The present invention relates to a heat exchanger having an assembly of a detachable tube and a fin, which is found in engine cooling systems for construction machinery, and relates to a clip for holding a tube element constituted of the assembly of the tube and fin.
There is an article in which, for tube elements constituted of an assembly of a flat tube and a corrugated fin, every single element thereof is freely detachable from a header for repair or replacement.
Further, there is described in Patent Literature 1 below that clips are mounted on plural tube elements and these clips are coupled each other to hold the tube element.
Further,
The clip 13 is constituted of a resin molded body and has a channel-shaped first fitting part 13a on one side thereof, and a second fitting part 13b matching with it is formed on the other side, as shown in
This clip 13 holds the tube element 4 constituted of a combination of a flat tube 2 and a corrugated fin 3 in a manner as shown in
In an instance of this clip 13, as shown in
PTL 1: U.S. Pat. No. 6,357,513
In the conventional type clip 13, the tube element 4 is housed in the front surface holding part 13e with a U-shaped cross-section in
Furthermore, there has been a disadvantage that, when the tongue piece part 13c provided in the U-shape is inserted between bent parts 3a of the corrugated fin 3, this work cannot be performed smoothly.
Moreover, there has been a disadvantage that, when many clips 13 are coupled in the Y direction in
Thus, the present invention is directed to eliminate these disadvantages.
The present invention according to a first aspect thereof is a clip for tube element, including:
a flat tube 2 having a pair of even surfaces 1 facing each other;
a corrugated fin 3 formed in a waveform;
a plurality of tube elements 4 in which a bent part 3a on one side of the wave of the corrugated fin 3 is joined with the even surface 1 orthogonally to an axis line Z of the flat tube 2 wherein;
the clip for coupling these tube elements 4 each other includes;
in an instance of defining a ridgeline direction of the bent part 3a which is orthogonal to the axis line Z as Y, while defining a direction orthogonal to the Y and Z as X;
a first fitting part 5 in which a groove bottom is formed in a dovetail groove shape in the Z direction on one side surface in the X direction, and a convex second fitting part 6 that is formed on the other side surface and has a horizontal section fittable to the first fitting part 5;
a back surface holding part 7 in which one side in the Y direction is opened, the part 7 holding one end part orthogonal to a ridgeline direction of the bent part 3a of the corrugated fin 3 at an end edge of an inner wall surface thereof to have a hook-shaped horizontal section;
a front surface holding part 8 with a U-shaped horizontal section that holds the other end part of the corrugated fin 3, on an unopened side; and
a tongue piece 9 that is formed between the back surface holding part 7 and the front surface holding part 8 and is inserted between neighboring waves of the corrugated fin 3.
The present invention according to a second aspect is the clip for tube element according to the first aspect, wherein;
the clip for tube element is provided with a third fitting part 10 with a groove bottom formed in a dovetail groove shape in the Z direction on a side surface of an outside in the Y direction of the front surface holding part 8, and a fourth fitting part 11 that is provided in a protruding state on a side surface of an outside in the Y direction of the back surface holding part 7 and is fittable to the third fitting part 10.
The present invention according to a third aspect is the clip for tube element according to the first or second aspect, wherein;
width in the X direction of the tongue piece 9 gradually enlarges from the back surface holding part 7 toward the front surface holding part 8.
The present invention according to a fourth aspect is the clip for tube element according to the first or second aspect, wherein;
the maximum value of width in the X direction of the tongue piece 9 ranges from 30 to 70% of height of the corrugated fin 3.
The present invention according to the fifth aspect is the clip for tube element according to any of the second to fourth aspects, wherein;
the third fitting part 10 is constituted of a first protruding part 10a that lies on a second fitting part 6 side of an outside of the front surface holding part 8 and protrudes in the Y direction, and a second protruding part 10b that lies on a first fitting part 5 side of an outside of the front surface holding part 8 and protrudes in the Y direction; and,
in a state in which the fourth fitting part 11 of a neighboring clip has been fitted in the Y direction to the third fitting part 10, an end surface of the first protruding part 10a or an end surface of the second protruding part 10b supports one end part in a longitudinal direction of a horizontal section of the flat tube 2 of the tube element 4 held with the clip neighboring in the Y direction.
In the first aspect of the invention, the first fitting part 5 in a dovetail groove shape in the Z direction is formed on one side surface in the X direction of the clip 12, with the convex second fitting part 6 fittable to it is possessed on the other side surface. Hereby, clips 12 can be coupled each other in the X direction. In addition, since the first fitting part 5 is formed in a dovetail groove shape, neighboring clips 12 have no risk of separation from each other in the X direction.
Moreover, the back surface holding part 7 that holds one end part of the corrugated fin 3 to have a hook-shaped horizontal section is possessed on a side surface in the Y direction, and the front surface holding part 8 that holds the other end part of the corrugated fin 3 and has a U-shaped horizontal section is possessed on the other side surface. Hereby, the tube element 4 can be embraced in an inner part of the clip 12. In addition, since the back surface holding part 7 is formed in a hook shape, the tube element 4 can be prevented from fall-off in the Y direction.
Furthermore, the tongue piece 9 to be inserted between waves of the corrugated fin 3 is possessed between the back surface holding part 7 and the front surface holding part 8. Hereby, the tube element 4 held with the clip 12 is prevented from fall-off in the Z direction.
The second aspect of the invention includes the third fitting part 10 whose groove bottom is formed in a dovetail groove shape in the Z direction on a side surface of an outside in the Y direction of the front surface holding part 8, and the fourth fitting part 11, which is provided in a protruding state and is fittable to the third fitting part 10, on a side surface of an outside in the Y direction of the back surface holding part 7.
Hereby, clips 12 can be coupled with each other in the Y direction. In addition, since the third fitting part 10 is formed in a dovetail groove shape, prevention of fall-off is made possible in the Y direction.
In the third aspect of the invention, the width of the tongue piece 9 is formed to gradually enlarge from the back surface holding part 7 toward the front surface holding part 8.
Hereby, the tongue piece 9 can be smoothly inserted between waves of the corrugated fin 3.
In the fourth aspect of the invention, the maximum value of the width of the tongue piece 9 ranges from 30 to 70% of the height W of the corrugated fin 3.
Hereby, the clip 12 is prevented from fall-off from the corrugated fin 3 in the Z direction, and, in addition, restraint on the corrugated fin 3 and the flat tube 2 in the Z direction due to the clip 12 is released to suppress generation of thermal stress due to the restraint.
In the fifth aspect of the invention, in a state in which the fourth fitting part 11 of a neighboring clip has been fitted in the Y direction to the third fitting part 10, an end surface of the first protruding part 10a or an end surface of the second protruding part 10b forming the third fitting part 10 supports one end part in the longitudinal direction of the horizontal section of the flat tube 2 of the tube element 4 held with the clip neighboring in the Y direction.
Due to this constitution, support in the Y direction on the tube element 4 lying at the end part in the X direction of a coupled tube element group is more secured.
Next, embodiments of the present invention will be explained based on the drawings.
This clip 12 is constituted of a resin member as an example, and is constituted of one in which the wall surface thereof can deform elastically in part. This clip 12 embraces an outer circumference of the tube element 4 constituted of a joined body of the flat tube 2 and the corrugated fin 3, as shown in
The tube element 4 in which the clip 12 of the present invention is used is constituted of a pair of even surfaces 1, the flat tube 2 formed of side surfaces tubularly linking these even surfaces 1, and the corrugated fin 3 formed in a wavy pattern. Specifically, as shown in
Here, a direction that is orthogonal to the Z direction, and along which the ridgeline of the bent part 3a of the corrugated fin 3 runs, is defined as the Y direction. Moreover, a direction orthogonal to these Z direction and Y direction is defined as the X direction.
Meanwhile, both end parts in the Z direction of the flat tube 1 constituting the tube element 4 can be formed in a cylindrical shape.
Relative to the tube element 4, the clip 12 has a pair of side surfaces facing each other in the X direction, and the first fitting part 5 is formed on an outside of one side surface, and the convex second fitting part 6 fittable to the first fitting part 5 is formed on an outside of the other side surface. In the first fitting part 5, the horizontal section thereof (surface that is perpendicular to the Z direction) is formed in a dovetail groove shape, and as shown in
Next, one side in the Y direction of the clip 12 is opened.
At a tip inside the side surface on which the second fitting part 6 is formed, the back surface holding part 7 with a hook-shaped horizontal section is formed. In addition, at a tip edge inside the side surface on which the first fitting part 5 is formed, too, the back surface holding part 7 with a hook-shaped horizontal section is formed. Moreover, the other side in the Y direction is closed with a wall surface, and the front surface holding part 8 with a horizontal section formed in a U-shape is possessed with a pair of side surfaces that are linked integrally to the wall surface and face each other in the X direction.
Inside the side surface on which the second fitting part 6 is formed, the tongue piece 9 is formed between the back surface holding part 7 and the front surface holding part 8. This tongue piece 9 is inserted into the bent part 3a side of the corrugated fin 3 not linked to the even surface 1.
As shown in
The tongue piece 9 may have been formed inside a side surface on which the first fitting part 5 has been formed.
As shown in
In the clip 12 of the present invention, the tube element 4 is inserted from the back surface holding part 7 side of the clip 12, as shown in
At this time, the tongue piece 9 is inserted into the gap between bent parts 3a of the corrugated fin 3 on one side. At this insertion, the tongue piece 9 is smoothly inserted between bent parts 3a because the width on the back surface holding part 7 side is narrowed in this example.
Due to this tongue piece 9, the clip 12 is prevented from fall-off in the Z direction from the corrugated fin 3.
Going back to the beginning,
Meanwhile, when the fourth fitting part 11 is fitted to the third fitting part 10, the groove in the third fitting part 10 of the partner clip 12 deforms elastically and broadens outwardly.
The third fitting part 10 is formed between the first protruding part 10a, which lies on the second fitting part 6 side outside the front surface holding part 8 and protrudes in the Y direction, and the second protruding part 10b, which lies on the first fitting part 5 side outside the front surface holding part 8 and protrudes in the Y direction.
As shown in
The length in the longitudinal direction of the flat tube 2 of the tube element 4 is set preferably to be the same as length from one end to the other end in the Y direction of the corrugated fin 3.
An aggregate in which many clips 12 and the tube element 4 are combined is sandwiched with a pair of support brackets 14 arranged on both sides in the Y direction via a support rubber 15, as shown in
Both of upper and lower ends of the flat tube 2 of each tube element 4 have been made to be a cylindrical part 2a formed in a cylindrical shape, as shown in
On the lower side cylindrical part 2a of the flat tube 2, an annular protruding part 2b for preventing fall-off can be provided on the outer circumference thereof, as shown in
In this construction, since the support rubber 15 has been fixed to the support bracket 14, a large load is applied to the lower side mount cushion 17b whose displacement is restricted with the annular protruding part 2b, if displacement in the Z-axis direction of the flat tube 2 is restrained too much with the tongue piece 9 of the clip 12.
As the result, cracks might be generated in the lower side mount cushion 17b to cause liquid leak.
As a means for solving the problem, a second Example will be explained based on
The present inventors have found it possible to release restraint in the Z direction of the flat tube 2, by cutting off a width from the width in the first Example drawn with a dot dash line to a width 9a drawn with a solid line as shown in
The ordinate is set as the cushion loaded load ratio (%) of the lower side mount cushion 17b, and the abscissa is set as the shaving amount (%) of the width 9a of the tongue piece 9. The cushion loaded load ratio in the lower side mount cushion 17b of the tongue piece 9 in the first Example (in the state in which the tongue piece 9 has not been shaved) is defined as 100%, and the shaving amount S of the tongue piece 9 in the first Example (in the state in which the tongue piece 9 has not been shaved) is defined as 0.0%. Then, the correlation between both is plotted.
As
The height W of the corrugated fin 3 corresponds to twice the amplitude of waves of the corrugated fin 3.
The clip of the present invention can be utilized as one holding a tube element of heat exchangers.
Number | Date | Country | Kind |
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2020-110962 | Jun 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/024887 | 6/23/2021 | WO |