


of the door frame base


100


bear against the respective surfaces


24


,


56


of the leg members


20


,


52


near a second edge


116


,


118


of each surface


24


,


56


, which second edges


116


,


118


are longitudinally opposite to the first inside edges


58


,


60


; connecting the first leg member


20


to the door frame base


100


using a third clip (e.g., the clip


10


shown in FIG.


1


); and connecting the second leg member


52


to the door frame base


100


using a fourth clip (e.g., the clip


10


shown in FIG.


1


).




The method preferably further comprises the step of converting between left-hand opening and right-hand-opening configurations of the door frame by inverting one of the first and second leg members


20


,


52


and providing a 180 degree rotation of the other of the first and second leg members


20


,


52


about a longitudinal axis thereof.




The foregoing door frame system and method provide a convenient and reliable way of securing individual elements of a door frame to one another before and/or after being transported to an installation site, and before insertion into the opening where the door frame will be mounted.




While the present invention has been described with reference to embodiments having more than one inventive aspect, it is understood that the present invention is not limited to such embodiments. To the contrary, each inventive aspect may be practiced individually or in combination with others, without departing from the spirit and scope of the present invention.




Likewise, although this invention has been described as having a preferred design, it is understood that the invention is not limited to the illustrated and described features. The invention is capable of further modifications, usages, and/or adaptations following the general principles of the invention and therefore includes such departures from the present disclosure as come within known or customary practice in the art to which the invention pertains, and as may be applied to the central features set forth above, and which fall within the scope of the appended claims.



Claims
  • 1. A door frame clip for interconnecting first and second door frame members when a longitudinal end of said first door frame member bears against a surface of said second door frame member at a portion of said surface which is adjacent to a longitudinal end of said second door frame member, said door frame clip comprising:an apex; a first arm extending from the apex; and a second arm extending from the apex in a direction which is substantially orthogonal to said first arm, said second arm being significantly longer than said first arm to enable said second arm to reach said first door frame member when said apex engages an outside edge of said longitudinal end of the second door frame member, said first and second arms having distal ends which project toward one another to engage grooves in the first and second door frame members, respectively, said apex having a configuration that is substantially a right angle.
  • 2. The door frame clip of claim 1, wherein said second arm is at least three times as long as said first arm.
  • 3. The door frame clip of claim 2, wherein said first and second arms have distal ends which project toward one another to engage grooves in said second and first door frame members, respectively.
  • 4. The door frame clip of claim 1, wherein said first and second arms are substantially flat.
  • 5. A door frame system comprising:a first leg member; a second leg member which is substantially parallel to said first leg member; a header having opposite longitudinal ends which bear against respective surfaces of each of said leg members near a first edge of each of said respective surfaces; a first clip for interconnecting said first leg member and said header, said first clip including an apex, a first arm extending from said apex, and a second arm extending from the apex in a direction which is substantially orthogonal to said first arm, said second arm being significantly longer than said first arm to enable said second arm to reach said header when said apex engages an outside edge of said first leg member; and a second clip for interconnecting said second leg member and said header, said second clip including an apex, a first arm extending from the apex of the second clip, and a second arm extending from the apex of the second clip in a direction which is substantially orthogonal to said first arm of the second clip, said second arm of the second clip being significantly longer than said first arm of the second clip to enable said second arm of the second clip to reach said header when said apex of the second clip engages an outside edge of said second leg member.
  • 6. The door frame system of claim 5, further comprising:a door frame base having opposite longitudinal ends which bear against said respective surfaces of each of said leg members near a second edge of each of said respective surfaces, said second edge of each of said respective surfaces being longitudinally opposite to said first edge of each of said respective surfaces; a third clip for interconnecting said first leg member and said door frame base, said third clip including an apex, a first arm extending from said apex of the third clip, and a second arm extending from the apex of the third clip in a direction which is substantially orthogonal to said first arm of the third clip, said second arm of the third clip being significantly longer than said first arm of the third clip to enable said second arm of the third clip to reach said door frame base when said apex of the third clip engages a longitudinally opposite outside edge of said first leg member; and a fourth clip for interconnecting said second leg member and said door frame base, said fourth clip including an apex, a first arm extending from the apex of the fourth clip, and a second arm extending from the apex of the fourth clip in a direction which is substantially orthogonal to said first arm of the fourth clip, said second arm of the fourth clip being significantly longer than said first arm of the fourth clip to enable said second arm of the fourth clip to reach said door frame base when said apex of the fourth clip engages a longitudinally opposite outside edge of said second leg member.
  • 7. The door frame system of claim 6, wherein said second arm of each of said first, second, third and fourth clips is at least three times as long as said first arm of each of said first, second, third, and fourth clips.
  • 8. The door frame system of claim 6, wherein said first and second arms of at least one of said first, second, third, and fourth clips have distal ends which project toward one another.
  • 9. The door frame system of claim 6, wherein said first and second arms of said first clip project toward one another to engage grooves in said first leg member and said header, respectively;wherein said first and second arms of said second clip project toward one another to engage grooves in said second leg member and said header, respectively; wherein said first and second arms of said third clip project toward one another to engage grooves in said first leg member and said door frame base, respectively; and wherein said first and second arms of said fourth clip project toward one another to engage grooves in said second leg member and said door frame base, respectively.
  • 10. The door frame system of claim 6, wherein said first leg member has a first outside groove which is offset from said outside edge of the first leg member by a distance corresponding to a distance between the apex of said first clip and a distal end of said first arm of the first clip;wherein said distal end of said first arm of the first clip is adapted to engage said first outside groove of the first leg member; wherein said first leg member has a second outside groove which is offset from said longitudinally opposite outside edge of the first leg member by a distance corresponding to a distance between the apex of said third clip and a distal end of said first arm of the third clip; wherein said distal end of said first arm of the third clip is adapted to engage said second outside groove of the first leg member; wherein said second leg member has a first outside groove which is offset from said outside edge of the second leg member by a distance corresponding to a distance between the apex of said second clip and a distal end of said first arm of the second clip; wherein said distal end of said first arm of the second clip is adapted to engage said first outside groove of the second leg member; wherein said second leg member has a second outside groove which is offset from said longitudinally opposite outside edge of the second leg member by a distance corresponding to a distance between the apex of said fourth clip and a distal end of said first arm of the fourth clip; wherein said distal end of said first arm of the fourth clip is adapted to engage said second outside groove of the second leg member; wherein said header has a first outside groove which is offset from a first of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said first clip to a distal end of said second arm of the first clip, and a thickness of the first leg member; wherein said distal end of said second arm of the first clip is adapted to engage said first outside groove of the header; wherein said header has a second outside groove which is offset from a second of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said second clip to a distal end of said second arm of the second clip, and a thickness of the second leg member; wherein said distal end of said second arm of the second clip is adapted to engage said second outside groove of the header; wherein said door frame base has a first outside groove which is offset from a first of said opposite longitudinal ends of said door frame base by a distance corresponding to the difference between: a distance from the apex of said third clip to a distal end of said second arm of the third clip, and a thickness of the first leg member; wherein said distal end of said second arm of the third clip is adapted to engage said first outside groove of the door frame base; wherein said door frame base has a second outside groove which is offset from a second of said opposite longitudinal ends of said door frame base by a distance corresponding to the difference between: a distance from the apex of said fourth clip to a distal end of said second arm of the fourth clip, and a thickness of the second leg member; and wherein said distal end of said second arm of the fourth clip is adapted to engage said second outside groove of the door frame base.
  • 11. The door frame system of claim 10, wherein said distal end of said first arm of the first clip has a projection which is receivable by said first outside groove of the first leg member;wherein said distal end of said first arm of the third clip has a projection which is receivable by said second outside groove of the first leg member; wherein said distal end of said first arm of the second clip has a projection which is receivable by said first outside groove of the second leg member; wherein said distal end of said first arm of the fourth clip has a projection which is receivable by said second outside groove of the second leg member; wherein said distal end of said second arm of the first clip has a projection which is receivable by said first outside groove of the header; wherein said distal end of said second arm of the second clip has a projection which is receivable by said second outside groove of the header; wherein said distal end of said second arm of the third clip has a projection which is receivable by said first outside groove of the door frame base; and wherein said distal end of said second arm of the fourth clip has a projection which is receivable by said second outside groove of the door frame base.
  • 12. The door frame system of claim 5, wherein said second arm of each of said first and second clips is at least three times as long as said first arm of each of said first and second clips.
  • 13. The door frame system of claim 5, wherein said first and second arms of at least one of said first and second clips have distal ends which project toward one another.
  • 14. The door frame system of claim 5, wherein said first and second arms of said first clip project toward one another to engage grooves in said first leg member and said header, respectively; andwherein said first and second arms of said second clip project toward one another to engage grooves in said second leg member and said header, respectively.
  • 15. The door frame system of claim 5, wherein said first leg member has a first outside groove which is offset from said outside edge of the first leg member by a distance corresponding to a distance between the apex of said first clip and a distal end of said first arm of the first clip;wherein said distal end of said first arm of the first clip is adapted to engage said first outside groove of the first leg member; wherein said second leg member has a first outside groove which is offset from said outside edge of the second leg member by a distance corresponding to a distance between the apex of said second clip and a distal end of said first arm of the second clip; wherein said distal end of said first arm of the second clip is adapted to engage said first outside groove of the second leg member; wherein said header has a first outside groove which is offset from a first of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said first clip to a distal end of said second arm of the first clip, and a thickness of the first leg member; wherein said distal end of said second arm of the first clip is adapted to engage said first outside groove of the header; wherein said header has a second outside groove which is offset from a second of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said second clip to a distal end of said second arm of the second clip, and a thickness of the second leg member; wherein said distal end of said second arm of the second clip is adapted to engage said second outside groove of the header.
  • 16. The door frame system of claim 15, wherein said distal end of said first arm of the first clip has a projection which is receivable by said first outside groove of the first leg member;wherein said distal end of said first arm of the second clip has a projection which is receivable by said first outside groove of the second leg member; wherein said distal end of said second arm of the first clip has a projection which is receivable by said first outside groove of the header; and wherein said distal end of said second arm of the second clip has a projection which is receivable by said second outside groove of the header.
  • 17. The door frame system of claim 16, wherein said first leg member is adapted to carry a door striker and said second leg member is adapted to carry door hinges;wherein said first leg member includes a first inside groove which is offset from said first edge of the respective surface of the first leg member by said distance corresponding to the distance between the apex of said first clip and said distal end of said first arm of the first clip, so that said first leg member can be rotated 180 degrees about a longitudinal axis thereof to effect a conversion between right-hand and left-hand door opening configurations, said projection of the distal end of said first arm of the first clip being receivable by said first inside groove of the first leg member when rotation of said first leg member about its longitudinal axis causes said first inside groove of said first leg member to swap positions with said first outside groove of said first leg member; and wherein said second leg member includes a second outside groove which is offset from a longitudinally opposite outside edge of the second leg member by said distance corresponding to the distance between the apex of said second clip and said distal end of said first arm of the second clip, so that said second leg member can be inverted to effect a conversion between said right-hand and left-hand door opening configurations, said projection of the distal end of said first arm of the second clip being receivable by said second outside groove of the second leg member when inversion of said second leg member causes said second outside groove of said second leg member to swap positions with said first outside groove of said second leg member.
  • 18. The door frame system of claim 16, wherein said first outside groove of the header is offset from said first of said opposite longitudinal ends of said header by a distance which is substantially equal to the thickness of the first leg member, whereby said distance from the apex of said first clip to a distal end of said second arm of the first clip is substantially equal to twice the thickness of said first leg member; andwherein said second outside groove of the header is offset from said second of said opposite longitudinal ends of said header by a distance which is substantially equal to the thickness of the second leg member, whereby said distance from the apex of said second clip to a distal end of said second arm of the second clip is substantially equal to twice the thickness of said second leg member.
  • 19. The door frame system of claim 18, wherein said first outside groove of said first leg member is offset from said first outside edge of said first leg member by a distance which is substantially equal to half of said thickness of the first leg member; andwherein said first outside groove of said second leg member is offset from said first outside edge of said second leg member by a distance which is substantially equal to half of said thickness of the second leg member.
  • 20. The door frame system of claim 19, wherein said first leg member, said second leg member, and said header are of substantially equal thickness.
  • 21. The door frame system of claim 15, wherein said first leg member is adapted to carry a door striker and said second leg member is adapted to carry door hinges;wherein said first leg member includes a first inside groove which is offset from said first edge of the respective surface of the first leg member by said distance corresponding to the distance between the apex of said first clip and said distal end of said first arm of the first clip, so that said first leg member can be rotated 180 degrees about a longitudinal axis thereof to effect a conversion between right-hand and left-hand door opening configurations, said distal end of said first arm of the first clip being adapted to engage said first inside groove of the first leg member when rotation of said first leg member about its longitudinal axis causes said first inside groove of said first leg member to swap positions with said first outside groove of said first leg member; and wherein said second leg member includes a second outside groove which is offset from a longitudinally opposite outside edge of the second leg member by said distance corresponding to the distance between the apex of said second clip and said distal end of said first arm of the second clip, so that said second leg member can be inverted to effect a conversion between said right-hand and left-hand door opening configurations, said distal end of said first arm of the second clip being adapted to engage said second outside groove of the second leg member when inversion of said second leg member causes said second outside groove of said second leg member to swap positions with said first outside groove of said second leg member.
  • 22. The door frame system of claim 15, wherein said first outside groove of the header is offset from said first of said opposite longitudinal ends of said header by a distance which is substantially equal to the thickness of the first leg member, whereby said distance from the apex of said first clip to a distal end of said second arm of the first clip is substantially equal to twice the thickness of said first leg member; andwherein said second outside groove of the header is offset from said second of said opposite longitudinal ends of said header by a distance which is substantially equal to the thickness of the second leg member, whereby said distance from the apex of said second clip to a distal end of said second arm of the second clip is substantially equal to twice the thickness of said second leg member.
  • 23. The door frame system of claim 22, wherein said first outside groove of said first leg member is offset from said first outside edge of said first leg member by a distance which is substantially equal to half of said thickness of the first leg member; andwherein said first outside groove of said second leg member is offset from said first outside edge of said second leg member by a distance which is substantially equal to half of said thickness of the second leg member.
  • 24. The door frame system of claim 23, wherein said first leg member, said second leg member, and said header are of substantially equal thickness.
  • 25. The door frame system of claim 5, wherein said first and second arms are substantially flat.
  • 26. A method of securing a header of a door frame to a first leg member and a second leg member of the door frame, said method comprising the steps of:locating said header between said first and second leg members so that said first and second leg members are substantially parallel to one another and so that opposite longitudinal ends of said header bear against respective surfaces of each of said first and second leg members near a first edge of each of said respective surfaces; connecting said first leg member to said header using a first clip, said first clip including an apex, a first arm extending from said apex, and a second arm extending from the apex in a direction which is substantially orthogonal to said first arm, said second arm being significantly longer than said first arm to enable said second arm to reach said header when said apex engages an outside edge of said first leg member; and connecting said second leg member to said header using a second clip, said second clip including an apex, a first arm extending from the apex of the second clip, and a second arm extending from the apex of the second clip in a direction which is substantially orthogonal to said first arm of the second clip, said second arm of the second clip being significantly longer than said first arm of the second clip to enable said second arm of the second clip to reach said header when said apex of the second clip engages an outside edge of said second leg member.
  • 27. The method of claim 26, wherein said first leg member has a first outside groove which is offset from said outside edge of the first leg member by a distance corresponding to a distance between the apex of said first clip and a distal end of said first arm of the first clip;wherein said second leg member has a first outside groove which is offset from said outside edge of the second leg member by a distance corresponding to a distance between the apex of said second clip and a distal end of said first arm of the second clip; wherein said header has a first outside groove which is offset from a first of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said first clip to a distal end of said second arm of the first clip, and a thickness of the first leg member; wherein said header has a second outside groove which is offset from a second of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said second clip to a distal end of said second arm of the second clip, and a thickness of the second leg member; and wherein said step of connecting said first leg member to said header and said step of connecting said second leg member to said header include the steps of: engaging said first outside groove of the first leg member with said distal end of said first arm of the first clip; engaging said first outside groove of the second leg member with said distal end of said first arm of the second clip; engaging said first outside groove of the header with said distal end of said second arm of the first clip; and engaging said second outside groove of the header with said distal end of said second arm of the second clip.
  • 28. The method of claim 27, wherein said distal end of said first arm of the first clip has a projection which is received by said first outside groove of the first leg member during said step of engaging said first outside groove of the first leg member with said distal end of said first arm of the first clip;wherein said distal end of said first arm of the second clip has a projection which is received by said first outside groove of the second leg member during said step of engaging said first outside groove of the second leg member with said distal end of said first arm; wherein said distal end of said second arm of the first clip has a projection which is received by said first outside groove of the header during said step of engaging said first outside groove of the header with said distal end of said second arm of the first clip; and wherein said distal end of said second arm of the second clip has a projection which is received by said second outside groove of the header during said step of engaging said second outside groove of the header with said distal end of said second arm.
  • 29. The method of claim 26, further comprising the steps of:locating a door frame base between said first and second leg members so that opposite longitudinal ends of said door frame base bear against said respective surfaces of each of said leg members near a second edge of each of said respective surfaces, said second edge of each of said respective surfaces being longitudinally opposite to said first edge of each of said respective surfaces; connecting said first leg member to said door frame base using a third clip, said third clip including an apex, a first arm extending from said apex of the third clip, and a second arm extending from the apex of the third clip in a direction which is substantially orthogonal to said first arm of the third clip, said second arm of the third clip being significantly longer than said first arm of the third clip to enable said second arm of the third clip to reach said door frame base when said apex of the third clip engages a longitudinally opposite outside edge of said first leg member; and connecting said second leg member to said door frame base using a fourth clip, said fourth clip including an apex, a first arm extending from the apex of the fourth clip, and a second arm extending from the apex of the fourth clip in a direction which is substantially orthogonal to said first arm of the fourth clip, said second arm of the fourth clip being significantly longer than said first arm of the fourth clip to enable said second arm of the fourth clip to reach said door frame base when said apex of the fourth clip engages a longitudinally opposite outside edge of said second leg member.
  • 30. The method of claim 26, further comprising the step of converting between lefthand-opening and right-hand-opening configurations of the door frame by inverting one of said first and second leg members and providing a 180 degree rotation of the other of said first and second leg members about a longitudinal axis thereof.
US Referenced Citations (11)
Number Name Date Kind
3200447 Parker Aug 1965
3239978 Parker Mar 1966
3243245 Kewley Mar 1966
3345715 Lambert Oct 1967
3430385 Biro Mar 1969
3729870 Kvalheim et al. May 1973
4283900 Schubert Aug 1981
4509294 Boilard Apr 1985
4676686 Eisenloffel Jun 1987
5671580 Chou Sep 1997
5974745 Barr Nov 1999
Foreign Referenced Citations (1)
Number Date Country
2400736 Jul 1975 DE