Information
-
Patent Grant
-
6253507
-
Patent Number
6,253,507
-
Date Filed
Wednesday, January 20, 199926 years ago
-
Date Issued
Tuesday, July 3, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Kent; Christopher T.
- Thissell; Jennifer I.
Agents
- Liniak, Berenato, Longacre & White, LLC
-
CPC
-
US Classifications
Field of Search
US
- 052 211
- 052 213
- 052 20455
- 052 214
- 052 20457
- 052 6561
- 052 6567
- 052 6564
- 052 6569
- 052 658
- 052 631
- 052 2041
- 049 504
- 049 501
- 403 404
- 403 403
-
International Classifications
-
Abstract
A door frame clip is provided for interconnecting first and second door frame members when a longitudinal end of the first door frame member bears against a surface of the second door frame member at a portion of the surface which is adjacent to a longitudinal end of the second door frame member. The door frame clip comprises an apex, a first arm extending from the apex, and a second arm extending from the apex in a direction which is substantially orthogonal to the first arm. The second arm is significantly longer than the first arm to enable the second arm to reach the first door frame member when the apex engages an outside edge of the longitudinal end of the second door frame member. Also provided is a door frame system. The door frame system comprises a first leg member, a second leg member, a header, a first door frame clip, and a second door frame clip. The second leg member is substantially parallel to the first leg member. The header has opposite longitudinal ends which bear against respective surfaces of each of the leg members near a first edge of each of the respective surfaces. The first clip is for interconnecting the first leg member and the header, and the second clip is for interconnecting the second leg member and the header. Also provided is a method of securing a header of a door frame to a first leg member and a second leg member of the door frame.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a clip for a door frame system, a door frame system, and a method of interconnecting elements of the door frame system using a clip.
Some doors are commercially available with an assembled door frame. During installation, the door frame is inserted into an opening in a wall or other structure. The door frame then is nailed or otherwise secured to the surrounding structure. Such pre-assembled door frames can occupy a considerable amount of space, and therefore may be bulky and expensive to transport. Many such door frames also include miter cuts at their comers (e.g., at 45 degree angles) or other features which make it difficult to convert the pre-assembled door frame from a left-hand opening configuration to a right-hand opening configuration and vice versa.
It therefore is often desirable to sell, distribute and/or transport door frames in an unassembled state, rather than in the assembled state. Unassembled door frames, however, require assembly when they arrive at an installation site. Until the individual parts of the door frame (e.g., the header and the leg member) are assembled or secured in place, they are awkward to handle. It also it not unusual for the individual parts of the unassembled door frame to become misaligned with respect to one another while they are being secured in place.
There is consequently a need in the art for a convenient and reliable way of securing individual elements of a door frame to one another before and/or after being transported to an installation site, and before insertion into the opening where the door frame will be mounted.
SUMMARY OF THE INVENTION
A primary object of the present invention is to overcome the foregoing problems and/or satisfy the aforementioned need by providing a clip for a door frame system, a door frame system, and a method of interconnecting elements of the door frame system using a clip.
To achieve this and other objects, the present invention provides a door frame clip for interconnecting first and second door frame members when a longitudinal end of the first door frame member bears against a surface of the second door frame member at a portion of the surface which is adjacent to a longitudinal end of the second door frame member. The door frame clip comprises an apex, a first arm extending from the apex, and a second arm extending from the apex in a direction which is substantially orthogonal to the first arm. The second arm is significantly longer than the first arm to enable the second arm to reach the first door frame member when the apex engages an outside edge of the longitudinal end of the second door frame member.
The present invention also provides a door frame system. The door frame system comprises a first leg member, a second leg member, a header, a first clip, and a second clip. The second leg member is substantially parallel to the first leg member. The header has opposite longitudinal ends which bear against respective surfaces of each of the leg members near a first edge of each of the respective surfaces. The first clip is for interconnecting the first leg member and the header. The first clip includes an apex, a first arm extending from the apex, and a second arm extending from the apex in a direction which is substantially orthogonal to the first arm. The second arm is significantly longer than the first arm to enable the second arm to reach the header when the apex engages an outside edge of the first leg member. The second clip is for interconnecting the second leg member and the header. The second clip includes an apex, a first arm extending from the apex of the second clip, and a second arm extending from the apex of the second clip in a direction which is substantially orthogonal to the first arm of the second clip. The second arm of the second clip is significantly longer than the first arm of the second clip to enable the second arm of the second clip to reach the header when the apex of the second clip engages an outside edge of the second leg member.
Also provided by the present invention is a method of securing a header of a door frame to a first leg member and a second leg member of the door frame. The method comprises the steps of: locating the header between the first and second leg members so that the first and second leg members are substantially parallel to one another and so that opposite longitudinal ends of the header bear against respective surfaces of each of the first and second leg members near a first edge of each of the respective surfaces; connecting the first leg member to the header using a first clip, the first clip including an apex, a first arm extending from the apex, and a second arm extending from the apex in a direction which is substantially orthogonal to the first arm, the second arm being significantly longer than the first arm to enable the second arm to reach the header when the apex engages an outside edge of the first leg member; and connecting the second leg member to the header using a second clip, the second clip including an apex, a first arm extending from the apex of the second clip, and a second arm extending from the apex of the second clip in a direction which is substantially orthogonal to the first arm of the second clip, the second arm of the second clip being significantly longer than the first arm of the second clip to enable the second arm of the second clip to reach the header when the apex of the second clip engages an outside edge of the second leg member.
The above and other objects and advantages will become more readily apparent when reference is made to the following description taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of a clip according to a preferred embodiment of the present invention.
FIG. 2
is a fragmentary, exploded view of a door frame system according to a preferred embodiment of the present invention.
FIG. 3
is an exploded view of door frame elements shown in FIG.
2
.
FIG. 4
is an exploded view of an alternative embodiment of the door frame elements shown in
FIGS. 2 and 3
.
FIG. 5
is an exploded view of another alternative embodiment of the door frame elements shown in
FIGS. 2 and 3
.
FIG. 6
is a fragmentary, exploded view of the door frame system shown in
FIG. 2
when adapted to include a door frame base.
FIG. 7
is a fragmentary, exploded view of the door frame system shown in
FIG. 2
when adapted to include a door frame based and to convert between right-hand-opening and left-hand-opening configurations.
DESCRIPTION OF PREFERRED EMBODIMENTS
FIG. 1
illustrates a door frame clip
10
according to a preferred embodiment of the present invention. The door frame clip
10
comprises an apex
12
, a first arm
14
, and a second arm
16
. Both arms
14
,
16
extend out from the apex
12
. The second arm
16
extends out from the apex in a direction which is substantially orthogonal to the first arm
14
. The second arm
16
is significantly longer than the first arm
14
. Preferably, the second arm
16
is at least three times as long as the first arm
14
, and both arms
16
,
18
are substantially flat.
According to a preferred implementation of the door frame clip
10
, the clip is made of eighteen-gauge steel. The present invention, however, is not limited to embodiments made of eighteen-gauge steel. To the contrary, the door frame clip
10
can be provided using other materials, which may or may not include steel.
Preferably, the first arm
14
has a length L
1
of about 1 to 1.2 (e.g., 1.1) centimeters, the second arm has a length L
2
of about 3 to 3.5 (e.g., 3.3) centimeters, and the entire clip
10
has a width W of about 9 to 10 (e.g., 9.5) centimeters. Such dimensions make the door frame clip
10
compatible with one of a plurality of possible door frame configurations. As the door frame configurations to which the clip
10
will be applied change, it is understood that deviations from the foregoing preferred dimensions may become necessary. In this regard, it is understood that the present invention is not limited to the aforementioned exemplary dimensions.
As shown in
FIG. 2
, the door frame clip
10
is particularly well-suited for use in interconnecting a first door frame member
18
and a second door frame member
20
when a longitudinal end
22
of the first door frame member
18
bears against a surface
24
of the second door frame member at a portion
26
of the surface
24
which is adjacent to a longitudinal end
28
of the second door frame member
20
. The extended length of the second arm
16
advantageously enables the second arm
16
to reach the first door frame member
18
when the apex
12
engages an outside edge
30
of the longitudinal end
28
of the second door frame member
20
.
Both arms
14
,
16
preferably project toward one another, and/or have distal ends
36
,
38
which project toward one another, to engage grooves
32
,
34
in the second and first door frame members
20
,
18
, respectively. According to the illustrated embodiment, the latter is achieved by providing each distal end
36
,
38
with a projection
40
. The projection
40
preferably extends at an angle A of about
45
degrees from its respective arm
14
or
16
. It is understood, however, that the present invention can be practiced using other angles.
As illustrated in
FIG. 2
, the clip
10
and door frame members
18
,
20
can be provided as part of a door frame system
50
in accordance with the present invention. In the exemplary door frame system shown in
FIG. 2
, the first door frame member
18
is a header
18
, and the second door frame member
20
is a first leg member
20
. The exemplary door frame system
50
therefore includes the first leg member
20
, a second leg member
52
, the header
18
, and two door frame clips
10
.
The second leg member
52
is substantially parallel to the first leg member
20
. The header
18
has opposite longitudinal ends
22
,
54
which bear against respective surfaces
24
,
56
of each of the leg members
20
,
52
near a first edge
58
,
60
of each of the respective surfaces
24
,
56
.
One of the clips
10
is used to interconnect the header
18
and the first leg member
20
. Notably, the second arm
16
of that clip
10
is significantly longer than the first arm
14
to enable the second arm
16
to reach the header
18
when the apex
12
engages the outside edge
30
of the first leg member
20
.
The other of the clips
10
is used to interconnect the header
18
and the second leg member
52
. The second arm
16
of this other clip
10
also is significantly longer than the first arm
14
of the same clip
10
to enable the second arm
16
to reach the header
18
when the apex
12
of this other clip
10
engages an outside edge
62
of the second leg member
52
.
At least one of the clips
10
, and preferably both of the clips
10
, have the aforementioned distal ends
36
,
38
which project toward one another. In the illustrated exemplary embodiment, the first and second arms
14
,
16
of the first clip
10
(on the left in
FIG. 2
) have distal ends
36
,
38
which project toward one another to engage grooves
32
,
34
in the first leg member
20
and the header
18
, respectively. The first and second arms
14
,
16
of the second clip
10
(on the right in
FIG. 2
) in the exemplary embodiment also have distal ends
36
,
38
which project toward one another. The distal ends
36
,
38
of the second clip
10
, however, engage the grooves
64
,
66
in the second leg member
52
and the header
18
, respectively.
Preferably, the first outside groove
32
of the first leg member
20
is offset from the outside edge
30
of the first leg member
20
by a distance corresponding to the distance between the apex
112
of the first clip
10
and the distal end
36
of the first arm
14
of the first clip
10
. This distance corresponds to the length L
1
shown in FIG.
1
. The distal end
36
of the first clip
10
is adapted to engage the first outside groove
32
of the first leg member
20
. Preferably, this is achieved by arranging the projection
40
at distal end
36
so that it lockingly extends into the groove
32
.
Likewise, the first outside groove
64
of the second leg member
52
is offset from the outside edge
62
of the second leg member
52
by a distance corresponding to the distance between the apex
12
of the second clip
10
and the distal end
36
of the second clip
10
. This distance also corresponds to the length Li shown in FIG.
1
. The distal end
36
of the second clip
10
is adapted to engage the first outside groove
64
of the second leg member
52
. Preferably, this is achieved by arranging the projection
40
at the distal end
36
of the second clip
10
so that the projection
40
lockingly extends into the groove
64
.
The projections
40
at the distal ends
36
, when combined with the outside grooves
32
,
64
of the first and second leg members
20
,
52
, provide a convenient and effect way of securing the clips
10
to the leg members
20
,
52
.
A similar arrangement is provided for securing the clips
10
to the header
18
. In particular, the header
18
has the aforementioned first and second outside grooves
34
,
66
. The first outside groove
34
is offset from a first longitudinal end
22
of the header
18
by a distance corresponding to the difference between: (a) the distance (i.e., length L
2
shown in
FIG. 1
) from the apex
12
of the first clip
10
to the distal end
38
of the first clip
10
and (b) a thickness T
1
(preferably, 1 to 2 centimeters (e.g., 1.5 centimeters)) of the first leg member
20
. Preferably, the offset of the groove
34
is substantially equal to the thickness T
1
, whereby the length L
2
is substantially equal to twice the thickness T
1
(or twice the offset of the groove
34
). The first outside groove
32
of the first leg member
20
preferably is offset from the first outside edge
30
by a distance which is substantially equal to half of the thickness T
1
.
The distal end
38
of the first clip
10
is adapted to engage the first outside groove
34
of the header
18
. Preferably, this is achieved by arranging the projection
40
at the distal end
38
of the first clip
10
so that the projection
40
lockingly extends into the groove
34
.
Similarly, the second outside groove
66
of the header
18
is offset from a second longitudinal end
54
of the header
18
by a distance corresponding to the difference between: (a) the distance (i.e., length L
2
shown in
FIG. 1
) from the apex
12
of the second clip
10
to the distal end
38
of the second clip
10
and (b) a thickness T
2
of the second leg member
52
. Preferably, the offset of the groove
66
is substantially equal to the thickness T
2
, whereby the length L
2
is substantially equal to twice the thickness T
2
(or twice the offset of the groove
66
).
The first outside groove
64
of the second leg member
52
preferably is offset from the first outside edge
62
by a distance which is substantially equal to half of the thickness T
2
. The thickness T
2
preferably is substantially equal to the thickness T
1
. In addition, the thickness of the header
18
preferably is substantially equal to the thicknesses T
1
and T
2
of the first and second leg members
20
,
52
, respectively.
The distal end
38
of the second clip
10
is adapted to engage the second outside groove
66
of the header
18
. Preferably, this also is achieved by arranging the projection
40
at the distal end
38
of the second clip
10
so that the projection
40
lockingly extends into the groove
66
.
When all of the projections
40
of the distal ends
36
,
38
extend into their corresponding grooves
32
,
34
,
64
,
66
, the door frame system
50
provides a relatively stable door frame assembly which can be installed easily and conveniently in a door opening of appropriate size. Advantageously, the resulting arrangement keeps the header
18
and leg members
20
,
52
together and properly aligned during the installation process.
In addition, the projections
40
at the distal ends
38
tend to urge the longitudinal ends
22
,
54
of the header
18
tightly against the surfaces
24
,
56
, respectively, of the leg members
20
,
52
. Any forces urging the surfaces
24
,
54
away from the ends
22
,
54
have the effect of more tightly drawing the projections
40
of the distal ends
36
into their respective grooves
64
,
32
. Since the ends
22
,
54
and surfaces
24
,
56
are not miter-cut (or otherwise cut at an angle), the aforementioned urging provided by the projections
40
advantageously does not tend to cause sliding of the ends
22
,
54
with respect to the surfaces
24
,
56
. Moreover, the weight of the structure above the header
18
is carried primarily by the ends
28
,
70
of the leg members
20
,
52
. The weight of the structure above the header
18
, in a miter-cut arrangement, by contrast, tends to urge the leg members
20
,
52
away from each other.
Preferably, the first leg member
20
is adapted to carry a door striker and the second leg member
52
is adapted to carry door hinges.
FIG. 3
shows the first leg member
20
as having a striker opening
80
adapted to receive a striker (not shown) and the second leg member
52
as having hinge plate recesses
82
capable of accommodating hinge plates (not shown).
FIG. 4
, by contrast, shows an alternative arrangement wherein the second leg member
52
has a striker opening
80
adapted to receive a striker (not shown) and the first leg member
20
has hinge plate recesses
82
capable of accommodating hinge plates (not shown). The door frame system
50
of the present invention therefore can be provided in a left-hand-opening configuration or a right-hand-opening configuration depending on the particular or anticipated needs of a consumer.
A more preferred and versatile arrangement, however, can be provided by adapting the door frame system
50
to provide either configuration depending on how the leg members
20
,
52
are oriented.
As shown in
FIG. 5
, according to an alternative embodiment of the present invention, both left-hand-opening and right-hand-opening configurations can be facilitated by providing the first leg member
20
with an inside groove
90
and the second leg member
52
with a second outside groove
92
. The inside groove
90
is offset from the first edge
58
of the surface
24
by a distance corresponding to the distance between the apex
12
of the first clip
10
and the distal end
36
of that clip
10
. A striker opening
80
is provided on both major surfaces
24
,
94
of the first leg member
20
. The first leg member
20
therefore can be rotated 180 degrees about a longitudinal axis thereof to effect a conversion between right-hand and left-hand door opening configurations. The projection
40
at the distal end
36
of the first clip
10
is receivable by the first inside groove
90
of the first leg member
20
when rotation of the first leg member
20
about its longitudinal axis causes the first inside groove
90
of the first leg member
20
to swap positions with the outside groove
32
of the same leg member
20
.
In addition, the second outside groove
92
of the second leg member
52
is offset from a longitudinally opposite outside edge
96
of the second leg member
52
by the distance between the apex
12
of the second clip
10
and the distal end
36
of the second clip
10
. The second leg member
52
therefore can be inverted to effect a conversion between the right-hand and left-hand door opening configurations. The projection
40
at the distal end
36
of the second clip
10
is receivable by the second outside groove
92
of the second leg member
52
when inversion of the second leg member
52
causes the second outside groove
92
to swap positions with the first outside groove
64
. The hinge recesses
82
preferably are equidistant from the longitudinal midpoint of the second leg member
52
. Inversion of the second leg member
52
thus provides conversion between left-hand and right-hand opening configurations.
The resulting arrangement provides a convenient and versatile door frame system
50
. The door frame system
50
shown in
FIGS. 1-5
can be installed easily, without inadvertently having the leg members
20
,
52
fall out of alignment with the header
18
.
FIG. 6
shows another embodiment of the present invention which is particularly well-suited for situations where it is desirable to install a door frame base, along with the leg members
20
,
52
and the header
18
.
In
FIG. 6
, a door frame base
100
is secured to the door frame system
50
using third and fourth clips
10
. Preferably, the third and fourth clips
10
(at the bottom of
FIG. 6
) are the same as the aforementioned first and second clips
10
(at the top of
FIG. 6
) and the door frame base
100
is secured to the leg members
20
,
52
in substantially the same way as the header
18
. Thus, additional grooves
92
,
102
,
104
,
106
are provided to accommodate the projections
40
of the third and fourth clips
10
. While the door frame base
100
, leg members
20
,
52
, and header
18
have been shown as having relatively planar surfaces all around, it is understood that the invention is not limited to such simplified forms of the base
100
, leg members
20
,
52
, and header
18
. The door frame base
100
, for example, can include a ramp-like extensions (into and out of
FIG. 6
) to provide a gradual transition into the elevated inside surface
108
of the door frame base
100
. Such ramp-like extensions are commonly seen in conventional doors, to avoid tripping on the door frame base.
As shown in
FIG. 7
, the embodiment illustrated in
FIG. 6
can be adapted for use in both right-hand-opening and left-hand-opening configurations by providing inside grooves
90
,
110
in the first leg member
20
. These inside grooves
90
,
110
permit the 180-degree rotation of the leg member
20
described above in connection with FIG.
5
.
The present invention also provides a method of securing the header
18
of a door frame to the first leg member
20
and the second leg member
52
of the door frame. The method comprises the steps of: locating the header between the first and second leg members
20
,
52
so that the first and second leg members
20
,
52
are substantially parallel to one another and so that opposite longitudinal ends
22
,
54
of the header
18
bear against respective surfaces
24
,
56
of each of the first and second leg members
20
,
52
near a first edge
58
,
60
of each surface
24
,
56
; connecting the first leg member
20
to the header
18
using a first clip (e.g., the clip
10
shown in FIG.
1
); and connecting the second leg member
52
to the header
18
using a second clip (e.g., the clip
10
shown in FIG.
1
).
Preferably, the step of connecting the first leg member
20
to the header
19
and the step of connecting the second leg member
52
to the header
18
include the steps of: engaging the first outside groove
32
of the first leg member
20
with the distal end
36
of the first clip
10
; engaging the first outside groove
64
of the second leg member
52
with the distal end
36
of the second clip
10
; engaging the first outside groove
34
of the header
18
with the distal end
38
of the first clip
10
; and engaging the second outside groove
66
of the header
18
with the distal end
38
of the second clip
10
. Preferably, the projections
40
of the first and second clips
10
are received by the grooves
32
,
34
,
64
,
66
during the aforementioned“engaging” steps.
The method also preferably comprises the steps of: locating a door frame base (e.g., door frame base
100
in
FIG. 6
) between the first and second leg members
20
,
52
so that opposite longitudinal ends
112
,
114
of the door frame base
100
bear against the respective surfaces
24
,
56
of the leg members
20
,
52
near a second edge
116
,
118
of each surface
24
,
56
, which second edges
116
,
118
are longitudinally opposite to the first inside edges
58
,
60
; connecting the first leg member
20
to the door frame base
100
using a third clip (e.g., the clip
10
shown in FIG.
1
); and connecting the second leg member
52
to the door frame base
100
using a fourth clip (e.g., the clip
10
shown in FIG.
1
).
The method preferably further comprises the step of converting between left-hand opening and right-hand-opening configurations of the door frame by inverting one of the first and second leg members
20
,
52
and providing a 180 degree rotation of the other of the first and second leg members
20
,
52
about a longitudinal axis thereof.
The foregoing door frame system and method provide a convenient and reliable way of securing individual elements of a door frame to one another before and/or after being transported to an installation site, and before insertion into the opening where the door frame will be mounted.
While the present invention has been described with reference to embodiments having more than one inventive aspect, it is understood that the present invention is not limited to such embodiments. To the contrary, each inventive aspect may be practiced individually or in combination with others, without departing from the spirit and scope of the present invention.
Likewise, although this invention has been described as having a preferred design, it is understood that the invention is not limited to the illustrated and described features. The invention is capable of further modifications, usages, and/or adaptations following the general principles of the invention and therefore includes such departures from the present disclosure as come within known or customary practice in the art to which the invention pertains, and as may be applied to the central features set forth above, and which fall within the scope of the appended claims.
Claims
- 1. A door frame clip for interconnecting first and second door frame members when a longitudinal end of said first door frame member bears against a surface of said second door frame member at a portion of said surface which is adjacent to a longitudinal end of said second door frame member, said door frame clip comprising:an apex; a first arm extending from the apex; and a second arm extending from the apex in a direction which is substantially orthogonal to said first arm, said second arm being significantly longer than said first arm to enable said second arm to reach said first door frame member when said apex engages an outside edge of said longitudinal end of the second door frame member, said first and second arms having distal ends which project toward one another to engage grooves in the first and second door frame members, respectively, said apex having a configuration that is substantially a right angle.
- 2. The door frame clip of claim 1, wherein said second arm is at least three times as long as said first arm.
- 3. The door frame clip of claim 2, wherein said first and second arms have distal ends which project toward one another to engage grooves in said second and first door frame members, respectively.
- 4. The door frame clip of claim 1, wherein said first and second arms are substantially flat.
- 5. A door frame system comprising:a first leg member; a second leg member which is substantially parallel to said first leg member; a header having opposite longitudinal ends which bear against respective surfaces of each of said leg members near a first edge of each of said respective surfaces; a first clip for interconnecting said first leg member and said header, said first clip including an apex, a first arm extending from said apex, and a second arm extending from the apex in a direction which is substantially orthogonal to said first arm, said second arm being significantly longer than said first arm to enable said second arm to reach said header when said apex engages an outside edge of said first leg member; and a second clip for interconnecting said second leg member and said header, said second clip including an apex, a first arm extending from the apex of the second clip, and a second arm extending from the apex of the second clip in a direction which is substantially orthogonal to said first arm of the second clip, said second arm of the second clip being significantly longer than said first arm of the second clip to enable said second arm of the second clip to reach said header when said apex of the second clip engages an outside edge of said second leg member.
- 6. The door frame system of claim 5, further comprising:a door frame base having opposite longitudinal ends which bear against said respective surfaces of each of said leg members near a second edge of each of said respective surfaces, said second edge of each of said respective surfaces being longitudinally opposite to said first edge of each of said respective surfaces; a third clip for interconnecting said first leg member and said door frame base, said third clip including an apex, a first arm extending from said apex of the third clip, and a second arm extending from the apex of the third clip in a direction which is substantially orthogonal to said first arm of the third clip, said second arm of the third clip being significantly longer than said first arm of the third clip to enable said second arm of the third clip to reach said door frame base when said apex of the third clip engages a longitudinally opposite outside edge of said first leg member; and a fourth clip for interconnecting said second leg member and said door frame base, said fourth clip including an apex, a first arm extending from the apex of the fourth clip, and a second arm extending from the apex of the fourth clip in a direction which is substantially orthogonal to said first arm of the fourth clip, said second arm of the fourth clip being significantly longer than said first arm of the fourth clip to enable said second arm of the fourth clip to reach said door frame base when said apex of the fourth clip engages a longitudinally opposite outside edge of said second leg member.
- 7. The door frame system of claim 6, wherein said second arm of each of said first, second, third and fourth clips is at least three times as long as said first arm of each of said first, second, third, and fourth clips.
- 8. The door frame system of claim 6, wherein said first and second arms of at least one of said first, second, third, and fourth clips have distal ends which project toward one another.
- 9. The door frame system of claim 6, wherein said first and second arms of said first clip project toward one another to engage grooves in said first leg member and said header, respectively;wherein said first and second arms of said second clip project toward one another to engage grooves in said second leg member and said header, respectively; wherein said first and second arms of said third clip project toward one another to engage grooves in said first leg member and said door frame base, respectively; and wherein said first and second arms of said fourth clip project toward one another to engage grooves in said second leg member and said door frame base, respectively.
- 10. The door frame system of claim 6, wherein said first leg member has a first outside groove which is offset from said outside edge of the first leg member by a distance corresponding to a distance between the apex of said first clip and a distal end of said first arm of the first clip;wherein said distal end of said first arm of the first clip is adapted to engage said first outside groove of the first leg member; wherein said first leg member has a second outside groove which is offset from said longitudinally opposite outside edge of the first leg member by a distance corresponding to a distance between the apex of said third clip and a distal end of said first arm of the third clip; wherein said distal end of said first arm of the third clip is adapted to engage said second outside groove of the first leg member; wherein said second leg member has a first outside groove which is offset from said outside edge of the second leg member by a distance corresponding to a distance between the apex of said second clip and a distal end of said first arm of the second clip; wherein said distal end of said first arm of the second clip is adapted to engage said first outside groove of the second leg member; wherein said second leg member has a second outside groove which is offset from said longitudinally opposite outside edge of the second leg member by a distance corresponding to a distance between the apex of said fourth clip and a distal end of said first arm of the fourth clip; wherein said distal end of said first arm of the fourth clip is adapted to engage said second outside groove of the second leg member; wherein said header has a first outside groove which is offset from a first of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said first clip to a distal end of said second arm of the first clip, and a thickness of the first leg member; wherein said distal end of said second arm of the first clip is adapted to engage said first outside groove of the header; wherein said header has a second outside groove which is offset from a second of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said second clip to a distal end of said second arm of the second clip, and a thickness of the second leg member; wherein said distal end of said second arm of the second clip is adapted to engage said second outside groove of the header; wherein said door frame base has a first outside groove which is offset from a first of said opposite longitudinal ends of said door frame base by a distance corresponding to the difference between: a distance from the apex of said third clip to a distal end of said second arm of the third clip, and a thickness of the first leg member; wherein said distal end of said second arm of the third clip is adapted to engage said first outside groove of the door frame base; wherein said door frame base has a second outside groove which is offset from a second of said opposite longitudinal ends of said door frame base by a distance corresponding to the difference between: a distance from the apex of said fourth clip to a distal end of said second arm of the fourth clip, and a thickness of the second leg member; and wherein said distal end of said second arm of the fourth clip is adapted to engage said second outside groove of the door frame base.
- 11. The door frame system of claim 10, wherein said distal end of said first arm of the first clip has a projection which is receivable by said first outside groove of the first leg member;wherein said distal end of said first arm of the third clip has a projection which is receivable by said second outside groove of the first leg member; wherein said distal end of said first arm of the second clip has a projection which is receivable by said first outside groove of the second leg member; wherein said distal end of said first arm of the fourth clip has a projection which is receivable by said second outside groove of the second leg member; wherein said distal end of said second arm of the first clip has a projection which is receivable by said first outside groove of the header; wherein said distal end of said second arm of the second clip has a projection which is receivable by said second outside groove of the header; wherein said distal end of said second arm of the third clip has a projection which is receivable by said first outside groove of the door frame base; and wherein said distal end of said second arm of the fourth clip has a projection which is receivable by said second outside groove of the door frame base.
- 12. The door frame system of claim 5, wherein said second arm of each of said first and second clips is at least three times as long as said first arm of each of said first and second clips.
- 13. The door frame system of claim 5, wherein said first and second arms of at least one of said first and second clips have distal ends which project toward one another.
- 14. The door frame system of claim 5, wherein said first and second arms of said first clip project toward one another to engage grooves in said first leg member and said header, respectively; andwherein said first and second arms of said second clip project toward one another to engage grooves in said second leg member and said header, respectively.
- 15. The door frame system of claim 5, wherein said first leg member has a first outside groove which is offset from said outside edge of the first leg member by a distance corresponding to a distance between the apex of said first clip and a distal end of said first arm of the first clip;wherein said distal end of said first arm of the first clip is adapted to engage said first outside groove of the first leg member; wherein said second leg member has a first outside groove which is offset from said outside edge of the second leg member by a distance corresponding to a distance between the apex of said second clip and a distal end of said first arm of the second clip; wherein said distal end of said first arm of the second clip is adapted to engage said first outside groove of the second leg member; wherein said header has a first outside groove which is offset from a first of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said first clip to a distal end of said second arm of the first clip, and a thickness of the first leg member; wherein said distal end of said second arm of the first clip is adapted to engage said first outside groove of the header; wherein said header has a second outside groove which is offset from a second of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said second clip to a distal end of said second arm of the second clip, and a thickness of the second leg member; wherein said distal end of said second arm of the second clip is adapted to engage said second outside groove of the header.
- 16. The door frame system of claim 15, wherein said distal end of said first arm of the first clip has a projection which is receivable by said first outside groove of the first leg member;wherein said distal end of said first arm of the second clip has a projection which is receivable by said first outside groove of the second leg member; wherein said distal end of said second arm of the first clip has a projection which is receivable by said first outside groove of the header; and wherein said distal end of said second arm of the second clip has a projection which is receivable by said second outside groove of the header.
- 17. The door frame system of claim 16, wherein said first leg member is adapted to carry a door striker and said second leg member is adapted to carry door hinges;wherein said first leg member includes a first inside groove which is offset from said first edge of the respective surface of the first leg member by said distance corresponding to the distance between the apex of said first clip and said distal end of said first arm of the first clip, so that said first leg member can be rotated 180 degrees about a longitudinal axis thereof to effect a conversion between right-hand and left-hand door opening configurations, said projection of the distal end of said first arm of the first clip being receivable by said first inside groove of the first leg member when rotation of said first leg member about its longitudinal axis causes said first inside groove of said first leg member to swap positions with said first outside groove of said first leg member; and wherein said second leg member includes a second outside groove which is offset from a longitudinally opposite outside edge of the second leg member by said distance corresponding to the distance between the apex of said second clip and said distal end of said first arm of the second clip, so that said second leg member can be inverted to effect a conversion between said right-hand and left-hand door opening configurations, said projection of the distal end of said first arm of the second clip being receivable by said second outside groove of the second leg member when inversion of said second leg member causes said second outside groove of said second leg member to swap positions with said first outside groove of said second leg member.
- 18. The door frame system of claim 16, wherein said first outside groove of the header is offset from said first of said opposite longitudinal ends of said header by a distance which is substantially equal to the thickness of the first leg member, whereby said distance from the apex of said first clip to a distal end of said second arm of the first clip is substantially equal to twice the thickness of said first leg member; andwherein said second outside groove of the header is offset from said second of said opposite longitudinal ends of said header by a distance which is substantially equal to the thickness of the second leg member, whereby said distance from the apex of said second clip to a distal end of said second arm of the second clip is substantially equal to twice the thickness of said second leg member.
- 19. The door frame system of claim 18, wherein said first outside groove of said first leg member is offset from said first outside edge of said first leg member by a distance which is substantially equal to half of said thickness of the first leg member; andwherein said first outside groove of said second leg member is offset from said first outside edge of said second leg member by a distance which is substantially equal to half of said thickness of the second leg member.
- 20. The door frame system of claim 19, wherein said first leg member, said second leg member, and said header are of substantially equal thickness.
- 21. The door frame system of claim 15, wherein said first leg member is adapted to carry a door striker and said second leg member is adapted to carry door hinges;wherein said first leg member includes a first inside groove which is offset from said first edge of the respective surface of the first leg member by said distance corresponding to the distance between the apex of said first clip and said distal end of said first arm of the first clip, so that said first leg member can be rotated 180 degrees about a longitudinal axis thereof to effect a conversion between right-hand and left-hand door opening configurations, said distal end of said first arm of the first clip being adapted to engage said first inside groove of the first leg member when rotation of said first leg member about its longitudinal axis causes said first inside groove of said first leg member to swap positions with said first outside groove of said first leg member; and wherein said second leg member includes a second outside groove which is offset from a longitudinally opposite outside edge of the second leg member by said distance corresponding to the distance between the apex of said second clip and said distal end of said first arm of the second clip, so that said second leg member can be inverted to effect a conversion between said right-hand and left-hand door opening configurations, said distal end of said first arm of the second clip being adapted to engage said second outside groove of the second leg member when inversion of said second leg member causes said second outside groove of said second leg member to swap positions with said first outside groove of said second leg member.
- 22. The door frame system of claim 15, wherein said first outside groove of the header is offset from said first of said opposite longitudinal ends of said header by a distance which is substantially equal to the thickness of the first leg member, whereby said distance from the apex of said first clip to a distal end of said second arm of the first clip is substantially equal to twice the thickness of said first leg member; andwherein said second outside groove of the header is offset from said second of said opposite longitudinal ends of said header by a distance which is substantially equal to the thickness of the second leg member, whereby said distance from the apex of said second clip to a distal end of said second arm of the second clip is substantially equal to twice the thickness of said second leg member.
- 23. The door frame system of claim 22, wherein said first outside groove of said first leg member is offset from said first outside edge of said first leg member by a distance which is substantially equal to half of said thickness of the first leg member; andwherein said first outside groove of said second leg member is offset from said first outside edge of said second leg member by a distance which is substantially equal to half of said thickness of the second leg member.
- 24. The door frame system of claim 23, wherein said first leg member, said second leg member, and said header are of substantially equal thickness.
- 25. The door frame system of claim 5, wherein said first and second arms are substantially flat.
- 26. A method of securing a header of a door frame to a first leg member and a second leg member of the door frame, said method comprising the steps of:locating said header between said first and second leg members so that said first and second leg members are substantially parallel to one another and so that opposite longitudinal ends of said header bear against respective surfaces of each of said first and second leg members near a first edge of each of said respective surfaces; connecting said first leg member to said header using a first clip, said first clip including an apex, a first arm extending from said apex, and a second arm extending from the apex in a direction which is substantially orthogonal to said first arm, said second arm being significantly longer than said first arm to enable said second arm to reach said header when said apex engages an outside edge of said first leg member; and connecting said second leg member to said header using a second clip, said second clip including an apex, a first arm extending from the apex of the second clip, and a second arm extending from the apex of the second clip in a direction which is substantially orthogonal to said first arm of the second clip, said second arm of the second clip being significantly longer than said first arm of the second clip to enable said second arm of the second clip to reach said header when said apex of the second clip engages an outside edge of said second leg member.
- 27. The method of claim 26, wherein said first leg member has a first outside groove which is offset from said outside edge of the first leg member by a distance corresponding to a distance between the apex of said first clip and a distal end of said first arm of the first clip;wherein said second leg member has a first outside groove which is offset from said outside edge of the second leg member by a distance corresponding to a distance between the apex of said second clip and a distal end of said first arm of the second clip; wherein said header has a first outside groove which is offset from a first of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said first clip to a distal end of said second arm of the first clip, and a thickness of the first leg member; wherein said header has a second outside groove which is offset from a second of said opposite longitudinal ends of said header by a distance corresponding to the difference between: a distance from the apex of said second clip to a distal end of said second arm of the second clip, and a thickness of the second leg member; and wherein said step of connecting said first leg member to said header and said step of connecting said second leg member to said header include the steps of: engaging said first outside groove of the first leg member with said distal end of said first arm of the first clip; engaging said first outside groove of the second leg member with said distal end of said first arm of the second clip; engaging said first outside groove of the header with said distal end of said second arm of the first clip; and engaging said second outside groove of the header with said distal end of said second arm of the second clip.
- 28. The method of claim 27, wherein said distal end of said first arm of the first clip has a projection which is received by said first outside groove of the first leg member during said step of engaging said first outside groove of the first leg member with said distal end of said first arm of the first clip;wherein said distal end of said first arm of the second clip has a projection which is received by said first outside groove of the second leg member during said step of engaging said first outside groove of the second leg member with said distal end of said first arm; wherein said distal end of said second arm of the first clip has a projection which is received by said first outside groove of the header during said step of engaging said first outside groove of the header with said distal end of said second arm of the first clip; and wherein said distal end of said second arm of the second clip has a projection which is received by said second outside groove of the header during said step of engaging said second outside groove of the header with said distal end of said second arm.
- 29. The method of claim 26, further comprising the steps of:locating a door frame base between said first and second leg members so that opposite longitudinal ends of said door frame base bear against said respective surfaces of each of said leg members near a second edge of each of said respective surfaces, said second edge of each of said respective surfaces being longitudinally opposite to said first edge of each of said respective surfaces; connecting said first leg member to said door frame base using a third clip, said third clip including an apex, a first arm extending from said apex of the third clip, and a second arm extending from the apex of the third clip in a direction which is substantially orthogonal to said first arm of the third clip, said second arm of the third clip being significantly longer than said first arm of the third clip to enable said second arm of the third clip to reach said door frame base when said apex of the third clip engages a longitudinally opposite outside edge of said first leg member; and connecting said second leg member to said door frame base using a fourth clip, said fourth clip including an apex, a first arm extending from the apex of the fourth clip, and a second arm extending from the apex of the fourth clip in a direction which is substantially orthogonal to said first arm of the fourth clip, said second arm of the fourth clip being significantly longer than said first arm of the fourth clip to enable said second arm of the fourth clip to reach said door frame base when said apex of the fourth clip engages a longitudinally opposite outside edge of said second leg member.
- 30. The method of claim 26, further comprising the step of converting between lefthand-opening and right-hand-opening configurations of the door frame by inverting one of said first and second leg members and providing a 180 degree rotation of the other of said first and second leg members about a longitudinal axis thereof.
US Referenced Citations (11)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2400736 |
Jul 1975 |
DE |