This invention relates to a closed cycle rotary heat engine with confined working fluid. More particularly, the invention relates to a closed cycle heat engine having a ratio of volumes of working chambers positioned when disposed at an isentropic expansion zone trailing edge and at an isentropic expansion zone leading edge set equal to a ratio of volumes of working chambers when disposed at an isentropic compression zone leading edge and at an isentropic compression zone trailing edge.
Heat engines are well known for their ability to convert heat energy to usable work. Heat engines such as steam engines, steam and gas turbines, diesel engines, and Stirling engines can provide power for transportation, machinery, or producing electricity, to name a few.
Rotary heat engines have a rotating hub of dynamic chambers, containing a working fluid, that are coupled to work-transfer elements to deliver mechanical work-output. They operate in a cyclical manner. Heat is added to the confined working fluid during a portion of the cycle and heat is rejected from the working fluid during another portion of the cycle. Heat causes expansion of the working fluid as work is performed. A portion of the work is used to compress the working fluid as heat is rejected. The work performed by the working fluid during expansion minus the work used to compress the working fluid during compression is the net work available to overcome friction and deliver mechanical work-output.
Because heat engines cannot convert all the input energy to useful work, some of the heat is not available for mechanical work, where the percentage of thermal energy that is converted to mechanical work defines the thermal efficiency of the heat engine. The theoretical upper limit of efficiency of a heat engine cycle is that of the Carnot Cycle. Practical heat engines such as the Rankine, Brayton, or Stirling engines operate on less efficient cycles. Typically, the highest thermal efficiency is achieved when the input (heat zone) temperature is as high as possible and the output (cold zone) temperature is as low as possible.
The Carnot cycle has long been considered the ideal heat engine cycle. It has been the goal of many heat engine designers. However, to attain Carnot cycle efficiency would be meaningless, since no power would be developed. Attempts have been made to improve the efficiency of heat engines. But, maximum power of a heat engine occurs at efficiencies considerably below Carnot cycle efficiency. Carnot cycle efficiency is only a limit of efficiency, not necessarily an ideal goal. Of course, it is desirable to balance desired power, efficiency, and cost.
There are many, many heat engine designs. There are internal combustion engines, external combustion engines, piston engines, turbine engines, rotary engines and many others. The instant invention is a closed cycle rotary heat engine.
The following patents appear to have relevancy to the instant invention:
Except for Patent 7, they describe attempts to increase efficiency and power by circulating the working fluid external from the working chambers for heating and cooling. This, however, dilutes ideal isothermal expansion and isothermal compression, during the heating and cooling stages. Patents 6 and 8 more nearly provide ideal expansion and compression, since they minimize the heating and cooling areas being open to more than one working chamber at a time.
However, a second loss of efficiency for all of the Patents 1 through 8 occurs because heat is conducted from the hot areas to the cold areas by paths other than through the working fluid. Such a path would be through the housing.
A third loss of efficiency for all of the Patents 1 through 8, is the lack of defined dimensional parameters to assure proper temperature, pressure, and volume relationships of the working fluid.
What is needed is a heat engine that optimizes heat engine power and/or efficiency by having proper parametric relationships of temperature, pressure, and volume, as well as minimizing loss of efficiency by preventing heat loss by maximizing the amount of heat transfer from the heating areas to the cooling areas through the working fluid, and minimizing heat transfer through other conduction paths.
The current invention overcomes the teachings of the prior art by providing a closed cycle heat engine that includes a plurality of variable volume movable working chambers, each having a first volume of working fluid when disposed at an isentropic expansion zone leading edge, a second volume of working fluid when disposed at an isentropic expansion zone trailing edge, a third volume of working fluid when disposed at an isentropic compression zone leading edge, and a fourth volume of working fluid when disposed at an isentropic compression zone trailing edge. The second working fluid volume divided by the first working fluid volume provides a first volume ratio. The third working fluid volume divided by the fourth working fluid volume provides a second volume ratio. The first volume ratio is equal to the second volume ratio. The working fluid efficiently performs work by traversing a cycle consisting of an isothermal expansion, an isentropic expansion, an isothermal compression, and an isentropic compression.
According to one embodiment of the invention, the closed cycle heat engine includes a housing, with end closures, having a cylindrical shape with an inner surface and an outer surface. The current embodiment further includes a thermal layer that abuts the inner surface of the housing and is concentric with it. The inner surface of the thermal layer has a cylindrical-quadrant heat input span having a first temperature, a cylindrical-quadrant isentropic expansion span, a cylindrical-quadrant heat output span having a second temperature, and a cylindrical-quadrant isentropic compression span, where the first temperature is larger than the second temperature and both the temperatures are predetermined. Further included is a plurality of variable volume movable working chambers held by the housing and interfacing the thermal layer. Additionally, included is a work delivery transmission, where the working chambers convey work to the transmission and the transmission delivers the work outside the housing. According to the current embodiment, a working fluid is confined within the working chambers, where the working fluid receives heat from the heat input span and rejects heat to the heat output span, and a temperature drop in the isentropic expansion span is equal to a temperature rise in the isentropic compression span, where the cylindrical-quadrant spans of the thermal layer are disposed such that the previously mentioned first volume ratio and second volume ratio are equal and ensures a temperature range of the working fluid is less than a temperature difference between the heat input temperature and the heat output temperature and a specified power and efficiency is attained. Temperature differentials are required for heat to flow during heat input and heat output.
In one aspect of the current invention, the working chambers are a wedge shape having working chamber walls that include an outer surface of a vane hub, the thermal layer, planar surfaces of rectangular vanes slidingly fitted in the vane hub, and end closures. Here, the vane hub is eccentric to the thermal layer.
In another aspect of the invention, the working chambers have a cylindrical shape with working chamber walls that include a cylinder wall, a front surface of a moveable cylindrical piston disposed in the cylinder chamber and the thermal surface, where the piston is pivotably connected to a first end of a piston rod and a second end of the piston rod is disposed to pivot about an axis of a bearing post, where the bearing post is positioned eccentric to the thermal surface.
According to a third aspect of the invention, the working chambers have a cylindrical shape with working chamber walls that include a cylinder wall, a front surface of a cylindrical piston and the thermal layer, where a first piston is rigidly connected to a first end of a piston rod and a second end of the piston rod is rigidly connected a second piston, and where the piston rod has a bearing slot at the center of the rod for receiving a bearing post, where the bearing post is eccentric to the thermal surface.
The objectives and advantages of the present invention will be understood by reading the following detailed description in conjunction with the drawings, in which:
a-2d show temperature-entropy diagrams of the rotary heat engine cycle according to the current invention.
a-3b show piston-based working chamber embodiments according to the current invention.
Although the following detailed description contains many specifics for the purposes of illustration, anyone of ordinary skill in the art will readily appreciate that many variations and alterations to the following exemplary details are within the scope of the invention. Accordingly, the following preferred embodiment of the invention is set forth without any loss of generality to, and without imposing limitations upon, the claimed invention.
An efficient closed cycle rotary heat engine is described that uses a known constant-temperature heat input and a known constant-temperature heat output for providing work output. Referring to the figures,
In the current invention, efficiency is achieved by setting the absolute value of the ratio of the volume of the working chamber 104 when positioned at the isentropic expansion zone trailing edge 118 to the volume of the working chamber positioned at the isentropic expansion zone leading edge 116 equal to the absolute value of the ratio of the volume of the working chamber 104 positioned at the isentropic compression zone leading edge 122 to the volume of the working chamber positioned at the isentropic compression zone trailing edge 120. Providing a known constant hot element 102 temperature and a known constant cold element 110 temperature enables the arc-spans across the isentropic zones to be determined and the chamber volume ratios may be made equal for optimizing engine efficiency.
Some known constant heat input sources include geothermal, nuclear and fossil fuels, where some known constant cooling output sources include large bodies of water and radiators coupled to large heat sinks, to name a few.
Further shown in
In the closed-cycle system 100 of the current invention, the working fluid temperature is determined from the known values of the hot element 102 temperature and the cold element 110 temperature. Specifically, it is desirable to determine the working fluid temperature when the net heat is maximum, where the net heat of the system is the difference of the heat added HA=th(S2−S1) and the heat rejected HR=t1(S2−S1) such that the net heat is HN=(th−t1)(S2−S1). Here, th is the working fluid high temperature, t1 is the working fluid low temperature, S1 is the entropy across the isentropic compression zone 114 beginning at the trailing edge 122 of the cold element 110 and ending at the leading edge 120 of the hot element 102, S2 is the entropy across the isentropic expansion zone 108 beginning at the trailing edge 116 of the hot element 102 and ending at the leading edge 118 of the cold element 110.
From this, the system efficiency is equal to the ratio of the net heat divided by the heat added:
which simplifies to
The heat added and heat rejected can be expressed using thermodynamic principles that show the change in heat in a material is equal to the specific heat of the material multiplied by the mass, and the change in temperature e.g. ΔQ=cimΔT. This can be expressed using the previously defined terms: HA=a(TH−th) and HR=b(t1−TL). The coefficients (a) and (b) relate to the heat transfer between the working fluid and the hot element 102 and cold element 110 (TH and TL, respectively) where the working fluid has a known mass and the hot element 102 and cold element 110 have specific heat transfer properties and surface areas.
The efficiency can now be expressed as
The right side of that equation can be set equal to the right side of the previous equation
so that the temperatures of the hot working fluid and cold working fluid can be expressed in terms of each other, that is
respectively.
The net heat is expressed in a useful form, where HN=HA−HR=a(TH−th)−b(t1−TL), and substituting for t1 provides the expression
To determine the maximum net heat, the derivative is set to zero, that is
or
Expressing this as a quadratic equation:
Solving for the working fluid temperature th when the net heat HN is maximum gives
and
th must be greater than the value where th=t1. Previously, an equation was shown where t1 was expressed in terms of th. So, substituting th for t1 in that equation gives:
Solving the equation for th results in:
the value where th=t1. Since th must be greater than t1, the equation
is the only root that qualifies. The equation for the maximum net heat is derived by substituting the right side of the equation for th in the equation for the net heat, giving:
The relative work, WR, is provided as
or
Solving for th gives the following quadratic equation:
(a2+2ab+b2)th2
−(2a2TH+abTH+abTL+2abTH+b2TH+b2TL−abWRTH
+2abWR√{square root over (THTL)}−abWRTL−b2WRTH+2b2WR√{square root over (THTL)}−b2WRTL)th
+(a2TH2+abTHTL+abTH2+b2THTL−abWRTH2+2abWRTH√{square root over (THTL)}−abWRTHTL)=0
As previously determined,
provides the temperature th when the net heat HN is maximum, thus
Because HN is equivalent to the net work, HNMax is equivalent to the maximum net work, WNMax, where the relative net work WR is also equal to one at that point.
The variables a, b, TH, TL and WR must be known to determine th. Assuming that a, b, TH and TL are known, values for WR can be chosen from 0 to 1.
Referring again to the drawings,
The outer surface of the thermally insulating liner abuts the inner surface of the housing 128. The inner surface of the thermally insulating liner 130 provides the cylindrical-quadrant isentropic expansion span 108 with an arc-length, set for a predetermined temperature drop of the working fluid, that spans from the isentropic expansion span leading edge 116 to the isentropic expansion span trailing edge 118. The thermally insulating layer 130 further provides the cylindrical-quadrant isentropic compression span 114 that extends concentrically with an arc-length, set for a predetermined temperature rise of the working fluid, spanning from the isentropic compression span leading edge 122 to the isentropic compression span trailing edge 120, where the absolute value of the temperature drop across the cylindrical-quadrant isentropic expansion span 108 is equal to the absolute value of the temperature rise across the cylindrical-quadrant isentropic compression span 114. The thermally insulating liner 130 is made from material having properties low in thermal conductivity, such as plastic, ceramic or glass and can be formed or machined to required mechanical tolerances. The insulating liner 130 isolates the hot element 102 and the cold element 110 from each other and from the cylindrical housing 128 confining the heat flow from the thermally conductive hot element 102 to the working fluid and from the working fluid to the thermally conductive cold element 110, providing higher efficiency. It is desirable that all parts of the heat engine, except for the hot element 102 and the cold element 110, have low thermal conductivity for maximum efficiency.
The thermally conductive hot element 102 is of cylindrical-quadrant shape and is positioned between the isentropic zones 108/114 having a hot element 102 leading edge 120 and a hot element 102 trailing edge 116 with at least one hot element 102 heat input port 106 extending there through. The outer surface of the hot element 102 abuts an inner surface of the thermally insulating liner 130 and an inner surface of the hot element 102 providing an isothermal cylindrical-quadrant heat input span 134 substantially flush with the cylindrical-quadrant isentropic spans 108/114. According to one embodiment, the hot element 102 can further have a plurality of heat exchange cavities 140 (only one is shown) extending radially into the inner surface of the hot element 102.
A thermally conductive cold element 110 has a cylindrical-quadrant shape positioned between the isentropic spans 108/114 having a cold element 110 leading edge 118 and a cold element 110 trailing edge 122 with at least one cold input port 112 extending there through. The outer surface of the cold element 110 abuts the inner surface of the thermally insulating liner 130 and the inner surface of the cold element 110 providing an isothermal compression span substantially flush with the isentropic spans 108/114. According to one embodiment, the cold element 110 further has a plurality of heat exchange cavities 138 (only one is shown) extending radially into the inner surface of the cold element 110.
The heat exchange cavities 138 and 140 enhance heat flow from the hot element 102 to the working fluid and from the working fluid to the cold element 110. As an example, if one half of the surface area is provided with holes having a depth equal to four times their diameter, the heat transfer area becomes approximately nine times as great, a considerable increase in that case. It should be noted that the heat exchange cavities 138 and 140 should not intersect the heat input ports 106 and the cold input ports 112, since the working fluid must remain confined. It is important that the heat exchange cavities 138 and 140 not be open to more than one working chamber 104 at a time.
a) through
During isentropic expansion 204, work is further performed on the working chamber 104 by the expanding working fluid as the hub 124 moves the working chamber 104 across the isentropic expansion zone 204 from point (b) to point (c). Here, work is exchanged for a temperature reduction in the working fluid to a low temperature (t1) from point (b) to point (c).
In the isothermal compression 206 from point (c) to point (d), the working fluid is compressed and heat is removed to the cold element 110 at temperature (TL) while maintaining the working fluid temperature (t1).
In the isentropic compression 208, work is required in exchange for heating the working fluid to temperature (th) as the rotating hub 124 moves the working chamber 104 across the isentropic compression zone from point (d) to point (a) to complete the cycle.
The ratio of the change in chamber volumes across the isentropic zones 204/208 are made equal to ensure that the absolute value of the temperature drop from point (b) to point (c) is equal to the absolute value of the temperature rise from point (d) to point (a). The linear and angular dimensions, eccentricities and extents of the various components are adjusted to provide the required volume ratios that optimize the system.
The difference in the work performed and the work required is the net work available to overcome friction and to power external devices of the system. Further, the net work correlates to the difference between the heat added and the heat removed by the hot element 102 and cold element 110, respectively. In
The heat energy added (HA) is the product of the working fluid high temperature (th) and the change in entropy from point (a) to point (b). Similarly, the heat energy removed (HR) is the product of the working fluid low temperature (t1) and the change in entropy from point (c) to point (d). The net heat energy (HN) is the heat energy added less the heat energy rejected. The efficiency (e) of the current invention is the ratio of net heat energy (HN) to the heat energy added to the system (HA). The current invention provides an optimized rotary heat engine efficiency when the net heat energy (HN) is a known value.
a) and
In another embodiment,
The graph shows the value of th to be 1120 degrees Rankine and the value of t1 to be 646 degrees Rankine when the net work is maximum. With those values, it is seen that the efficiency is equal to 42 percent.
Efficiency can be increased by increasing the value of th, with a corresponding decrease in the value of t1. For example, when th is assigned the value of 1437 degrees Rankine, the corresponding value of t1 is 515 degrees Rankine. The efficiency with those values is seen to be 64 percent. However, the power will be less, since the work relative is seen to be 25 percent of the maximum.
It is seen that all values of th must be less than TH in order for heat to flow, and all values of t1 must be greater than TL in order for heat to flow. Of course, t1 must be less than th. They become equal with the chosen parameters at a temperature of 900 degrees Rankine. At that point, of course, the efficiency is zero.
Efficiency is maximum when th=TH and t1=TL. However, although the efficiency equals the Carnot cycle efficiency of 67 percent, the Net Work is zero. Although it seems contradictory, it should be understood that the efficiency is a limit. No heat engine can operate at that efficiency with the chosen parameters. So it is with the Carnot cycle. No engine can operate with the efficiency defined by the Carnot cycle.
Other graphs similar to
Assuming that it is desired to operate the engine at maximum power with the above parameters, th equals 1120 degrees Rankine and t1 equals 646 degrees Rankine. Using air as the working fluid and the thermodynamic equation (t2/t1=(V1/V2)k-1), the volume ratio can be determined. For air, the specific heat ratio, k, equals 1.40. The equation can be rewritten as (V1/V2=(t2/t1)1/(k-1)). Letting t2=1120 and t1=646, the volume ratio (Vc/Vb)=(Vd/Va)=(1120/646)2.5=3.958. The various dimensional parameters would need to be manipulated to give that volume ratio.
It should be noted that all parts, except the hot element 102 and the cold element 110, of the engine should, desirably, have low thermal conductivity so that maximum heat is transferred from the hot element 102 to the working fluid and from the working fluid to the cold element 110 in order to maximize the thermal efficiency. Also, power can be varied by increasing or decreasing the amount of working fluid within the engine, thereby increasing or decreasing the pressure and heat transfer to and from the working fluid. The means for increasing or decreasing the amount of the working fluid is not shown, since there are many ways of accomplishing that.
The present invention has now been described in accordance with several exemplary embodiments, which are intended to be illustrative in all aspects, rather than restrictive. Thus, the present invention is capable of many variations in detailed implementation, which may be derived from the description contained herein by a person of ordinary skill in the art. For example in reverse mode, by manipulating the various parameters, the invention is a refrigerator engine for removing heat from a body. Heat is absorbed by the working fluid from the cool zone and rejected to the heat zone.
All such variations are considered to be within the scope and spirit of the present invention as defined by the following claims and their legal equivalents.
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