Closed bolt assembly for a paintball marker gun

Information

  • Patent Grant
  • 6637420
  • Patent Number
    6,637,420
  • Date Filed
    Tuesday, April 9, 2002
    22 years ago
  • Date Issued
    Tuesday, October 28, 2003
    21 years ago
  • Inventors
  • Examiners
    • Jordan; Charles T.
    • Zerr; John W.
    Agents
    • Pernia; Sherman D.
Abstract
A replacement bolt action assembly useful for converting a gas operated paintball marker gun having an open bolt type action to a closed bolt type action is provided. The open bolt type action includes a combination open bolt and hammer assembly releaseably containable in the marker gun body, an actuator (trigger) assembly disposable in the marker gun frame in mechanical communication with the bolt and hammer assembly, for releaseably holding the bolt and hammer assembly in a cocked configuration; and a pressure control assembly in mechanical communication with the actuator assembly and in gas flow communication with the bolt and hammer assembly. The present invention can be provided as a kit for converting or replacing the actions of certain existing paintball marker guns to close bolt type actions without having to modify the structure of the existing gun's receiver or marker body.
Description




FIELD OF THE INVENTION




The present invention is in the field of mechanical guns and projectors in which the projectile impelling apparatus utilizes a nonexplosive propelling agent. More specifically, the present assembly relates to devices provided with a chamber for containing pressurized gas and include a check valve to admit or release the gas from the chamber to cause the projectile to be positioned in or expelled from a paintball gun.




BACKGROUND OF THE INVENTION




“Paintball” is a currently popular recreational sport in which members of opposite teams attempt to mark opponents with paint, thereby removing them from the game. Marking is accomplished by using a paintball marker gun to shoot a projectile (paintball) containing paint or other appropriate marking material at an opponent. Paintballs are spherical capsules filled with paint or other marking material which burst upon impact. Upon contact with a player, the paintball ruptures, thus marking the player. Once a player is marked, he/she is out of the game.




A variety of different types of paintball marker guns exist in the field, using a variety of mechanisms for accomplishing their purpose of projecting paintballs. Two of the types of actions used on marker guns are the open bolt action and the closed bolt action. The open bolt type of action is used on simple, relatively inexpensive types of marker. In the open bolt action, the gun body comprises two parallel tubular bores. The upper bore contains the bolt, while the lower bore contains the hammer. The bolt and hammer components are connected together, allowing their moving parts to move in concert. The bolt and hammer assembly is held in the cocked position via a trigger sear, which catches the hammer portion of the assembly. In this position, the breach is open and a paintball is able to drop into position in front of the bolt. When the trigger is pulled, the sear releases the hammer and a spring drives the hammer and bolt forward. As the bolt moves forward, it chambers a paintball into the barrel of the marker gun. Simultaneously, the hammer moves forward to strike a poppet valve as the bolt closes on the chamber. The poppet valve releases a burst of high pressure gas into and through the bolt, expelling the paintball from the barrel. A bleed-off of the burst of high pressure gas then propels the hammer and bolt backwards. The hammer is then caught by the trigger sear, and the marker is again in a cocked configuration and ready to be fired again. This type of action is called an open bolt action because when the marker is in the cocked configuration the bolt is in the open position. Because of its early and inexpensive design, marker guns utilizing the open bolt action represent a significant proportion of the marker guns in use.




However, open bolt action has certain disadvantages. Since the paintball is forcibly moved forward by the bolt milliseconds before the air release to the barrel, the paintball may be damaged by causing distortions in the paintball's surface. This leads to adverse effects on the paintball's flight path and decreases accuracy. Another problem occurs when the bolt catches a paintball that is halfway loaded and chops it in half (“ball chop”). This can coat the barrel with paint, greatly ruining accuracy and potentially jamming the marker. This jamming requires the marker be disassembled for cleaning before continued use.




The closed bolt action overcomes these disadvantages. The closed bolt action differs from the open bolt action in that in the closed bolt action, when the marker gun is in the cocked configuration the bolt is in the closed position, and a paintball is already chambered in the barrel. Also, in a closed bolt action, the hammer is no longer connected to nor moves in concert with the bolt. Because when the gun is fired, only the hammer moves, there are fewer inertial forces at play during the actual discharge of the marker. Additionally, the paintball is not impacted by the bolt immediately before it is discharged from the marker gun, and therefore, the paintball should experience less surface distortion. This combination of fewer inertial forces and reduced distortion of the surface of the projectile should improve precision and accuracy of a closed bolt marker over the same marker using an open bolt action.




Examples of paintball marker guns used in the field include Anderson, U.S. Pat. No. 5,515,838 (paintball gun with a passage for porting pressurized gas to a ball projectile); Lukas et al., U.S. Pat. No. 5,613,483 (a gas powered gun with a piston and cylinder assembly for ejecting projectiles from the gun) and Lotuaco, III, U.S. Pat. No. 6,065,460 (gas-powered paintball gun with two pressure regulators; one for supplying lower pressure for loading paintballs and one for high pressure for expelling the paintball from the barrel.)




Currently, the investment to own even an open bolt action marker gun is substantial. Moving to the next level of marker gun with a closed bolt action, is an even greater expense. Therefore, the field has been motivated to develop means for converting or modifying for a number of purposes, including converting an open bolt action marker gun to closed bolt action type gun.




One example of a conversion kit is Fusco, U.S. Pat. No. 5,503,137. Fusco describes a conversion kit for converting a pump-action type compressed gas gun to a semi-automatic type compressed gas gun. The kit includes an actuating mechanism, a gas distributing mechanism, and an activating mechanism. The parts are removably connected to the gun, allowing for the gun to be returned to its original configuration upon removal. Another attachment to modify a paintball gun is described by Jones, U.S. Pat. No. 5,413,083. This attachment allows the gun to fire in automatic, semiautomatic or any other pattern of fire. The attachment includes a mechanical mechanism for manipulating a protrusion on the gun, such as the bolt handle, a programmable pulse generator for determining the pattern of fire, and an electromagnetic device for converting signals from the pulse generator into a mechanical motion for driving the mechanical mechanism.




Therefore, it would be beneficial to enable the owner of an open-bolt marker gun to convert the marker to a closed bolt marker, and avoid the expense of having to purchase a new marker gun in order to take advantage of closed bolt action technology. It would be further beneficial if the conversion did not require the structural modification of the original marker gun, so that the marker gun could be returned to its original configuration.




SUMMARY OF THE INVENTION




The present invention is a closed bolt action assembly for an existing gas operated paintball marker gun. Typically, a marker gun includes two primary structural components: the receiver (or marker gun body) and the trigger group (or marker gun frame). The present closed bolt action assembly can be used in the production of new units of the existing paintball marker gun or it can be used to replace the action assembly in a prior production unit. A paintball marker gun typically is made up of two major structural components: a marker gun body and a frame. Existing paintball marker guns that comprised body and frame combinations that were compatible with the present invention without structural modification of the body or frame include: the KINGMAN SPYDER™, and AVALON's GT COMMANDO. Other existing marker guns with which the present invention is intended to be compatible include the REBEL™ by 32DEGREES; PMI's PIRANHA, NPS's GT2000, and VIEWLOADER's GENESIS. It is anticipated that the present invention will be generally compatible with any paintball marker gun having receiver and frame structural characteristics analogous to these marker guns.




The present closed bolt action assembly comprises a combination bolt and hammer assembly, an actuator assembly and a pressure control assembly. The bolt and hammer assembly is releaseably containable in the marker gun body. The marker body is a pair of parallel cylindrical tubes integrally fixed together along a length of their outer surfaces. The marker body in turn is mounted on the marker gun frame in an “over and under” configuration. The actuator assembly is disposed in the marker gun trigger group or frame in mechanical communication with the bolt and hammer assembly. The actuator assembly releaseably holds the bolt and hammer assembly in a cocked configuration prior to discharge of the marker gun. The actuator assembly includes the trigger for the gun. The pressure control assembly is in mechanical communication with the actuator assembly and in gas flow communication with the bolt and hammer assembly. The pressure control assembly controls low pressure gas flows to drive certain operations of the bolt and hammer assembly, such as opening and closing the bolt.




The bolt and hammer assembly comprises separate bolt and hammer components which operate independently of each other when they are installed in the marker body. The bolt is installed in the upper or “over” tube of the marker gun body, and the hammer is installed in the lower or “under” tube. The bolt opens the breech of the marker gun allowing a paintball projectile to be loaded into the marker gun. The bolt then closes the breech and chambers the projectile into the barrel of the marker gun. The operation of the bolt is controlled by the low pressure gas controller assembly. The action of the hammer operates a high pressure gas valve to open a high pressure gas flow path between a source of high pressure gas and the chamber of the barrel. A portion of the high pressure gas flow path is through the bolt head of the bolt when the bolt is in the closed position.




The bolt of the bolt and hammer assembly is further comprises an air ram, mounting means, a bolt head and low pressure gas lines. The air ram is pneumatic cylinder housing a double action piston. The piston is double action in that it can be driven in two directions. A piston shaft is attached to the piston and protrudes from one end of the pneumatic cylinder of the air ram. The piston shaft is driven by movement of the piston within the air ram cylinder. The other end of the pneumatic cylinder is attached to an air ram mounting block. The ram mounting block in turn is received into the over tube of the gun body proximate its breech end, and retained there by a locking pin. Two low pressure gas ports are disposed on the air ram in communication with an interior space of the pneumatic cylinder, one each for driving the piston in either direction. At the front end of the air ram, a bolt head is attached to the protruding end of the piston shaft. The term “front” as used herein regarding a structure or component refers to that portion of the thing most proximate the muzzle of the barrel of the marker gun in which it is installed. The bolt head is driven by movement of the piston within the pneumatic cylinder of the air ram. Additionally, a bolt sealing disk is disposed proximate the front end of the ram. The sealing disk provides stability to the front end of the air ram and pneumatic isolation of the bolt head from the rest of the bolt.




The bolt head is substantially a cylinder having a central axis, a solid circumferential surface. The front end of the bolt head is the bolt-face end. The bolt face is typically concave to compliment the shape of the paintball projectile. The back end of the bolt head engages the piston shaft end of the air ram. An inside-mating surface is provided along at least a portion of the central axis at the back end of the bolt head to receive the piston shaft end. A plurality of gas flow passages are disposed in the bolt head, passing through the bolt-face and breech ends of the bolt head. The passages are a portion of the high pressure gas pathway that supplies propellant to project a chambered paintball from the barrel of the marker gun.




The ram mounting block is substantially cylindrical and is closely received into the lumen of the over tube of the marker body when installed. The ram block has a longitudinal tab along at least part of its outer surface in parallel with the axis of the cylinder of the ram block. On installation of the bolt, the tab is received into a portion of a slot in the rear or breech end of the marker body, which slot is open to the interior space or lumen of both the over and under tubes of the marker body. The ram block tab incorporates a complementary part of a detent by which the bolt and hammer assembly is retained in position in the marker body after its installation.




The hammer assembly of the present invention also has a generally cylindrical configuration and comprises a cylindrical striker in axial alignment with a cylindrical tensioner block and a bias spring disposed along the axis between the striker and the tensioner block. The bias spring functions to axially separate the striker from the tensioner block. The striker has solid front face for impacting a high pressure gas flow control valve to cause the valve to open. The rear end of the striker has a coaxial lumen along a portion of its axis for receiving one end of the bias spring. The front face of the tensioner block has a coaxial lumen along a portion of its axis for receiving the bias spring.




A detent complimentary to the detent on the tab of the ram block defines the upper surface of the tensioner block. A locking pin passing through the marker body and simultaneously engaging the detents on both the ram block and the tensioner block retains the bolt and hammer in the marker body. Additionally, the tensioner block has a pre-loading means for adjusting the normal bias of the bias spring. Typically this is accomplished by having an adjusting screw pass through the axis of the tensioner block from its rear surface to impinge on the end of the bias spring received in the lumen of the block. Turning the screw alters the normal length of the bias spring and hence the initial bias load or force exerted by the bias spring.




Cocking the marker gun causes the striker to be drawn toward the tensioner block against the force of the bias spring. Cocking the marker gun is manually accomplished by drawing the cocking rod to its fully extended position. When the striker has been drawn a distance toward the tensioner block to store sufficient energy in the bias spring, a trigger notch on the lower surface of the striker engages a sear lever on the marker gun frame and is retained at this position inside the under tube. In this configuration, the hammer of the marker gun is cocked. Upon operation of the sear lever to disengage it from the trigger notch, the striker flies forward under the force of the bias spring and impacts the high pressure gas flow valve (e.g., a poppet valve) causing it to operate and open a high pressure gas flow path to the over tube. Once the high pressure valve is operated, a bleed off pressure from the high pressure gas flow path to the lumen of the under tube in front of the striker causes the striker to be drawn back again against the force of the bias spring until the hammer is again cocked. This is how the hammer is automatically cocked after the marker gun is discharged.




However, before the action is able to automatically re-cock the marker gun after being discharged, it must be manually cocked before the first time it is discharged. This is accomplished by operation of a manual cocking rod. The manual cocking rod is a metal rod having two ends. The front end of the cocking rod freely passes through a hammer link pin mounted to the top surface of the striker. The front end of the cocking rod has a stop at its terminus to prevent its being withdrawn from and for engaging the link pin. The link pin not only serves to couple the cocking rod to the striker, but also serves to maintain the striker in the proper orientation, so that the trigger notch is always bottom most on the striker. The length of the cocking rod slidably passes through the air ram mounting block, parallel to the axis of both the over and the under tubes. The rear end of the cocking rod extends outside the marker body and is adapted to be manually gripped and withdrawn from the marker body to place the hammer of the bolt and hammer assembly in a cocked configuration.




In an alternative embodiment, the cocking rod may be completely integrated into the hammer assembly. In this embodiment, the cocking rod does not engage the link pin, but rather, is disposed to engage a striker insert received in the bore of the striker/hammer. The cocking rod then extends from the marker gun by passing through the tensioner block rather than the air mounting ram.




The actuator assembly is installed in the marker gun trigger group or frame as part of the discharging mechanism of the marker gun. The actuator assembly comprises the trigger of the marker gun, which when the present invention is installed, is in direct mechanical communication with the pressure control assembly, and with the means for releaseably holding the bolt and hammer assembly in a cocked configuration (the trigger sear lever). The actuator mechanism includes a link rod which mechanically connects the trigger to the pressure control assembly. Alternatively, the actuator assembly has been practiced using a slide switch to mechanically connect the trigger to the pressure control assembly, instead of the link rod.




The pressure control assembly is in part installed on the marker gun frame and in part on the marker body. The pressure control assembly comprises a slide operated, two-way, low pressure gas valve in direct mechanical communication with the trigger of the actuator assembly. The low pressure gas valve is mounted to the marker frame using a mounting bracket or a stand-off. Three low pressure gas lines are connected to the low pressure valve. The other end of the incoming or primary gas line is connected to a low pressure gas regulator which provides low pressure gas for the gas pressure control assembly. In turn, the low pressure gas regulator is connected to the marker gun body in gas flow communication with the high pressure gas source of the marker gun. The low pressure gas regulator is adjustable to regulate an amount of reduction of gas pressure accomplished by the regulator.




The other two low pressure gas line are connected to the outputs of the low pressure valve. These are the first and second secondary gas lines. At its other end, the first secondary gas line is connected in gas flow communication with the piston return port on the air ram, and the second secondary gas line is connected in a similar manner in gas flow communication with the piston extension port on the air ram.




The present invention may be used to convert an existing paintball marker gun from an open bolt action to a closed bolt action. The process for accomplishing this comprising the steps of removing the existing bolt and hammer assembly from the marker gun and installing the present combination bolt and hammer assembly in the marker gun in it place. Replacing the existing trigger of the marker gun with the present actuator assembly, and installing the pressure control assembly on the marker gun, connecting the pressure control assembly to the actuator assembly and to the bolt and hammer assembly to provide a paintball marker gun having a closed bolt action. This conversion is accomplished without modification of the existing marker gun body or frame. The present invention is provided as a kit to facilitate a user's converting an open bolt action paintball marker gun to a closed bolt action. The kit includes the closed bolt action assembly described herein, instructions and container or package for containing the closed bolt action assembly and the instructions.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a partial cross-sectional plan view of the major components of the present invention, showing their relationship to a marker gun receiver and trigger group.





FIG. 2A

is a partial cross-sectional view of the bolt and hammer assemblies of the present invention.





FIG. 2B

is a partial cross-sectional view schematic illustrating how the bolt and hammer assemblies are installed into a marker gun receiver.





FIG. 3

is a rear elevation view of an air ram mounting block and a hammer tensioner block showing the over and under relationship of the two components as installed in the receiver of the marker gun.





FIG. 4

is a cross-sectional view of an alternative hammer assembly for use in the present invention.





FIG. 5

is a partial cross-sectional view of the trigger group and the components of the pressure control assembly that attached to it.





FIG. 6

is a partial cross-sectional view showing the low pressure gas line connections and an alternative mounting means for the two-way low pressure gas valve.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to the drawings, the details of preferred embodiments of the present invention are graphically and schematically illustrated. Like elements in the drawings will be represented by like numbers, and similar elements will be represented by like numbers with a different lower case letter suffix.




The present invention is a closed bolt action assembly for a gas operated paintball marker gun


10


. As shown in

FIG. 1

, the marker gun


10


includes a marker gun body or receiver


14


, and a marker gun frame or trigger group


30


. The present closed bolt action assembly is installed in or attached to the marker gun receiver


14


and frame


30


. The present closed bolt action assembly is installable into an existing marker gun receiver/frame combination, to replace a defective existing action assembly or to convert an open bolt action assembly to a closed bolt action assembly, without modification of the existing receiver/frame combination. Existing marker gun receiver/frame combinations that are practicable with the present invention include the KINGMAN SPYDER™ and other as noted above.





FIG. 1

shows a marker gun


10


having a receiver/frame combination practicable in the present invention. The receiver


14


is a duel lumen tube containing two parallel bores in an “over & under” configuration when mounted on the trigger group or frame


30


. The upper or “over” bore


15


mounts the barrel


16


of the marker gun at its front end and includes the breech


17


where paintball projectiles


18


are loaded into the marker gun


10


from a magazine


19


or similar loading mechanism. Paintball magazines and similar projectile loading mechanisms are known in the field and are readily adaptable for practice on the present invention by the ordinaiy skilled artisan. The lower or “under” bore


20


houses the high pressure gas chamber


21


and mounts tAe high pressure gas input port


22


, which is in turn connected to a high pressure gas source (not shown). The “under” bore


20


also houses the high pressure gas valve


24


which controls high pressure gas flow through the high pressure gas passage


26


between the over bore


15


and the under bore


20


. The receiver


14


and any attachments are mounted on the trigger group or frame


30


in a vertical orientation with the over bore


15


uppermost. The marker gun trigger group attaches to the receiver


14


by way of fasteners


32


and is in mechanical communication with the receiver


14


by way of the trigger sear lever


34


.




The present open bolt action assembly itself comprises a combination bolt and hammer assembly


40


, an actuator assembly


44


and a pressure control assembly


48


. As shown in

FIG. 2A

, the bolt and hammer assembly


40


comprises two major subassemblies: a bolt


52


subassembly and a hammer


54


subassembly. The bolt and hammer assembly


40


is removably installed in the marker gun receiver


14


, with the bolt


52


installed in the lumen of upper or “over” bore


15


, and the hammer


54


installed in the lumen of the lower or “under” bore


20


. The action of the bolt


52


provides for opening and closing the breech


17


to automatically load a paintball projectile


18


into the marker gun


10


from an attached magazine


19


. The bolt


52


then chambers the projectile


18


into the barrel


16


of the marker gun


10


.




The bolt


52


is comprised of a bolt head


58


, and an air ram


62


and an air ram mounting block


64


. See FIG.


2


A. The air ram


62


is a pneumatic cylinder


63


housing a double action piston


66


, the shaft


68


of which protrudes from the first or front end


70


of the pneumatic cylinder


63


of the air ram


62


. The bolt head


58


is connected to the front end of the piston shaft


68


. The ram mounting block


64


fixedly receives the second or rear end


72


of the air ram


62


and releaseably retains the bolt


52


in the marker body


14


. Two low pressure gas cylinder ports


74


&


75


are disposed in communication with the interior space of the pneumatic cylinder


63


to deliver low pressure gas proximate each end of the ram


62


. A bolt sealing disk


78


is disposed proximate the front end


70


of the air ram


62


. The sealing disk


78


provides structural stability to the air ram


62


and pneumatic isolation of the bolt head


58


from the air ram


62


and ram mounting block


64


within the over bore


15


. In a preferred embodiment, the sealing disk


78


utilized an “O”-ring


80


retained about the circumference of the disk


78


to accomplish its sealing feature. Other means of accomplishing the sealing feature of the disk


78


are known to one of ordinary skill in the art and are practicable in the present invention. The air rams


62


practiced in the preferred embodiment were commercially acquired from ANS and J&J. These vendors and/or other for certain component parts of the present invention are known to the ordinary skilled artisan.




In operating the bolt


52


, when low pressure gas is applied to the rear cylinder port


75


the piston


66


is moved toward the front end


70


of the pneumatic cylinder


63


. This action extends the shaft


68


and the attached bolt head


58


forward into the breech


17


and against the chamber of the barrel


16


. A paintball projectile


18


positioned in the breech before this action is moved forward by the bolt head


58


and chambered into the barrel


16


. With the bolt head


58


in this position, the breech


17


is sealed and the bolt


52


is in the closed configuration. The bolt


52


is held closed in the breech


17


during firing by the pressure differential across the bolt head


58


, since the highest gas pressure during firing initially occurs at the rear of the bolt head


58


and expands through it into the barrel


16


. When low pressure gas is applied to the front cylinder port


74


the piston


66


is moved toward the rear end


72


of the pneumatic cylinder


63


. This action retracts the shaft


68


into the pneumatic cylinder


63


and withdraws the bolt head


58


away from the barrel


16


, and backward past the breech


17


. With the bolt head


58


in this position, the breech


17


is opened and the bolt


52


is in the opened configuration.




The bolt head


58


is cylindrical, having a central axis and a solid circumferential surface. The front end of the bolt head


58


is the bolt-face


84


. Preferably, the bolt face


84


is contoured to at least partially complement the shape of the projectile


18


it loads into the barrel


16


(see FIG.


2


A). The ram end


86


of the bolt head


58


has an inside-mating surface


88


along at least a portion of the central axis of the bolt head


58


, for receiving and attaching to the piston shaft


68


of the air ram


62


. Preferable, the mating surface


88


is threaded and disposed to engage a complementary thread on the front end


69


of the piston shaft


68


. A plurality of gas flow passages


90


pass through the bolt head


58


communicating between the bolt-face


84


and ram end


86


of the bolt head


58


.




The ram mounting block


64


is substantially cylindrical and is closely received into the lumen of the over tube bore


15


of the receiver


14


when installed, e.g (See FIG.


2


B). The ram block


64


has a longitudinal tab


65


in parallel with the axis of the block


64


and extending radially from its outer surface. On installation of the bolt


52


, the tab


65


is received into a portion of the receiver slot


28


in the rear or breech end of the receiver


14


. The receiver slot


28


is open to the interior space or lumen of both the over and under bores


15


&


20


of the marker body


14


. The ram block tab


65


incorporates a complementary part of the detent


94


by which the bolt and hammer assembly


40


is retained in position in the marker receiver (marker body)


14


after its installation.




The hammer subassembly


54


functions to operate the high pressure gas valve


24


to open the high pressure gas flow passage


26


between the high pressure gas chamber


21


, through the bolt head


58


to the barrel


16


on the marker gun


10


. The hammer


54


is comprised of a cylindrical striker


100


in axial alignment with a cylindrical tensioner mount


106


. A hammer spring


112


is disposed in axial alignment between striker


100


and the tensioner


106


. When the hammer


54


is retained in place in the under tube bore


20


, the tensioner block


106


is fixed in place and the striker


100


is slidable within the under tube bore


20


. The bias of the hammer spring


112


acts to axially separate the striker


100


away from the tensioner mount


106


. The striker


100


has an impact face


102


and a rear face


103


. The striker also has a coaxial lumen


104


open at its rear face


103


and extending along a portion of its axis for receiving the hammer spring


112


. The tensioner mount


106


has a tensioner front face


108


and a tensioner rear face


109


, with a coaxial lumen


110


open at its front face


108


and extending along a portion of its axis for receiving the bias spring


112


. The tensioner mount


106


has a pre-loading means


116


(velocity adjustment screw) for adjusting the bias or force the hammer spring


112


exerts on the striker


100


and the tensioner


106


. In a preferred embodiment, the tensioner mount


106


had a threaded aperture


118


which received a complementary threaded adjusting screw


120


extended through the aperture


118


. The front screw end


122


impinged on the hammer spring


112


received in the tensioner lumen


110


. The rear screw end


124


was slotted as a manual manipulating means for altering the distance the adjusting screw


120


extended into the tensioner lumen


110


to pre-load the bias of the hammer spring


112


. Other means of accomplishing a manipulating means are known to the ordinary skilled artisan that are practicable in the present invention, such as knurled screws and winged screws.




Additionally, the tensioner mount


106


has a detent


95


complimentary to the detent


94


on the tab


65


(see

FIG. 3

) of the ram block


64


. A locking cross pin


96


passes through a pin aperture


97


in the marker receiver


14


and simultaneously engaging the detents


94


&


95


on both the ram block


64


and the tensioner mount


106


to retain the bolt and hammer in the marker body


14


. See FIG.


2


A.




Although the striker


100


is cylindrical, in a preferred embodiment its axial orientation within the under bore


20


was fixed. In that preferred embodiment, the striker


100


had a trigger sear notch


105


in a portion of its outer surface. The trigger notch


105


engaged the trigger sear


34


on the marker gun frame


30


and retained it at this position inside the under tube


20


. In that configuration, the hammer


54


of the marker gun


10


was cocked. The trigger notch


105


was maintained in a downward most position relative to the position of the over bore


15


by means of a link pin


128


which protruded from the outer surface of the striker


100


opposite the trigger notch


105


. Upon movement of the striker


100


, the link pin


128


traveled in the bore slot


28


(see

FIG. 1

) between the over and under bores


15


&


20


in the existing marker receiver


14


.




The bolt and hammer assembly


40


includes a means of manually cocking the hammer


54


to initiate the automatic cycling of the present closed bolt action This was accomplished in a preferred embodiment, wherein the link pin


128


was in operative communication with a manual cocking rod


134


. The manual cocking rod


134


slidably passed through a rod passage


140


in the ram mounting block


64


, parallel to the air ram


62


. The cocking rod


134


had its first or front end


135


inside the marker body


14


in mechanical communication with the link pin


128


on the striker


100


. The cocking rod front end


135


has a stop means


138


at its terminus to engage the link pin


128


when the cocking rod


134


is manually operated, but to disengage the link pin


128


when the striker


100


is itself otherwise moved. The link pin


128


not only serves to couple the cocking rod


134


to the striker


100


hut also serves to maintain the striker


100


in the proper orientation the under bore


20


,


50


that the trigger notch


105


is always bottom most on the striker


100


. The second or rear end


136


of the cocking rod


134


extended through the ram block


64


and outside the marker receiver


14


. The second or rear cocking rod end


136


was adapted to be manually gripped and withdrawn from the marker receiver


14


to place hammer


54


of the bolt and hammer assembly


40


in a cocked configuration.

FIG. 3

is a rear view of the air ram mounting block


64


and the hammer tensioner mount


106


showing the over and tinder relationship of the two components as installed in the receiver


14


of the marker gun


10


.




In an alternative embodiment shown in

FIG. 4

, the cocking rod


134




a


may be completely integral to the hammer assembly


54


, i.e., the cocking rod disposed completely as part of the hammer assembly


54


. In this embodiment, the cocking rod


134




a


does not engage the link pin


128


or any portion of the bolt assembly, but rather, is disposed to engage a striker insert tube


130


received in the lumen


104


of the striker


100


. The cocking rod


134




a


then extends from the marker gun receiver


14


by passing through the tensioner mount


106


and velocity adjuster


116




a


rather than the air ram mounting block


64


. The striker insert tube


130


moves in unison with the striker


100


. In the preferred embodiment shown, a friction link provided by the O-ring


107


connects the striker


100


and striker insert tube


130


allowing them to moves in unison in the under bore


20


of the receiver


14


. As the striker


100


and insert tube


130


combination travel forward and backward in the under bore


20


, such as when the marker gun


10


is being fired, the striker insert


130


slides freely over the cocking rod


134




a


in the striker hollow


131


. Preferably, the cocking rod


134




a


remains stationary during firing. When the striker


100


is in a forward position (i.e., the hammer spring


112


is in an extended or uncompressed configuration), and the gun


10


needs to be manually cocked (i.e., the striker


100


brought to the back position so that the trigger notch


105


may engage the trigger sear


34


), the cocking rod


134




a


is moved backwards by pulling backwards on the cocking knob


137


attached to the cocking rod rear end


136


. This draws the cocking rod


134




a


through central bores


150


&


151


in the thrust plate


122


and velocity adjuster


116




a


which each have holes through them allowing the cocking rod


134




a


to slide semi-freely through them. The resistance to movement encountered by the cocking rod


134




a


passing through these bores


150


&


151


is not sufficient to hinder manually cocking gun


10


, but is sufficient to prevent the movement of the cocking rod


134




a


upon the automatic cocking of the gun


10


. When the cocking rod


134




a


is drawn backwards, the cocking rod stop


138




a


, shown in this embodiment as an enlargement at the cocking rod front end


135


(which usually slides freely inside the striker insert


130


), engages the rod seat


142


of the striker insert


130


. In the embodiment shown, the rod seat


142


is a reduced internal diameter of the back end of the striker insert tube


130


. This allows the striker


100


and insert


130


combination to be drawn backwards by the cocking rod


134




a


. The link pin


128




a


maintains the axial orientation of the striker


100


and prevents it from rotating in the under bore


20


of the receiver


14


.




Also illustrated in this embodiment is a bumper pad


114


which may be incorporated into a hammer assembly to cushion or reduce the recoil of the striker


100


at the end of its backward travel. The bumper pad


114


was made of a rubber type material in the embodiment shown, but any other suitable materials as selectable by one of skill in the art may be used. The cocking knob


137


is illustrated as attached to the cocking rod rear end


136


by means of a set screw


141


. However, alternative mean for providing a cocking knob


137


at the cocking rod rear end


136


are known to the ordinary skilled artisan and are readily accomplishable in the present invention. For example, the cocking rod rear end


136


can end in a loop to facilitate its being manually grasped.




As shown in

FIG. 5

, the actuator assembly


44


is disposed in the trigger group (frame)


30


in mechanical communication with the bolt and hammer assembly


40


. As shown in


2


B, the actuator assembly


44


in combination with the trigger group acts to releaseably holding the hammer


54


in a cocked configuration. The actuator assembly


44


comprises a trigger


144


in direct mechanical communication with the pressure control assembly


48


and with the trigger sear


34


. The trigger sear


34


extends through the sear notch


35


(see FIG.


1


), and is the means for releaseably holding the hammer


54


in a cocked configuration. A link rod


146


mechanically connects the trigger


144


to the pressure control assembly


48


. Alternatively, a slide arm


148


has been used to mechanically connect the trigger


144


to the pressure control assembly


48


using an appropriate mounting bracket


156




a


, see FIG.


6


.




The pressure control assembly


48


is in mechanical communication with the trigger


144


of the actuator assembly


48


, and in gas flow communication with the bolt and hammer assembly


40


. The pressure control assembly


48


comprises a low pressure (L/P) gas valve


154


and mounting bracket


156


, a low pressure gas regulator


158


, and a plurality of low pressure gas lines. L/P pressure regulators practiced in a preferred embodiment of the present invention were the ANS JACKHAMMER™ and JACKHAMMER II™. Other L/P pressure regulators practicable in the present invention include PALMERS PURSUIT SHOP's ROCK REG™ and MINI ROCK™. SHOCKTECH is another manufacturer of LIP gas regulators.




In a preferred embodiment shown in

FIG. 1

, the L/P gas valve


154


was a slide operated, two-way valve. The L/P valve


154


was a two way valve in that it had a common input port


162


and two alternately selectable valve output ports


164


. The L/P gas valve


154


is operable to provide gas flow communication between the common input port


162


and one or the other, but not both, of the LIP valve output ports


164


The L/P valve used in the embodiment of

FIG. 1

was manufactured by ANS and purchased over the counter. However, similar valves are commercially available and known to one of skill in the art, and are adaptable for practice in the present invention without undue experimentation. These include the PALMER QUICKSWITCH™, SHOCKTECH's THE BOMB™. Other sources of appropriate valves include WGP, KAPP and ACM. A port selector means


168


extended from the L/P gas valve


154


and mechanically communicated with the trigger


144


of the actuator assembly


44


via the link rod


146


. A bracket


156


was used to attach the LIP gas valve


154


to the marker gun frame


14


proximate the trigger


144


.




A primary or input L/P gas line


170


is connected between the L/P valve input port and the L/P regulator output port


178


. A first and a second secondary L/P gas lines


172


&


172




a


are each connected between an L/P gas valve output port


164


, respectively, and the pneumatic cylinder


63


of the air ram


62


. The the first secondary L/P gas line


172


is connected to the piston return port


74


on the air ram


62


, and the second secondary L/P gas line


172




a


is connected to the piston extension port


75


on the air ram


62


.




The L/P gas regulator


158


is mounted at the front of the under bore


20


of the receiver


14


in gas flow communication with the high pressure gas chamber


21


The L/P gas regulator


158


takes high pressure gas from the high pressure gas chamber


21


and reduces the pressure to provide low pressure gas at its output port


178


to provide the low pressure gas requirements of the remainder of the pressure control assembly


48


. In a preferred embodiment, the LIP gas regulator


158


was mounted using an adapter plug,


160


, and was adjustable to regulate the amount of reduction of gas pressure accomplished by the L/P gas regulator


158


.




The present closed bolt action assembly was used to convert an existing paintball marker gun from an open bolt action to a closed bolt action in the following manner:




the existing bolt and hammer assembly was removed from the marker gun


10


, and the present bolt and hammer assembly


40


was installed in the marker gun


10


with out modification of the existing receiver


14


;




the existing trigger was removed from the trigger group or frame


30


of the marker gun


10


, and replaced with the present actuator assembly


44


, again without structural modification of the existing marker frame


14


; and




the present pressure control assembly


48


was installed on the marker gun


10


, and connected to the actuator assembly


44


and to the bolt and hammer assembly


40


as described above, to provide a paintball marker gun having a closed bolt action.




For the convenience of an end user, the present invention is provided as a kit for converting an open bolt action paintball marker gun to a closed bolt action The kit comprises the closed bolt action assembly of the present invention, instructions on how to accomplish the conversion, and a container


200


for holding the instructions, the present closed bolt action assembly and any ancillary parts or tools that may be desirable by one of ordinary skill in the art to include in the kit for the benefit of an end user.




While the above description contains many specifics, these should not be construed as limitations on the scope of the invention, but rather as exemplifications of one or another preferred embodiment thereof. Many other variations are possible, which would be obvious to one skilled in the art. Accordingly, the scope of the invention should be determined by the scope of the appended claims and their equivalents, and not just by the embodiments.



Claims
  • 1. A closed bolt action assembly for a gas operated paintball marker gun having a marker gun body and frame, the action assembly comprising:a combination bolt and hammer assembly releaseably containable in the marker gun body, the marker body being mounted on the marker gun frame; an actuator assembly disposed in the marker gun frame in mechanical communication with the bolt and hammer assembly, for releaseably holding the bolt and hammer assembly in a cocked configuration; and a pressure control assembly in mechanical communication with the actuator assembly and in gas how communication with the bolt and hammer assembly.
  • 2. The action assembly of claim 1, wherein the combination bolt and hammer assembly further comprises a bolt assembly and a hammer assembly which are removably retainable in the marker body, the bolt assembly for opening and closing a breech of the marker gun to load a paintball projectile into the marker gun, and for positioning the projectile into a chamber of a barrel of the marker gun, and the hammer assembly for operating a high pressure gas valve to open a high pressure gas flow path between a source of high pressure gas and the chamber of the barrel, through the bolt.
  • 3. The bolt assembly of claim 2, further comprising an air ram having two ends with a double action piston, a shaft of which piston protrudes from a first end of the ram a ram mounting block receiving a second end of the air ram and for releaseably retaining the bolt assembly in the marker body, and two low pressure gas ports disposed one proximate each end of the ram in communication with an interior space of the ram, and a bolt head connected to a shaft end of the piston shaft.
  • 4. The bolt assembly of claim 3, further comprising a bolt sealing disk disposed proximate the first end of the ram, the disk for providing stability to the bolt and pneumatic isolation of the bolt head from the air ram.
  • 5. The bolt assembly of claim 3, further comprising the bolt head being a cylinder having a central axis, a solid circumferential surface, a bolt-face end and a breech end, an inside-mating surface along at least a portion of the central axis, and a plurality of gas flow passage passages communicating between and through the bolt-face and breech ends of the bolt head.
  • 6. The combination bolt and hammer assembly of claim 2, wherein the hammer assembly further comprises a cylindrical striker in axial alignment with a cylindrical tensioner block and a bias spring disposed along an axis between the striker and the block and biased to axially separate the striker from the mount block the striker having a coaxial lumen along a portion of its axis for receiving a forward end of the bias spring and the tensioner block having a coaxial lumen along a portion of its axis for receiving a backward end of the bias spring.
  • 7. The hammer assembly of claim 6, wherein the tensioner block has a pre-loading means for adjusting the bias of the bias spring.
  • 8. The hammer assembly of claim 6, wherein the tensioner block has an adjusting screw for pre-loading a bias on the bias spring.
  • 9. The combination bolt and hammer assembly of claim 6, further comprising a cocking rod, the cocking rod slidably passing through a ram mounting block and in parallel to all air ram of the bolt assembly, the cocking rod having a first end in mechanical communication with a link pin on the striker of the hammer assembly, and a second end outside the marker body, the second end adapted to be manually gripped and withdrawn from the marker body to place the hammer assembly of the combination bolt and hammer assembly in a cocked configuration.
  • 10. The combination bolt and hammer assembly of claim 6, further comprising an integral cocking rod disposed completely with in the hammer assembly.
  • 11. The action assembly of claim 2, wherein the bolt and hammer assembly further comprises a detent physically disposed in part on the bolt and on the hammer, the detent alignable with a through hole in the marker body, the through hole for receiving a locking cross pin, and the cross pin for engaging the detent and securing the action assembly in the marker body.
  • 12. The action assembly of claim 1, wherein the actuator assembly comprises a trigger in direct mechanical communication with the pressure control assembly and with a means for releaseably holding the hammer of the bolt and hammer assembly in a cocked configuration.
  • 13. The actuator assembly of claim 12, wherein a link rod mechanically connects the trigger to the pressure control assembly.
  • 14. The actuator assembly of claim 12, wherein a slide switch mechanically connects the trigger to the pressure control assembly.
  • 15. The action assembly of claim 1, wherein the pressure control assembly comprises:a slide operated, two-way, low pressure gas valve in direct mechanical communication with the actuator assembly; a mount attaching the low pressure gas valve to the marker gun frame; a primary low pressure gas line and a first and a second secondary gas lines, each connected at one end to the low pressure gas valve, and at the other end, the primary gas line is connected to a low pressure gas regulator, the first secondary gas line is connected to a piston return port on the air ram, and the second secondary gas line is connected to the piston extension port on the air ram; and a low pressure gas regulator connected to the marker gun body and in gas how communication with a high pressure gas source and with the other end of the primary low pressure gas line.
  • 16. The pressure control assembly of claim 15, wherein the low pressure gas regulator is adjustable to regulate an amount of reduction of gas pressure accomplished by the regulator.
  • 17. A method of using the closed bolt action assembly of claim 1 to convert a paintball marker gun from an open bolt action to a closed bolt action comprising the steps of:removing a bolt and hammer assembly of the open bolt action from the marker gun; installing the combination bolt and hammer assembly in the marker gun; replacing a trigger from the marker gun with the actuator assembly; and installing the pressure control assembly on the marker gun, and connecting the pressure control assembly to the actuator assembly and to the bolt and hammer assembly to provide a paintball marker gun having a closed bolt action.
  • 18. A kit for converting an open bolt action paintball marker gun to a closed bolt action comprising:the closed bolt action assembly of claim 1; instructions; and a container for containing the closed bolt action assembly and the instructions.
Parent Case Info

The present invention claims the benefit of prior filled U.S. Provisional Patent Application Ser. No. 60/302,201, filed Jun. 29, 2001, and incorporated herein by reference.

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Number Name Date Kind
5413083 Jones May 1995 A
5462042 Greenwell Oct 1995 A
5503137 Fusco Apr 1996 A
5505188 Williams Apr 1996 A
5515838 Anderson May 1996 A
5613483 Lukas et al. Mar 1997 A
5881707 Gardner, Jr. Mar 1999 A
5890479 Morin Apr 1999 A
5913303 Kotsiopoulos Jun 1999 A
6035843 Smith et al. Mar 2000 A
6065460 Lotuaco, III May 2000 A
6142136 Velasco Nov 2000 A
6343599 Perrone Feb 2002 B1
20020088449 Perrone Jul 2002 A1
Provisional Applications (1)
Number Date Country
60/302201 Jun 2001 US