The present disclosure relates generally to sewing or quilting machines, and more specifically to a hopping foot for sewing or quilting machines.
Sewing machines are used for stitching one or more pieces of fabric with thread. Some sewing machines are stationary such that fabric is feed under a needle of the sewing machine, while other sewing machines, like quilting machines, are maneuverable such that the needle may be moved across the fabric.
Maneuverable sewing machines allow a user to create intricate patterns with the stitching. Such sewing or quilting machines, however, may also make it difficult to accurately follow a path on the fabric, such as a seam, a ditch line, or another desired pattern.
A hopping foot and ruler may be used with the sewing machine to help guide the needle along the path. It remains difficult, however, to maneuver the machine and the ruler simultaneously.
The present disclosure may comprise one or more of the following features and combinations thereof.
A hopping foot assembly for a sewing machine having a needle may comprise a circular hopping foot base, a hopping foot arm the extends axially from the hopping foot base relative to the axis of the hopping foot assembly, and a ruler guide. The circular hopping foot base may be shaped to include an outer surface and an inner surface that defines a needle opening. The needle opening may extend axially through the hopping foot base relative to an axis of the hopping foot assembly to allow the needle to extend into and out of fabric during use of the sewing machine. The hopping foot arm may be configured to be coupled to the sewing machine to fix the hopping foot base relative to the sewing machine. The rotating ruler guide may be coupled to the inner surface of the hopping foot base in the needle opening to define a portion of the needle opening.
In some embodiments, the rotating ruler guide may be configured to engage an edge of a ruler at two point-contact locations spaced apart from each other on either side of the needle so that the needle is located near the edge of the ruler. The rotating ruler guide may be configured to rotate about the axis of the hopping foot assembly relative to the hopping foot base to maintain engagement of the rotating ruler guide with the edge of the ruler at the two point-contact locations. This may allow a user to follow a path defined by the edge of the ruler with the needle of the sewing machine during use of the sewing machine.
In some embodiments, the rotating ruler guide may comprise a bearing and a guide attachment. The bearing may be coupled to the inner surface of the hopping foot base. The bearing may be configured to rotate about the axis of the hopping foot assembly. The guide attachment may be coupled to the bearing to rotate therewith.
In some embodiments, the guide attachment may comprise a guide-attachment body and a pair of guide arms. The guide-attachment body may extend around the axis of the hopping foot assembly to form an annular ring that defines the portion of the needle opening. The pair of guide arms may each extend radially inward from the guide-attachment body toward the needle of the sewing machine on opposite sides of the guide-attachment body. The pair of guide arms may be configured to engage the edge of the ruler at the two point-contact locations so as to align the needle with the path.
In some embodiments, the pair of guide arms may each be shaped to include a flange, a first protuberance, and a second protuberance. The flange may extend axially and radially inward from the guide-attachment body to a terminal end adjacent to the needle of the sewing machine. The flange may have a first side surface and a second side surface opposite the first side surface. The first protuberance may extend away from the first side surface of the flange near the terminal end of the flange. The second protuberance may extend away from the second side surface of the flange near the terminal end of the flange opposite the first protuberance.
In some embodiments, the first protuberances on the pair of guide arms or the second protuberances on the pair of guide arms may form the two point-contact locations that engage the edge of the ruler. The first protuberances on the pair of guide arms may form the two point-contact locations that engage the edge of the ruler. The second protuberances on the pair of guide arms may form the two point-contact locations that engage the edge of the ruler.
In some embodiments, the first and second protuberances on each guide arm included in the pair of guide arms may extend axially part away along the axis of the hopping foot assembly. The first and second protuberances on each guide arm may extend axially part away along the axis of the hopping foot assembly past a bottom surface of the hopping foot base. The first and second protuberances on each guide arm included in the pair of guide arms may extend axially part away along the axis of the hopping foot assembly.
In some embodiments, the pair of guide arms included in the guide attachment of the rotating ruler guide may each extend axially partway along the axis of the hopping foot assembly opposite the hopping foot arm. The pair of guide arms may each extend axially partway along the axis of the hopping foot assembly opposite the hopping foot arm so that the pair of guide arms extend past a bottom surface of the hopping foot base.
In some embodiments, the bearing may include an outer race, an inner race, and a roller located between the outer race and the inner race. The hopping foot base may be coupled to the outer race of the bearing. The guide-attachment body may be coupled to the inner race of the bearing.
In some embodiments, the path defined by the edge of the ruler may be linear or curved. The path defined by the edge of the ruler may be linear. The path defined by the edge of the ruler may be curved.
In some embodiments, the rotating ruler guide may comprise a guide-attachment body and a pair of guide arms. The guide-attachment body may extend around the axis of the hopping foot assembly to form an annular ring that defines the portion of the needle opening. The pair of guide arms may each extend axially and radially away from the guide-attachment body toward the needle of the sewing machine on opposite sides of the guide-attachment body. The pair of guide arms may be configured to engage the edge of the ruler at the two point-contact locations so as to align the needle with the path.
In some embodiments, the pair of guide arms may each be shaped to include a flange and a pair of protuberances. The flange may extend axially and radially inward from the guide-attachment body to a terminal end. The pair of protuberances may each extend away from the flange near the terminal end of the flange on opposite sides of the flange.
In some embodiments, one protuberance included in the pair of protuberances on a first guide arm included in the pair of guide arms and one protuberance included in the pair of protuberances on a second guide arm included in the pair of guide arms may form the two point-contact locations that engage the edge of the ruler. The pair of protuberances on each guide arm included in the pair of guide arms may each extend axially part away along the axis of the hopping foot assembly past a bottom surface of the hopping foot base.
According to another aspect of the present disclosure, a hopping foot assembly for a sewing machine having a needle may comprise a hopping foot base, hopping foot arm that extends from the hopping foot base, and a rotating ruler guide. The hopping foot base may be shaped to include a needle opening that extends axially therethrough relative to an axis of the hopping foot assembly. The hopping foot arm may be configured to be coupled to the sewing machine to fix the hopping foot base relative to the sewing machine. The rotating ruler guide may be coupled to the hopping foot base in the needle opening.
In some embodiments, the rotating ruler guide may be configured to engage an edge of a ruler at two point-contact locations other on either side of the needle. The rotating ruler guide may be configured to rotate about the axis of the hopping foot assembly relative to the hopping foot base to maintain engagement of the rotating ruler guide with the edge of the ruler at the two point-contact locations during use of the sewing machine.
In some embodiments, the rotating ruler guide may comprise a bearing and a guide attachment. The bearing may be coupled to the hopping foot base. The bearing may be configured to rotate about the axis of the hopping foot assembly. The guide attachment may be coupled to the bearing to rotate therewith.
In some embodiments, the guide attachment may comprise a guide-attachment body and a pair of guide arms. The guide-attachment body may be shaped to define a portion of the needle opening. The pair of guide arms may each extend radially inward from the guide-attachment body toward the needle of the sewing machine on opposite sides of the guide-attachment body. The pair of guide arms may be configured to engage the edge of the ruler at the two point-contact locations.
In some embodiments, the pair of guide arms may each be shaped to include a flange, a first protuberance, and a second protuberance. The flange may extend axially and radially inward from the guide-attachment body to a terminal end. The flange may have a first side surface and a second side surface opposite the first side surface. The first protuberance may extend away from the first side surface of the flange near the terminal end of the flange. The second protuberance may extend away from the second side surface of the flange near the terminal end of the flange opposite the first protuberance.
In some embodiments, the first protuberances on the pair of guide arms or the second protuberances on the pair of guide arms may form the two point-contact locations that engage the edge of the ruler. The first protuberances on the pair of guide arms may form the two point-contact locations that engage the edge of the ruler. The second protuberances on the pair of guide arms may form the two point-contact locations that engage the edge of the ruler.
In some embodiments, the first and second protuberances on each guide arm included in the pair of guide arms may extend axially part away along the axis of the hopping foot assembly. The first and second protuberances on each guide arm may extend axially part away along the axis of the hopping foot assembly past a bottom surface of the hopping foot base.
In some embodiments, the bearing may include an outer race, an inner race, and a roller located between the outer race and the inner race. The hopping foot base may be coupled to the outer race of the bearing. The guide attachment may be coupled to the inner race of the bearing.
In some embodiments, the path defined by the edge of the ruler may be linear or curved. The path defined by the edge of the ruler may be linear. The path defined by the edge of the ruler may be curved.
In some embodiments, the rotating ruler guide may comprise a guide-attachment body and a pair of guide arms. The guide-attachment body may be shaped to define a portion of the needle opening. The pair of guide arms may each extend axially and radially away from the guide-attachment body toward the needle of the sewing machine on opposite sides of the guide-attachment body. The pair of guide arms may be configured to engage the edge of the ruler at the two point-contact locations.
In some embodiments, the pair of guide arms included in the guide attachment of the rotating ruler guide may each extend axially partway along the axis of the hopping foot assembly opposite the hopping foot arm. The pair of guide arms may each extend axially partway along the axis of the hopping foot assembly opposite the hopping foot arm so that the pair of guide arms extend past a bottom surface of the hopping foot base.
In some embodiments, the pair of guide arms may each be shaped to include a flange and a pair of protuberances. The flange may extend axially and radially inward from the guide-attachment body to a terminal end. The pair of protuberances may each extend away from the flange near the terminal end of the flange on opposite sides of the flange.
In some embodiments, one protuberance included in the pair of protuberances on a first guide arm included in the pair of guide arms and one protuberance included in the pair of protuberances on a second guide arm included in the pair of guide arms form the two point-contact locations that engage the edge of the ruler. The pair of protuberances on each guide arm included in the pair of guide arms may each extend axially part away along the axis of the hopping foot assembly.
These and other features of the present disclosure will become more apparent from the following description of the illustrative embodiments.
For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
An illustrative embodiment of a hopping foot assembly 20 adapted for use with a sewing machine 10 is shown in
The hopping foot assembly 20 includes a hopping foot base 22, a hopping foot arm 24, and a rotating ruler guide 26 as shown in
When sewing or quilting pieces of fabric together, it may be difficult for a user to guide the needle 18N of the machine 10 along a path without straying from the path. The path may be a seam, a ditch line, or another desired stitch pattern to be sewn in the fabric. The desired stich pattern may be nonlinear or curved. Following the path with the needle 18N is especially difficult for free moving or maneuverable machines, which allow the user to freely move the machine 10 along the path.
Therefore, the user may use a ruler 15C, 15S to define a path 21C, 21S to be followed by the needle 18N and help guide the hopping foot, and thus the needle 18N, along the path 21C, 21S. The ruler 15C, 15S may have a curved edge 17C as shown in
In some other embodiments, using a ruler 15C, 15S may offset the needle 18N from the desired path 21C, 21S. Therefore, the needle 18N follows the path 21C, 21S defined by the edge 17C, 17S of the ruler 15C, 15S at the offset distance from the edge 17C, 17S of the ruler 15C, 15S. The path 21C, 21S may be a seam, ditch line, or other pattern line. The user may account for the offset when lining up the ruler 15C, 15S to help guide the hopping foot assembly 20. However, it may be difficult to maneuver the machine 10 and the ruler 15C, 15S simultaneously, while also accounting for the offset created by the ruler 15C, 15S.
As such, the illustrative hopping foot assembly 20 includes the rotating ruler guide 26 to help the user easily guide the hopping foot assembly 20 along the ruler 15C, 15S, while keeping the needle 18N as close to the edge 17C, 17S of the ruler 15C, 15S, i.e. the path 21C, 21S, as possible as shown in
Not only is the needle 18N located closed to the edge 17C, 17S of the ruler 15C, 15S, the larger diameter of the hopping foot base 22 creates good visibility for the user. While a smaller diameter hopping foot would bring the needle closed to an edge of the ruler, the needle opening would be smaller, which would make it more difficult to view where the needle is sewing. With the rotating ruler guide 26, the needle 18N is brought closer to the edge 17C, 17S of the ruler 15C, 15S, but the needle opening 34 is still wide enough to create good visibility for the user.
Additionally, the rotating ruler guide 26 is configured rotate to maintain engagement with the edge 17C, 17S of the ruler 15C, 15S at the two point contact locations. Maintaining engagement of the hopping foot assembly 20 with the edge 17C, 17S of the ruler 15C, 15S is important for following the path 21C, 21S with the needle 18N during use of the sewing machine 10. Maintaining engagement of the hopping foot assembly 20 with the edge 17C, 17S of the ruler 15C, 15S may be more difficult if the edge 17C of the ruler 15C is curved or nonlinear like as shown in
The rotating ruler guide 26 rotates to maintain engagement with the edge 17C, 17S of the ruler 15C, 15S at the two point contact locations to allow the user to easily maneuver the ruler 15C, 15S, while keeping the needle 18N close to the edge 17C, 17S of the ruler 15C, 15S. The ruler 15C, 15S may be moved around the hopping foot assembly 20 to create different paths 21C, 21S as suggested in
The rotating ruler guide 26 includes a bearing 36 and a guide attachment 38 as shown in
The bearing 36 includes an outer race 40, an inner race 41, and a roller 42 as shown in
The guide attachment 38 includes a guide-attachment body 44 and a pair of guide arms 46, 48 as shown in
The guide-attachment body 44 is shaped to include the annular ring 50, a lip 52, a top side surface 54, and a bottom side surface 56 as shown in
Each of the guide arms 46, 48 includes a flange 60A, 60B and a pair of protuberances 62A, 62B, 64A, 64B as shown in
Each respective flange 60A, 60B has a first side surface 66A, 66B and a second side surface 68A 68B opposite the first side surface as shown in
The first protuberances 62A, 62B on the pair of guide arms 46, 48 or the second protuberances 64A, 64B on the pair of guide arms 46, 48 form the two point contact locations that engage the edge 17C, 17S of the ruler 15C, 15S. In the illustrative embodiments, the first protuberances 62A, 62B on the pair of guide arms 46, 48 form the two point contact locations that engage the edge 17C, 17S of the ruler 15C, 15S as shown in
In the illustrative embodiment, the pair of guide arms 46, 48 included in the guide attachment 38 of the rotating ruler guide 26 each extend axially partway along the axis 28 opposite the hopping foot arm 24. The pair of guide arms 46, 48 each extend axially partway along the axis 28 so that the pair of guide arms 46, 48 extend past a bottom surface 33 of the hopping foot base 22 as shown in
In the illustrative embodiment, the first and second protuberances 62A, 62B, 64A, 64B on each guide arm 46, 48 included in the pair of guide arms 46, 48 extend axially part away along the axis 28 of the hopping foot assembly 20 as shown in
Turning again to the hopping foot base 22, the hopping foot base 22 is formed to define an outer surface 30, an inner surface 32, the bottom surface 33, and the needle opening 34 as shown in
In the illustrative embodiment, the hopping foot base 22 has a lip 22L that extends over the bearing 36 as shown in
To use the hopping foot assembly 20, the user places the ruler 15C, 15S on the fabric arranged on the machine bed 14. The user then engages either the first protuberances 62A, 62B on the pair of guide arms 46, 48 or the second protuberances 64A, 64B on the pair of guide arms 46, 48 with the edge 17C, 17S of the ruler 15C, 15S. In the illustrative embodiment, the user engages the first protuberances 62A, 62B on the pair of guide arms 46, 48 with the edge 17C, 17S of the ruler 15C, 15S to form the two point contact locations on the ruler 15C, 15S as shown in
For the curved ruler embodiment, the user engages the first protuberances 62A, 62B on the pair of guide arms 46, 48 with the curved edge 17C of the ruler 15C to form the two point contact locations on the ruler 15C as shown in
Initially, the hopping foot assembly 20 is located in a first position as shown in
For the straight ruler embodiment, the user engages the first protuberances 62A, 62B on the pair of guide arms 46, 48 with the straight edge 17S of the ruler 15S to form the two point contact locations on the ruler 15S as shown in
In the illustrative embodiment, the first protuberances 62A, 62B on the pair of guide arms 46, 48 are engaged with the straight edge 17S of the ruler 15S in a first position as shown in
For instance, the ruler 15S may be arranged so that the second protuberances 64A, 64B on the pair of guide arms 46, 48 of the guide attachment 38 may be engaged with the edge 17S of the ruler 15S while the ruler 15S is in the first position. The rotating ruler guide 26 may be rotated until one of the either the first protuberances 62A, 62B on the pair of guide arms 46, 48 or the second protuberances 64A, 64B on the pair of guide arms 46, 48 engages the edge 17S of the ruler 15S in the first position.
If the path 21S changes direction, i.e. the user wants/needs to sew a different seam, ditch line, or pattern line, the user may adjust the position of the ruler 15S as suggested in
To adjust the position of the ruler 15C, 15S, the user moves the ruler 15C, 15S keeping the edge 17C, 17S engaged with either the first protuberances 62A, 62B on the pair of guide arms 46, 48 or the second protuberances 64A, 64B on the pair of guide arms 46, 48. The first edge surface 62 is kept engaged with the edge 17C, 17S of the ruler 15C, 15S as the position of the ruler 15C, 15S is adjusted in the illustrative embodiment. The ruler 15C, 15S is moved until the edge 17C, 17S of the ruler 15C, 15S defines the desired path 21C, 21S to be followed.
In the illustrative embodiment, the ruler 15S is moved from the first position to a second position as shown in
In the illustrative embodiment, the ruler 15S may also be moved from one of the first position and the second position to a third position as shown in
Compared to other hopping foot assemblies, the rotating ruler guide 26 of the hopping foot assembly 20 helps the user easily guide the hopping foot assembly 20 along the ruler 15C, 15S, while keeping the needle 18N as close to the edge 17C, 17S of the ruler 15C, 15S as possible. Moreover, the rotating ruler guide 26 also helps maintain better engagement with a curved or nonlinear edge 17C of a ruler 15C. This makes it easier for the user to maneuver the sewing machine 10 to follows the desired path 21C, 21S.
While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
This application claims the benefit of U.S. Provisional Application No. 63/377,398, filed Sep. 28, 2022, the entire contents of this application is hereby incorporated by reference herein.
Number | Date | Country | |
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63377398 | Sep 2022 | US |