The current invention relates generally to fluid product dispensers and in particular to dispenser reservoirs. More specifically, the invention relates to ways of venting the reservoir during the dispensing process.
It is known to dispense hand care products from a dispenser mounted to a wall, counter or dispenser stand. Dispensers may be conveniently located in building entrances, bathrooms, or lunchrooms providing convenient accessibility to passersby. Such dispensers may have a replaceable reservoir, also called a refill unit, containing hand soap, lotion or sanitizer. Replaceable reservoirs provide a sanitary solution to the problem found in refillable dispensers, which is that over time germ-laden bio-films form inside the fluid container and dispenser nozzle.
Replaceable reservoirs are often installed into dispensers in an inverted manner, which takes advantage of gravity to draw fluid out of the container. The reservoirs are connected to a pump, which pressurizes the fluid and meters out a predetermined amount of product. In many systems, the reservoirs are sealed from exposure to the atmosphere. As such, air cannot displace the fluid being pumped out of the reservoir thereby creating a vacuum inside the container. This makes it harder to draw fluid out of the reservoir and as such additional energy is needed to operate the pump. In systems using an onboard power supply this shortens the useful life of the power supply.
To overcome this problem, some reservoirs are constructed using thin gauge material. Thin-walled reservoirs are prone to collapse under atmospheric pressure as fluid is removed from the container. While the problem associated with vacuum pressure is somewhat alleviated, the thin gauge walls are susceptible to damage. Moreover, it is hard to read how much fluid is remaining in the refill reservoir because thin walls collapse unevenly and unpredictably.
Some systems vent ambient air directly into the refill reservoir to displace fluid dispensed from the system. While this relieves the vacuum pressure, it adds to the likelihood that germs, bacteria or other pathogens will be introduced into the system.
It would therefore be advantageous to use a rigid bottle that has side walls utilizing heavier gauge material if there was a way to vent the bottle without introducing contaminants into the replaceable reservoir. The embodiments of the current invention obviate the aforementioned problems.
In one embodiment of the subject invention, a dispensing system is provided that uses a replaceable reservoir for storing fluid product. The replaceable reservoir comes assembled with a pump and nozzle. The pump includes a vent that introduces air into the reservoir when fluid has been dispensed from the system. A bladder is connected to the inlet end of the pump assembly and positioned within the reservoir. Air vented into the reservoir is captured within the bladder and prevented from contacting the remaining fluid in the reservoir.
In one particular embodiment of the dispensing system, the bladder is generally oval or spherical is shape. In another embodiment, the bladder is shaped like a bellows or accordion.
In another embodiment of the subject invention, a refill unit for an associated dispensing system dispensing an associated liquid product includes: a reservoir defining an internal region for storing an associated liquid product, wherein the internal region is sealed from exposure to ambient air, wherein the reservoir includes an aperture through which the associated liquid product is operatively dispensed without exposing the internal region to ambient air; an air-tight variable volume bladder disposed within the internal region of the reservoir, the air-tight variable volume bladder defining an expandable bladder volume region that is sealed with respect to the internal region of the reservoir, wherein the air-tight variable volume bladder includes an inlet; and, wherein the reservoir includes an orifice open to ambient air and wherein the inlet of the air-tight variable volume bladder is connected to the orifice in a sealed manner to prevent exposure of the internal region of the reservoir to ambient air, and wherein the air-tight variable volume bladder expands when associated liquid product is operatively dispensed from the reservoir.
In one aspect of the embodiments of the subject invention, the refill unit also includes a check valve operatively connected to the aperture for allowing associated liquid product to flow from the reservoir, wherein the check valve inhibits ambient air from entering into the reservoir through the aperture.
In yet another aspect of the embodiments of the subject invention, the air-tight variable volume bladder is comprised of one or more walls constructed from pliable material.
In still another aspect of the embodiments of the subject invention, the air-tight variable volume bladder is comprised of one or more walls constructed from elastically deformable material.
In even another aspect of the embodiments of the subject invention, the air-tight variable volume bladder is comprised of one or more walls constructed from semi-rigid material separated by pleats that allow the one or more walls to fold and unfold thereby creating the expandable bladder volume region.
In still yet another aspect of the embodiments of the subject invention, vacuum pressure is generated within the internal region when associated liquid product is dispensed from the reservoir, and the air-tight variable volume bladder expands proportionally to the magnitude of vacuum pressure generated within the internal region.
In another embodiment of the subject invention, a refill unit for an associated dispensing system dispensing an associated liquid product includes: a reservoir defining a volumetric region for storing an associated liquid product, the reservoir including an aperture through which the associated liquid product is operatively dispensed; an expandable bladder constructed from pliable material, the expandable bladder being positioned within the volumetric region, wherein the expandable bladder is sealed in an air tight manner from the volumetric region of the reservoir, and wherein the expandable bladder includes a bladder inlet; a pump having a pump housing attached to the aperture of the reservoir in a sealed manner thereby preventing the volumetric region from exposure to ambient air, wherein the pump includes a pump inlet fluidly connected to the volumetric region for dispensing associated liquid product without exposing the volumetric region to ambient air; and wherein the pump housing includes an orifice having an orifice inlet exposed to ambient air and an orifice outlet connected in an air-tight manner to the bladder inlet.
In one aspect of the embodiments of the subject invention, the pump includes a check valve that allows associated fluid product into the pump and that prevents ambient air from entering the volumetric region.
In another aspect of the embodiments of the subject invention, the expandable bladder is constructed from elastically deformable material and wherein the expandable bladder is expandable from a first volume to a larger second volume when associated fluid product is pump from the reservoir; and the refill unit also includes a locking ring fixedly attaching the expandable bladder to the pump housing.
In yet another aspect of the embodiments of the subject invention, the pump housing includes an annular groove; and, wherein the locking ring compresses the material of the expandable bladder against the groove thereby creating an air tight seal.
In still another aspect of the embodiments of the subject invention, the expandable bladder is comprised of a plurality of walls constructed from semi rigid material, wherein the plurality of walls are separated by pleats that allow the plurality of walls to fold together in a first volume and that allow the plurality of walls unfold in a substantially larger second volume.
In even another aspect of the embodiments of the subject invention, the reservoir is constructed from semi-rigid material.
In another embodiment of the subject invention, a refill unit for an associated dispensing system dispensing an associated product, includes: a reservoir defining a volumetric region for storing an associated product, wherein the reservoir includes an aperture and an orifice; a pump attached to the aperture of the reservoir in a sealed manner, wherein the pump includes a pump inlet fluidly connected to the volumetric region; a variable volume bladder disposed within the volumetric region of the reservoir, wherein the variable volume bladder is sealed with respect to the volumetric region of the reservoir, wherein the variable volume bladder includes an inlet; and wherein the orifice is open to ambient air and wherein the inlet of the variable volume bladder is connected to the orifice of the reservoir in a sealed manner to prevent exposure of the internal region of the reservoir to ambient air.
In one aspect of the embodiments of the subject invention, the pump is a piston pump, which may include a check valve for allowing associated liquid product to dispense from the reservoir, wherein the check valve prevents ambient air from entering the volumetric region.
In another aspect of the embodiments of the subject invention, the reservoir is constructed from semi-rigid material.
In yet another aspect of the embodiments of the subject invention, the variable volume bladder is comprised of one or more walls constructed from pliable material.
In still another aspect of the embodiments of the subject invention, the variable volume bladder is comprised of one or more walls constructed from elastically deformable material.
In even another aspect of the embodiments of the subject invention, the variable volume bladder is comprised of one or more walls constructed from semi-rigid material separated by pleats that allow the one or more walls to fold and unfold thereby allowing the bladder to have a variable volume.
A product dispensing system is depicted in
In the embodiment depicted in
As mentioned, the base 14 is designed to securely receive the fluid reservoir 26. The walls 15 of the base 14 may be constructed to form a concave region 20 at an upper end of the dispensing system 10. Structural components, not shown, receive and lock the reservoir 26 in place during use. A latch 30 is included to release the fluid reservoir when service is required.
Before installation into the base 14, the reservoir is fitted with a pump 51 (shown in
With continued reference to
In one embodiment, the batteries (not shown) may be housed in the body of the drip plate 38. Conductors (also not shown) may be routed from the battery cavity up to the motor located in the base 14. It follows that the conductors run to the motor through the spine 34. In other embodiments, electronic circuitry, e.g. circuit boards, used by the dispensing system 10 may also be housed in the base 14 or spine 34. It is expressly noted here that other configurations of dispenser housing may be employed that do not include a spine 34 or drip plate 38. In these embodiments, the control circuitry as well as the batteries may be housed in the base 14. All such variations are to be construed as falling within the scope of coverage of the embodiments of the subject invention.
Still referencing
Other modes of operation are considered where the dispensing system 10 is manually activated. A push-bar or lever (not shown in the figures), may be moveably connected to the base 14 of the dispensing system 10. In one particular embodiment, the push-bar may pivot to directly contact the actuating components of the pump 51. Alternatively, the push-bar may translate to engage a linkage that actuates the pump 51. In operation, the user physically depresses the push-bar. Force from the user's hand is translated to actuate the pump 51. Accordingly, the need for a motor or other electrically powered actuator is eliminated, as well as the need for motion sensors.
With reference now to
With continued reference to
It is expressly noted here that the pump 51 may be integrally fashioned with the cap 50. However, alternative embodiments are contemplated where the pump 51 comprises a separate component that installs with the cap 50 onto the fluid reservoir 26. In either case, once securely installed, a fluid tight connection is made between the aperture of the fluid reservoir 26 and the pump/cap assembly.
With continued reference to
Referring again to
A membrane or bladder 70 is connected that surrounds and isolates the orifices 68 from direct contact with the fluid contained in a reservoir area 32. As such, fluid contained in the reservoir 26 cannot egress or leak through the orifices 68. Moreover, air flowing into internal region of the reservoir area 32 (as will be described further below) is prevented from contacting the fluid product thereby maintaining the sanitary seal of the fluid reservoir 26.
The bladder 70 may be constructed from pliable material, which can collapse upon itself or expand when air, i.e. air pressure or atmospheric air, is introduced into the bladder. In one embodiment, the bladder 70 is constructed from polymeric material, which may be a thermoplastic polymer. More specifically, the material comprising the bladder 70 may be comprised of a thermoset material. However any type of material that allows the bladder 70 to adjust its volume may be used as is consistent with the embodiments described herein.
The bladder material may have a relatively high elasticity. A bladder 70 constructed from this type of material stretches to expand when air is introduced into its interior and contracts to its original shape when air is relieved from the system. It will be realized that elastomeric material exerts an element of pressure on the air contained within the bladder 70 which is in addition to the pressure exerted by the amount of fluid remaining in the reservoir 26.
In an alternative embodiment, the bladder 70 may be constructed from pliable material having a relatively low elasticity. In this instance, the walls of the bladder 70 do not substantially stretch when filled with air but rather just unfurl or straighten out. Absent air in the bladder 70, the walls simply fold upon themselves. In this instance, the walls of the bladder 70 expand and retract only as a function of the head pressure within the reservoir area 32. Still, with either type of material the volume of the bladder changes in response to the amount of fluid remaining in the reservoir area 32.
Still focusing on
It is noted here that other configurations of the bladder receiving portion 78 may be employed without limiting the scope of the claimed invention. Other embodiments may comprise a bladder receiving portion 78 that has a substantially smooth outer surface or alternatively a rippled or an uneven outer surface. Still other embodiments are contemplated where the opening of the bladder 70 is positioned and secured to an inner or recessed surface of the bladder receiving portion 78.
In one method of assembling the fluid reservoir 26, the bladder 70 may be initially installed onto the bladder receiving portion 78 of the pump 51 and cap 50. In one embodiment, the orifices 68 are disposed at a distal end of the pump 51. As such, bladder 70 may be juxtaposed to the distal end of the pump 51 and secured thereto by way of the clamping mechanism 73. Separately, the reservoir 26 may be filled with fluid product. Once the bladder 70 has been installed and the reservoir has been filled, the pump/bladder assembly may be inserted into the reservoir area 32, where the entire assembly is secured in place by the cap 50 or by other means chosen with the sound judgment of persons of skill in the art.
Skilled artisans will readily see that as the pump 51 is actuated, fluid product will be dispensed through the nozzle 28 and as a result vacuum pressure within the walls of the reservoir 26 will increase. As vacuum pressure increases, ambient air will automatically flow into the bladder 70 expanding its volume thereby equalizing the pressure within the reservoir 26. Consequently, less energy will be needed to actuate the pump 51, which maximizes the useful life of the batteries.
With reference now to
With reference now to
The dispensing system 10 may further include a control system (mentioned above) comprising one or more electronic circuits, not shown, for controlling the operation of the dispensing system 10. The electronic circuitry may reside on a printed circuit board and received in a suitable enclosure, not shown. Energy may be supply from the batteries to power the control system. In one embodiment, digital electronic circuitry is included in the control system, which functions to output signals used to control operation of various components of the dispensing system 10, like for example operation of the motor, not shown. The digital electronic circuitry may also function to receive input signals from the electronic validation key 60 and onboard sensors 42. During maintenance of the dispenser 10, service personnel may detach the existing fluid reservoir 26 from the base 14 and replace it with a new sanitary fluid reservoir. Once installed, the control system will check the signal received by the interrogator to ensure that the correct refill unit has been installed. Upon verification, the control system will enable the motor to actuate the pump 51 when activated by the user.
Having illustrated and described the principles of the dispensing system in one or more embodiments, it should be readily apparent to those skilled in the art that the invention can be modified in arrangement and detail without departing from such principles.
This patent application claims priority to patent application Ser. No. 61/968,058, titled CLOSED SYSTEM FOR VENTING A DISPENSER RESERVOIR, filed on Mar. 20, 2014, which is incorporated herein by reference in its entirety.
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