Clip-on corner alignment device

Information

  • Patent Grant
  • 6826838
  • Patent Number
    6,826,838
  • Date Filed
    Wednesday, December 19, 2001
    23 years ago
  • Date Issued
    Tuesday, December 7, 2004
    20 years ago
Abstract
The present invention provides for an alignment device for aligning a punch tool to punch a design into a sheet media comprised of a clip, where the clip is comprised of first and second resilient arms meeting at a connection point. A first guide edge is disposed angularly from the first resilient arm, such that when the punch tool is secured in the clip between the first and second resilient arms and the sheet media is placed along the first guide edge, the punch tool is positioned to punch a design into the sheet media. Additionally, a second guide edge may be disposed angularly from the second resilient arm, such that when the punch tool is secured in the clip between the first and second resilient arms and the sheet media is placed along the first and second guide edges, the punch tool is positioned to punch a design into the sheet media.
Description




FIELD OF THE INVENTION




This invention relates to an alignment device. More specifically, this invention relates to a corner alignment device for use with punching a sheet media with a punch tool.




BACKGROUND OF THE INVENTION




This invention relates to the use of manually operated punch tools such as those commonly referred to as “craft punches,” “corner punches” or “corner rounders” to produce decorative or functional holes or edge shapes in the corners or edges of sheet media such as paper or card stock. These punches typically comprise a metal die with a spring loaded metal punch and housing, typically fabricated with plastic, and may include internal guides for the corners of the media being punched.




In the prior art, it is necessary when punching corners to align the corners of the media being punched with the small guides internally disposed within the punch assembly, if so equipped. The guiding edges of the internal guides are not easily visible to the user during use, and it is difficult and time consuming to align the media accurately to the internal guides. Even when the sheet media is carefully aligned, misjudging the material position or movement while punching often occurs resulting in poorly aligned holes or edge shapes. Some punches do not include guides, and they are even more difficult to align accurately. Alternatively, some punch tools maintain external guide edges, however these are fixed in place as part of the punch housing which precludes using the punch without the guides if desired for certain functions.




In addition to the difficulty in using these guide edges, they are either difficult to remove, may break during removal, or are not removable at all. It is sometimes desirable to use the punch tools along the straight edges of the sheet media, however, fixed corner aligning guide edges make it difficult or impossible to properly align the sheet media, resulting in inaccurate punching.




As such, it is the aim of the present invention to overcome these difficulties and provide a means for accurately aligning the media to be punched within the punching slot of the punch tool so as to produce accurately aligned corner or edge punches while providing an alignment guide means that is easily removed and reinstalled.




SUMMARY OF THE INVENTION




The present invention provides for an alignment device for aligning a punch tool to punch a design into a sheet media comprised of a clip, where the clip is comprised of first and second resilient arms meeting at a connection point. A first guide edge is disposed angularly from the first resilient arm and a second guide edge is disposed angularly from the second resilient arm such that when the punch tool is secured in the clip between the first and second resilient arms and the sheet media is placed along the first and second guide edges, the punch tool is positioned to punch a design into the corner of the sheet media.




Alternately, the guide edges may be positioned such as to align the punch to the edge of the sheet media and one or more guide or alignment means may be provided to align the punch relative to a feature on the sheet media such as an indicium, a punched hole, a scored or folded line, or an edge.




Because punch tools are manufactured in many different configurations, the exact form of the invention and how it is affixed to the punch tool may vary to fit the physical characteristics of a particular punch tool design.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates a top view of an alignment device, in accordance with one embodiment of the present invention;





FIGS. 2A and 2B

illustrate a top view of an alignment device in and open and closed position, in accordance with one embodiment of the present invention;





FIG. 3

illustrates a cross-sectional side elevation of an alignment device and punch tool, in accordance with one embodiment of the present invention;





FIG. 4

illustrates a top view of an alignment device, a punch tool and a sheet media, in accordance with one embodiment of the present invention;





FIG. 5

illustrates a top view of an alignment device, in accordance with another embodiment of the present invention;





FIGS. 6



a


and


6




b


illustrate a front view of the embodiment invention shown in

FIG. 5

showing it in use aligning to the edge and surface of the sheet material in accordance with one embodiment of the present invention; and





FIG. 7

illustrates a top view of an alignment device, in accordance with another embodiment of the present invention.











DETAILED DESCRIPTION




In one embodiment of the present invention, as illustrated in

FIG. 1

, an alignment device


10


is configured to provide a means for accurately aligning a sheet media


14


within a punch tool


12


so as to facilitate the use of punch tool


12


in punching a design


16


into sheet media


14


.




To this end, as illustrated in

FIG. 1

, alignment device


10


is comprised of a clip


18


having first and second resilient arms


20


and


21


which meet at a connection point


19


. Clip


18


is preferably constructed of resilient plastic or polymer, however any construction material can be used provided first and second arms


20


and


21


are resilient with sufficient stiffness to maintain proper alignment and adequate inward tension to firmly secure the alignment device


10


to the punch tool


12


. When set alone, as illustrated in

FIG. 2A

, first and second arms


20


and


21


of clip


18


are formed inward towards one another, such that when arms


20


and


21


are expanded, as illustrated in

FIG. 2B

, punch tool


14


is placed between the arms of clip


18


, as described below. The resilient arms


20


and


21


will then press against punch tool


12


and hold alignment device


10


in place.




In one embodiment of the present invention, as illustrated in

FIG. 1

, clip


18


maintains first and second punch tool projections


30


and


31


. Punch tool projections


30


and


31


are disposed on first and second resilient arms


20


and


21


such that they face inwardly towards each other. Projections


30


and


31


preferably extend continuously from the first and second guide edges


22


and


23


to the first and second end portions


24


and


25


however, any length useful in attaching device


10


to punch tool


12


is within the contemplation of the present invention. First and second punch tool projections


30


and


31


maintain first and second end portions


24


and


25


disposed at the end of projections


30


and


31


nearer to connection point


19


of clip


18


.




In one embodiment of the present invention, as illustrated in

FIG. 3

, punch tool


12


maintains a punch tool body


40


and a sheet media slot


41


for receiving sheet media


14


. Preferably, as illustrated in

FIG. 4

, punch tool


12


maintains a design indicia


50


that corresponds to the shape of design


16


which tool


12


punches in sheet media


14


.




First and second punch tool projections


30


and


31


are configured to fit into sheet media slot


41


as described in more detail below. When clip


18


is placed around punch tool


12


, resilient arms


20


and


21


force first and second punch tool projections


30


and


31


into sheet media slot


41


, further holding clip


18


into place. First and second endpoints


24


and


25


fit against the closed end of sheet media slot


41


, further securing clip


18


to punch tool


12


.




In one embodiment of the present invention as illustrated in

FIGS. 1 and 3

a punch tool support


29


is disposed on clip


18


at connection point


19


facing inwardly towards first and second resilient arms


20


and


21


. Punch tool support


29


supports the base of punch tool


12


so as to provide additional stability to the connection between punch tool


12


and clip


18


.




In one embodiment of the present invention, as illustrated in

FIG. 1

, first and second guide edges


22


and


23


are disposed on the end of first and second resilient arms


20


and


21


respectively. First and second guide edges


22


and


23


are perpendicular to the plane of sheet media slot


41


of punch tool


12


so as to provide edges to align sheet media


14


with respect to punch tool


12


so that the punch will occur in a uniform manner and at a set distance from sheet media


14


corner edges.




In one embodiment of the present invention as illustrated in

FIGS. 1 and 4

, first and second guide edges


22


and


23


are disposed at a 90 degree angle with respect to one another such that when attached to punch tool


12


, the axes of the of first and second guide edges


22


and


23


when extrapolated inwardly to meet at a right angle within sheet media slot


41


. In this configuration guide edges


22


and


23


are configured to be used with standard sheet media which is square or rectangular.




It should be noted that guide edges


22


and


23


are not limited to this angle. For example, first and second guide edges


22


and


23


could be formed at an angle other than 90 degrees so as to accommodate special sheet media


14


with other shapes In addition, as illustrated in

FIG. 5

, guide edges


22


and


23


may be disposed at 180 degree angle such that clip


18


and punch tool


12


can be used on the side edges of sheet media


14


.




In one embodiment of the present invention, as illustrated in

FIG. 1

, first and second guide surfaces


26


and


27


are disposed on the end of first and second resilient arms


20


and


21


and extend perpendicularly away from the base of first and second guide edges


22


and


23


. First and second guide surfaces


26


and


27


are configured to provide a stable platform for sheet media


14


to be set on when it is inserted into sheet media slot


41


of punch tool


12


. Preferably, first and second guide surfaces


26


and


27


are co-planar with the base of punch tool


12


inside sheet media guide slot


41


so as further assure that the punch is properly aligned on sheet media


14


and to aid in inserting sheet media


14


into the sheet media slot


41


.




In one embodiment of the present invention, as illustrated in

FIG. 1

, each of first and second guide surfaces


26


and


27


maintain first and second depressed ridges


32


and


33


respectively. First and second depressed ridges


32


and


33


are configured to conform to the base of punch tool


12


. In order to operate properly, guide surfaces


26


and


27


should be relatively co-planar with the base of punch tool


12


inside sheet media


14


, however, certain punch tools


12


have irregular bases which would extend into the functional space of sheet media guide surfaces


26


and


27


. As such, depressed ridges


32


and


33


are configured to conform to punch tool


12


so as to aid in securing alignment device


10


to the punch tool


12


and to accommodate the base of punch tool


12


to prevent interference with the operation and the co-planar disposition of guide surfaces


26


and


27


. It should be noted that the shape of depressed ridges


32


and


33


may vary from punch tool


12


to punch tool


12


depending on the shape of the base for that particular tool. This is one example of the variations of the present invention that are possible to enable it to be used with a wide variety of punch tool


12


configurations.




In one embodiment of the present invention, as illustrated in

FIG. 5

, a positioning guide


28


is disposed at the end of an extension arm


34


. Positioning guide


28


extends beyond the end of guide edge


22


of resilient arm


20


such that when clip


18


is attached to punch tool


12


and sheet media


14


is placed against guide edges


22


and


23


, positioning guide


28


extends outwardly across the surface of sheet media


14


. This provides an additional means to align punch tool


12


with respect to sheet media


14


by providing a guide with which to align clip


18


and punch tool


12


with features on sheet media


14


such as an indicium, a punched hole, a scored or folded line, or an edge. For example, sheet media


14


may include some indicia disposed away from the edges which are used to set the alignment of a punched design


16


, such that positioning guide


28


can be used to extend onto the surface of sheet media


14


so as to align with the indicia and position punch tool


12


.




In one embodiment of the present invention extension arm


34


and positioning guide


28


are configured such that the guide edge can be used to align to the edge of the sheet media as shown in

FIG. 6



a


or by positioning the sheet media underneath the additional arm


34


and positioning guide


28


can be used to align to a feature within the surface of the sheet media as shown in

FIG. 6



b.






In one embodiment of the present invention, as illustrated in

FIG. 4

, the present invention is configured to provide a means for uniformly aligning a sheet media


14


in a punch tool


12


. When attaching clip


18


to punch tool


12


, first and second resilient arms


20


and


21


are separated slightly and punch tool


12


is placed in between them. Because of the resilient nature of arms


20


and


21


, when punch tool


12


is placed between first and second resilient arms


20


and


21


press against the outside body


40


of punch tool


12


holding clip


18


in place.




First and second punch tool projections


30


and


31


are fitted into sheet media receiving slot


41


with the end portions


24


and


25


fit against the closed end of sheet media slot


41


, securing clip


18


to punch tool


12


. Punch tool support


29


is configured to fit beneath the base of punch tool


12


to add additional stability to the connection between punch tool


12


and clip


18


.




After clip


18


is securely attached to punch tool


12


, a sheet media


14


is placed against first and second guide edges


22


and


23


, supported by sheet media guide surfaces


26


and


27


. As illustrated in

FIG. 4

, sheet media


14


is placed in punch tool


12


such that the corner to be punched is fitted within sheet media slot


41


. In this position sheet media


14


is properly positioned within punch tool


12


such then when the punch is made, design


16


will be placed on sheet media


14


in the proper position and distance from the corner. As illustrated in

FIG. 4

design


16


will match design indicia


50


from punch tool


12


.




In another embodiment of the present invention, as illustrated in

FIG. 7

, the configuration of alignment device


10


is modified to work with another popular punch tool


12


design. The present invention can work with many forms of punch tool designs.




While only certain features of the invention have been illustrated and described herein, many modifications, substitutions, changes or equivalents will now occur to those skilled in the art. It is therefore, to be understood that this application is intended to cover all such modifications and changes that fall within the true spirit of the invention.



Claims
  • 1. An alignment device for aligning a punch tool having internal guides to punch a design into a specific location on a sheet media, said alignment device comprising:a clip, said clip comprised of first and second resilient arms meeting at a connection point; and a first guide edge disposed angularly from said first resilient arm, corresponding to the internal guides of the punch tool, such that when said punch tool is secured in said clip between said first and second resilient arms and said sheet media is placed along said first guide edge, said punch tool is positioned to punch a design into the specific location on said sheet media.
  • 2. The alignment device as claimed in claim 1, further comprising a second guide edge disposed angularly from said second resilient arm, such that when said punch tool is secured in said clip between said first and second resilient arms and said sheet media is placed along said first and second guide edges, said punch tool is positioned to punch a design into said sheet media.
  • 3. The alignment device as claimed in claim 2, wherein said first and second guide edges define first and second axes extending parallel to first and second guide edges, said first and second axes meet at a 90 degree angle.
  • 4. The alignment device as claimed in claim 1, wherein said punch tool maintains a sheet media slot, said alignment device further comprises a first punch tool projection disposed on said first resilient arm such that when said punch tool is fit into said clip between said first and second resilient arms, said first punch tool projection fits into said punch tool media slot.
  • 5. The alignment device as claimed in claim 4, where is said punch tool maintains a sheet media slot, said alignment device further comprises first and second punch tool projections disposed on said first and second resilient arms such that when said punch tool is fit into said clip between said first and second resilient arms, said first and second punch tool projections fits into said punch tool media slot.
  • 6. The alignment device as claimed in claim 1, further comprises a first guide surfaces disposed at the end of said first resilient arm, configure to support said sheet media when placed into said punch tool.
  • 7. The alignment device as claimed in claim 6, further comprises a first and second guide surfaces disposed at the end of said first and second resilient arms, configure to support said sheet media when placed into said punch tool.
  • 8. The alignment device as claimed in claim 1, wherein said clip further comprises a punch tool tab that extends from said clip so as to provide additional stability when said punch tool is fitted into said clip.
  • 9. The alignment device as claimed in claim 1, wherein said clip and said first and second resilient arms is U-shaped.
  • 10. The alignment device as claimed in claim 1, wherein said clip and said first and second resilient arms are constructed of resilient plastic.
  • 11. The alignment device as claimed in claim 1, wherein said clip and said first and second resilient arms are constructed of a polymer.
  • 12. An alignment device for aligning a punch tool to punch a design into a sheet media, said alignment device comprising:a clip, said clip comprised of first and second resilient arms meeting at a connection point; a first guide edge disposed angularly from said first resilient arm, such that when said punch tool is secured in said clip between said first and second resilient arms and said sheet media is placed along said first guide edge, said punch tool is positioned to punch a design into said sheet media, a second guide edge positioning guide for aligning the punch tool relative to a feature on the sheet media, said second guide edge position guide, disposed at the end of said first resilient arm, is configured such that said positioning guide can be used to align said punch tool relative to an edge of said sheet media by positioning the sheet media under the arm and positioning guide, aligning the punch tool relative to a feature within the surface area of the sheet media.
  • 13. The alignment device as claimed in claim 12, further comprising a second guide edge disposed angularly from said second resilient arm, such that when said punch tool is secured in said clip between said first and second resilient arms and said sheet media is placed along said first and second guide edges, said punch tool is positioned to punch a design into said sheet media.
  • 14. The alignment device as claimed in claim 13, wherein said first and second guide edges define first and second axes extending parallel to first and second guide edges, said first and second axes meet at a 90 degree angle.
  • 15. The alignment device as claimed in claim 12, wherein said punch tool maintains a sheet media slot, said alignment device further comprises a first punch tool projection disposed on said first resilient arm such that when said punch tool is fit into said clip between said first and second resilient arms, said first punch tool projection fits into said punch tool media slot.
  • 16. The alignment device as claimed in claim 15, where is said punch tool maintains a sheet media slot, said alignment device further comprises first and second punch tool projections disposed on said first and second resilient arms such that when said punch tool is fit into said clip between said first and second resilient arms, said first and second punch tool projections fits into said punch tool media slot.
  • 17. The alignment device as claimed in claim 12, further comprises a first guide surfaces disposed at the end of said first resilient arm, configure to support said sheet media when placed into said punch tool.
  • 18. The alignment device as claimed in claim 17, further comprises a first and second guide surfaces disposed at the end of said first and second resilient arms, configure to support said sheet media when placed into said punch tool.
  • 19. The alignment device as claimed in claim 12, wherein said clip further comprises a punch tool tab that extends from said clip so as to provide additional stability when said punch tool is fitted into said clip.
  • 20. The alignment device as claimed in claim 12, wherein said clip and said first and second resilient arms is U-shaped.
  • 21. The alignment device as claimed in claim 12, wherein said clip and said first and second resilient arms are constructed of resilient plastic.
  • 22. The alignment device as claimed in claim 12, wherein said clip and said first and second resilient arms are constructed of a polymer.
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