Closed type motor-operated compressor

Information

  • Patent Grant
  • 6599100
  • Patent Number
    6,599,100
  • Date Filed
    Friday, May 18, 2001
    23 years ago
  • Date Issued
    Tuesday, July 29, 2003
    21 years ago
Abstract
In a closed type motor-operated compressor, oil covers are provided at the upper and lower portions of a stator, as well as a porous filter provided between the lower portion coil cover and a support member for supporting a sub-bearing, wherein it is so constructed that gas discharged passes through the filter with certainty after passing through a space defined by an inner diameter of a sealed container and a constituent element(s) of a compressor mechanism, thereby dissolving a problem of decreasing heat change efficiency in a refrigerating cycle due to much of discharge of refrigerating machine oil from a discharge pipe to the refrigerating cycle.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a closed type motor-operated compressor, and mainly relates to the closed type motor-operated compressor for use in air conditioning and refrigerating, in particular, being suitable for achieving improvement on performances of refrigerating cycle thereof.




2. Description of Prior Art




The prior art will be explained by referring to Japanese Patent Laying-open No. Hei 5-99182 (1993) and Japanese Patent Laying-open No. 2000-073977 (2000), in particular, the structure of the closed type motor-operated compressor according to the conventional art, shown in

FIG. 6

attached therewith, while constituent members or elements relating thereto in

FIGS. 7 and 8

.





FIG. 6

is the cross-section view for showing an example of the conventional closed type motor-operated compressor


21


. Namely, in a central portion of a cylindrical case


23


as a main body of a hermetically sealed container


22


, being welded with a cover chamber


24


at the upper portion and with a bottom chamber at the lower portion thereof, a stator


26




a


of a motor


26


is disposed on an outer side while a rotor


26




b


on an inner side, and a compression mechanism portion


27


, which is directly connected to the rotor


26




b


by means of a crankshaft


28


, is disposed in an upper portion thereof. Also, a sub- or auxiliary bearing


33


connected with the lower end side of the crank shaft


28


and a support portion


34


(with bores


34




a


) for supporting the auxiliary bearing


33


, which has a hole or bore for collecting circulating refrigerating machine oil therethrough, are disposed in a lower portion of the case


23


. Also, within the lowest portion of the sealed container


22


on a side of the bottom chamber


25


is enclosed the refrigerating machine oil


35


.




The compressor mechanism portion


27


is formed with a stationary scroll


32


, which is screwed to a frame


29


by means of a bolt(s). The frame


29


comprises a bearing


29




b


for insertion of the crankshaft


28


, and a hole


29




c


for receiving discharge pipe


23




a


. Between the stationary scroll


32


and the frame


29


is provided a rotational scroll


31


. A swirl


31




d


of the rotational scroll


31


and a swirl


32




b


of the stationary scroll


32


are assembled together in such a manner that the rotational scroll


31


is able to wobble freely. The compressor mechanism portion


27


receives the rotational scroll


31


within a step-wise portion


29




a


of the frame


29


, while keeping it freely slidable thereon. In the compressor mechanism portion


27


, for the purpose of preventing the rotational scroll


31


from rotating on its own axis, there is provided an Oldham ring


30


having keys


30




a


, being formed on upper and lower surfaces of the ring, so that they cross at right angles to one another. Those keys


30




a


are inserted into key groove (not shown in the figure) of the frame


29


and the key seats


31




a


of the rotational scroll


31


, respectively.




Oil supply to the compressor mechanism portion


27


is provided, for the purpose of lubricating the crankshaft


28


and the frame


29


, the bearing portions


29




b


and


31




c


of the rotational scroll


31


, and sliding surfaces of the key groove of the rotational scroll


31


and the frame


29


and the keys


30




a


of the Oldham ring


30


, respectively, and also improving a property of gas sealing between the swirls


32




b


and


31




d


of the stationary scroll


32


and the rotational scroll


31


, between a mirror plate


31




b


of the rotational scroll


31


and the step-wise portion


29




a


of the frame


29


, and between end surfaces


32




c


of the stationary scroll


32


, wherein the refrigerating machine oil


35


in a lower portion of the sealed container


22


is loaded at an intermediate pressure between an discharge pressure and a suction pressure of the compressor, so that it is supplied to each portion through an oil supply bore


28




a


opened in a central portion of the crankshaft


28


.




With such the conventional closed type motor-operated compressor


21


already-known, refrigerant gas (hereinafter, “suction gas”), which is enclosed within the refrigerating cycle in advance, is sucked from a suction pipe


24




a


connecting between an external portion of the sealed container


22


and the stationary scroll


32


, due to pumping function of a compressor chamber defined by the swirls


32




b


and


31




d


of the stationary scroll


32


and the rotational scroll


31


, accompanying the rotation of the motor


26


, and after being compressed sequentially, it is discharged within the sealed container


22


, in a form of high pressure gas (hereinafter, “discharge gas”), from a discharge hole


32




a


which is opened in the vicinity of a center of the stationary scroll


32


.




In this instance, the refrigerating machine oil, which is supplied onto the sliding surfaces for improving reliability as was mentioned in the above, as well as the same one that is supplied onto sealing surfaces for improving the property of gas sealing, is mixed with the suction gas to be compressed, and it is discharged into the sealed container


22


under a condition of mist together with the discharge gas. This gas flows out from a discharge pipe


23




a


of the case


23


into the refrigerating cycle (not shown in the figure) in the outside of the sealed container


22


, and the refrigerating machine oil of the mist-like condition adheres in the form of an oil film onto an inner surface of a pipe (not shown in the figure) of the refrigerator, thereby preventing heat radiation in a heat exchanger and reducing down an efficiency in heat exchange thereof, therefore it is impossible to achieve good performance on an air conditioner and refrigerating machines.




Then, in the conventional closed type motor-operated compressor


21


, for suppressing the flow-out of the oil mist contained within the discharge gas into the refrigerating cycle, a shielding space or room


38


is formed by using a lower side of the frame


29


of the compressor mechanism portion


27


, an oil ring


36


between an upper end coil


26




c


of the motor


26


, and an oil cover


37


having a bent portion


37




a


which covers an outer diameter side and an upper surface of the upper end coil


26




c


, wherein a tip of the discharge pipe


23




a


projecting from the case


23


is inserted within the shielding space


38


, penetrating through a cutting


36




a


which is provided in a portion of the above-mentioned oil ring


36


, then no discharge gas flows into the discharge pipe


23




a


directly from a space between the frame


29


and the motor


26


.




Namely, explaining the method for preventing the flow-out of oil mist in more details thereof, the shielding space


38


is formed by using both members of the oil ring


36


mentioned above and the oil cover


37


, while inserting the tip of the discharge pipe


23




a


into the said shielding space


38


, therefore the discharge gas containing the mist-like refrigerating machine oil therein, being discharged from the compressor mechanism portion


27


, as shown by an arrow in the

FIG. 6

, and passing through a space or gap defined by the inner diameter of the case


23


and an outer periphery cut portion


26




f


of a core


26




e


of the motor


26


, goes past lower part end coil


26




d


and up within an air gap between the stator


26




a


and the rotor


26




b


from a lower portion of the motor


26


, thereby being guided to the discharge pipe


23




a.






As a result of this, comparing to the case of no such the shielding space


38


, since the passage of the discharge gas is long and the passage is continuous while being reduced down or expanded in the cross-section area thereof, the mist-like refrigerating machine oil


35


mixed within the discharge gas is separated from, and it is liquefied to drip into the lower portion of the sealed container


22


. The refrigerating machine oil flowing into the refrigerating cycle is restricted in flow-out amount thereof at a certain degree, therefore it is possible to relieve formation of oil film within the pipe of the refrigerating cycle, thereby to improve the performance of heat-exchange in the air conditioner or the refrigerating machines.





FIG. 7

is a perspective view for showing an example of a shape of the oil ring


36


.

FIG. 8

is a perspective view for showing an example of a shape of the oil cover


37


.




Both of the members have cylindrical portions being concentric with an axis of the closed type motor-operated compressor, wherein the oil cover


37


is formed with a bent portion


37




a


of width for covering the upper surface of the upper end coil


26




c


, while the oil ring


36


has a diameter size within the range of the width of the bent portion


37




a


of the oil cover


37


, and those both members, as shown in the

FIG. 6

, are elastically engaged with between the frame


29


and the end surface of the core


26




e


of the motor


26


, by using elasticity of the bent portion


37




a


of the oil cover


37


. In this instance, in general, both members are made from a resin film that has a property of electric insulation.




In the closed type motor-operated compressor explained as the conventional art in the above, the passage for the compressed gas is arranged in the structure, so that large one and small one are mixed with in the cross-section area thereof, to decelerate the flow velocity of the gas therein, thereby condensing the oil mist indirectly, so as to bring about dews along the gas passage, to drip it into the lower portion of the compressor.




However, because of an intention of saving electric power increasing more and more in the industry of the air conditioner and the refrigerating machines, it is a proposition to obtain an improvement on the performance of the heat exchanger, and there is a necessity of preventing the oil from further flowing out into the pipe of the refrigerating machine, to improve the performance or capacity of heat radiation of the pipe, therefore there is a demand of separating the oil from the discharge gas more than that in the conventional closed type motor-operated compressor.




SUMMARY OF THE INVENTION




According to the present invention, it is an object to provide a closed type motor-operated compressor, wherein the refrigerating machine oil is further prevented from flowing out from the compressor into the refrigerating cycle than that in the conventional art, with less oil in the refrigerating cycle system being less of a deterrent for heat dissipation, thereby increasing the efficiency of heat exchange by the heat exchanger thereof.




For accomplishing the object mentioned above, according to the present invention, there is provided a closed type motor-operated compressor, wherein the oil is separated from the refrigerant gas, which is compressed within the compressor, by using a filter with high efficiency.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side cross-section view for showing an embodiment of the closed type motor-operated compressor according to the present invention;





FIG. 2

is a perspective view of an upper part oil cover according to the embodiment of the present invention;





FIG. 3

is a perspective view of a lower part oil cover according to the embodiment of the present invention;





FIG. 4

is a perspective view of a filter according to the embodiment of the present invention;





FIG. 5

is a graph for showing an example of an effect of lowering a discharge amount of oil according to the present invention;





FIG. 6

is a side cross-section view for showing an example of the conventional closed type motor-operated compressor;





FIG. 7

is a perspective view of an oil ring according to the conventional example; and





FIG. 8

is a perspective view of an oil cover according to the conventional example.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENT(S)




Hereinafter,

FIG. 1

shows the structure of a closed type motor-operated compressor, according to an embodiment of the present invention. Also, examples of the components thereof will be shown partially by referring to

FIGS. 2

to


4


, which are provided for separation of refrigerating machine oil from refrigerant gas compressed within a compressor. Also, an effect of lowering discharge amount of oil in the present embodiment is shown in FIG.


5


.





FIG. 1

shows a side cross-section view of the closed type motor-operated compressor


1


, according to the embodiment of the present invention. Namely, in a central portion of a case


3


, i.e., a main body of a sealed container, being attached with a cover chamber


4


at an upper portion thereof while with a bottom chamber


5


at a lower portion thereof, a stator


6




a


and a rotor


6




b


of a motor


6


are disposed on an outside and an inside thereof, while disposing a compressor mechanism portion


7


, which is directly connected to the rotor


6




b


by means of a crankshaft


8


, in an upper portion thereof. Also, a sub-bearing


13


, being connected to the crankshaft


8


at a lower end side thereof, and a disc


14


, having a bore


14




a


and functioning as a supporting member for supporting the sub-bearing


13


thereby, are disposed in a lower portion thereof. Further, within a lowest portion of a bottom chamber


5


of the sealed container


2


is enclosed refrigerating machine oil


15


.




The compressor mechanism portion


7


is formed with a stationary scroll


12


, which is connected to a frame


9


through a bolt. The frame


9


comprises a bearing


9




b


for insertion of the crankshaft


8


therein, and a hole


9




c


for receiving discharge pipe


3




a


. Between the stationary scroll


12


and the frame


9


is provided a rotational scroll


11


. A swirl lid of the rotational scroll


11


and a swirl


12




b


of the stationary scroll


12


are assembled or meshed to each other, in such a manner that the rotational scroll


11


is able to oscillate freely. The compressor mechanism portion


7


receives the rotational scroll


11


within a step-wise portion


9




a


of the frame


9


, while keeping it freely slidable thereon. In the compressor mechanism portion


7


, for the purpose of preventing the rotational scroll


11


from rotating on its own axis, there is provided an Oldham ring


10


having keys


10




a


, being formed on upper and lower surfaces of the ring, so that they cross at right angles to one another. Those keys


10




a


are inserted into key grooves (not shown in the figure) of the frame


9


and the key grooves


11




a


of the rotational scroll


11


, respectively.




Oil supply to the compressor mechanism portion


7


is provided for the purpose of lubricating the crankshaft


8


, the frame


9


and the bearing portions


9




b


and


11




c


of the rotational scroll


11


, and between sliding surfaces of the key grooves of the rotational scroll


11


and the frame


9


and the keys


10




a


of the Oldham ring


10


, respectively, and also for improving the property of gas sealing between the swirls


12




b


and lid of the stationary scroll


12


and the rotational scroll


11


, between a mirror plate


11




b


of the rotational scroll


11


and the step-wise portion


9




a


of the frame


9


, and between end surfaces


12




c


of the stationary scroll


12


, wherein the refrigerating machine oil


15


, in a lower portion of the sealed container


2


, is loaded at an intermediate pressure between a discharge pressure and a suction pressure of the compressor, so that it is supplied to each portion through an oil supply bore


8




a


opened in a central portion of the crankshaft


8


.




With this closed type motor-operated compressor


1


, refrigerant gas (hereinafter, “suction gas”), which is enclosed within the refrigerating cycle in advance, is sucked from a suction pipe


4




a


connecting between a refrigerant pipe (not shown in the figure) in an outside of the sealed container


2


and the stationary scroll


12


directly, due to pumping function of a compressor chamber defined by the swirls


12




b


and lid of the stationary scroll


12


and the rotational scroll


11


, accompanying the rotation of the motor, and after being compressed sequentially, it is discharged within the sealed container


2


, as high pressure gas (hereinafter, “discharge gas”), from a discharge bore


12




a


which is opened in the vicinity of a center of the stationary scroll


12


.




In this instance, the refrigerating machine oil, which is supplied onto each the sliding surface and the swirl or the mirror plate surface of the rotational scroll


11


for improving the reliability mentioned above and the property of gas sealing, is mixed with the suction gas to be compressed, and it is discharged into the sealed container


2


under a condition of mist together with the discharge gas. The oil adheres in a form of oil film onto an inner surface of a refrigerating cycle (not shown in the figure) in the outside of the sealed container


2


, thereby disturbing heat radiation in a heat exchanger and reducing down efficiency in heat exchange, therefore it is impossible to obtain good performance thereof for an air conditioner and refrigerating machines.




While, on a side of the lower part end coil


6




d


of the motor is provided a lower part coil cover


17


, being formed in a shape including a bottom


17




a


covering an outer diameter and a lower side of the end coil


6




d


, so that circumference end surface


17




b


thereof contacts on a lower end surface of the core


6




e


, as shown in the FIG.


1


. Further, below the lower coil cover


17


is provided a ring-like porous filter


18


having a certain thickness and width, wherein a lower end surface


18




b


thereof is adhered closely onto the disc


14


for supporting the sub-bearing


13


while an upper end surface


18




a


onto a lower end surface of the bottom portion


17




a


of the lower part coil cover


17


, thereby comprising a lower part shielding space


20


.




As was mentioned in the above, in the closed type motor-operated compressor


1


according to the present embodiment, the shielding spaces


19


and


20


are comprised at the upper and lower sides of the motor


6


, respectively, therefore the discharge gas containing the oil mist passes through, as shown by an arrow of solid line, from the discharge hole


12




a


of the stationary scroll


12


through a bore of the frame


9


, and it further goes down through the space defined by the upper part oil cover


16


and the inner diameter of the case


3


, in an air gap defined between a cut portion


6




f


on an outer periphery of core of the motor


6


and the inner diameter of the case


3


.




Further, the discharge gas containing the oil mist reaches to a space defined by the lower oil cover


17


and the outer diameter of the filter


18


and the inner diameter of the sealed container


3


, and then it passes through fine holes of the porous filter


18


. Through the lower shielding space


20


, it rises up in a fine air gap defined between the stator


6




a


and the rotor


6




b


of the motor


6


, so as to reach the upper shielding space


19


, and after that it is guided into the discharge pipe


3




a


, which projects into the upper shielding space


19


.




Namely, comparing to the conventional closed type motor-operated compressor, the flow passage for the discharge gas is restricted within the closed type motor-operated compressor in this embodiment, and the lower oil cover


17


is provided for covering a lower portion of the motor


6


, i.e., the lower part end coil


6




d


, so that the discharge gas passes through the porous filter


18


in the ring-like shape after passing through the air gap defined by the cut portion


6




f


on the outer periphery of the core and the inner diameter of the case


3


. The porous filter


18


is constructed so that it fills up with a gap defined between the lower oil cover


17


and the disc


14


which partitions between the bottom chamber


5


in which the refrigerating machine oil


15


is accumulated, and the motor


6


.




With such the construction in the closed type motor-operated compressor


1


according to the present embodiment, when the discharge gas passes through the filter


18


, the gas, being filtered out the oil mist therefrom when it passes through the air gap, flows out into the discharge pipe


3




a


, as shown by the arrow of solid line, while the mist filtered out by the filter is liquefied, so as to be collected from the lower portion of the filter


18


through the hole


14




a


of the disc


14


into the lower portion of the sealed container


2


, as shown by an arrow of dotted line.




As a result of this, comparing to such the case of no filter provided as shown in the

FIG. 5

, it is possible to reduce the discharge amount of the refrigerating machine oil into the refrigerating cycle, greatly, in a case where the filter is provided according to the embodiment, into which the present invention is applied.





FIG. 2

is a perspective view for showing an example of the shape of the upper part oil cover


16


, according to the present invention. Namely, this has a cylindrical shape with stages, being concentric with the axis of the closed type motor-operated compressor, having an inner diameter at the lower side thereof, which is larger a little bit than the outer diameter of the upper end coil


6




c


of the motor


6


, and having an inner diameter at the upper side within allowable ranges of an inner/outer diameter size of the end coil


6




c


, and the oil cover


16


has a portion opened an insertion hole


16




a


for the discharge pipe


3




a


of the sealed container


2


. The upper part oil cover


16


may be made of an electric insulating material such as, for example, resin. Herein, the upper oil cover


16


shown in the

FIG. 2

is in a form of one body, however it may be structured with two members, being divided at the stage portion of the cylinder-like form with the stages mentioned above, for example, so far as a closed space can be structured as the flow passage for the discharge gas therein, between the lower side of the frame


9


of the compressor mechanism portion


7


and the upper surface of the core


6




e


of the motor


6


in the structure thereof.





FIG. 3

shows an example of the shape of the lower part oil cover


17


. This has also a cylindrical shape, being concentric with the axis of the closed type motor-operated compressor and structured with a circumferential plane portion


17




b


to be abutted on the end surface of the core


6




e


of the motor


6


, a cylindrical portion having an inner diameter being a little bit larger than the outer diameter of the lower part end coil


6




d


, and a surface of the bottom


17


of an arbitrary width which is connected with that cylindrical portion, in one body.




With the material of the oil covers shown in the

FIGS. 2 and 3

, it is preferably structured of an electric insulation material, since it is located in the vicinity of the end coil of the motor


6


.





FIG. 4

shows an example of the shape of the porous filter


18


. The porous filter


18


has a ring-like shape, being concentric with the axis of the closed type motor-operated compressor, wherein the width thereof is so determined that it can enter within the inner/outer diameter size of the bottom


17




a


of the lower part oil cover


17


, while the thickness at an arbitrary size for fitting to distance between the disc


14


and the lower part end coil


6




d


, appropriately. The filter


18


is formed by condensing a net made of wire of a fine diameter, or manufactured by a sintered alloy, etc., being formed from powder having an appropriate grain diameter.




As was explained in the above, the closed type motor-operated compressor, according to the embodiments of the present invention, has the structure, in which the discharge gas is guided to the filter with certainty, so as to pass the gas through it. Therefore, it is possible to reduce the flow-out of the refrigerating machine oil from the discharge pipe, and also to reduce an oil amount of the refrigerating machine oil adhering onto the inner wall of the pipe of the refrigerating cycle connected, thereby obtaining great improvement on the performance of heat exchange.




As was fully explained in the above, according to the present invention, it is possible to lower or reduced down the flow-out of the refrigerating machine oil from the discharge pipe of the closed type motor-operated compressor.




While we have shown and described several embodiments in accordance with our invention, it should be understood that the disclosed embodiments are susceptible of changes and modifications without departing from the scope of the invention. Therefore, we do not intend to be bound by the details shown and described herein but intend to cover all such changes and modifications falling within the ambit of the appended claims.



Claims
  • 1. A closed type motor-operated compressor, comprising:a sealed container; a compressor mechanism portion being provided in an upper portion within said sealed container; a motor being connected with said compressor mechanism portion through a crankshaft; an upper cover member provided between said compressor mechanism portion and said motor, said upper cover member and said motor defining a first shielding space being shielded from an inner wall of said sealed container; a sub-bearing being provided below said motor and for supporting said crankshaft; a support portion for supporting said sub-bearing, said support portion defining a second shielding space shielded from the inner wall of said sealed container between said motor and said support portion; and a filter for separating oil from refrigerant gas flowing into said second shielding space, the filter being disposed between said motor and said support portion.
  • 2. A closed type motor-operated compressor, as defined in the claim 1, wherein said first shielding space and said second shielding space are conducted to each other through a space defined by an outer periphery of said motor and the inner wall of said sealed container.
  • 3. A closed type motor-operated compressor, as defined in the claim 1, wherein said first shielding space is formed by said upper cover member having a cylindrical shape, being concentric with an axis of said compressor.
  • 4. A closed type motor-operated compressor, as defined in the claim 3, wherein said upper cover member is formed of a material having an electric insulating property.
  • 5. A closed type motor-operated compressor, as defined in the claim 3, wherein said upper cover member is formed of resin having an electric insulating property.
  • 6. A closed type motor-operated compressor, as defined in the claim 1, wherein said filter is formed by condensing a net which is woven from wires of fine diameter.
  • 7. A closed type motor-operated compressor, as defined in the claim 1, wherein said filter is formed from sintered alloy.
  • 8. A closed type motor-operated compressor, as defined in the claim 1, wherein a discharge pipe for discharging the refrigerant gas to an outside of said sealed container is disposed within said first shielding space.
  • 9. A closed type motor-operated compressor, comprising:a sealed container; a compressor mechanism portion being provided in an upper portion within said sealed container; a motor being connected with said compressor mechanism portion through a crankshaft; an upper cover member provided between said compressor mechanism portion and said motor, said upper cover member and said motor defining a first shielding space; a support portion for supporting said motor, said support portion and said motor defining a second shielding space; and a filter for separating oil from refrigerant gas flowing into said second shielding space, the filter being disposed between said motor and said support portion.
  • 10. A closed type motor-operated compressor, as defined in the claim 9, wherein said first shielding space and said second shielding space are conducted to each other through a space defined by an outer periphery of said motor and the inner wall of said sealed container.
  • 11. A closed type motor-operated compressor, as defined in the claim 9, wherein said first shielding space is formed by said upper cover member having a cylindrical shape, being concentric with an axis of said compressor.
  • 12. A closed type motor-operated compressor, as defined in the claim 11, wherein said upper cover member is formed of a material having an electric insulating property.
  • 13. A closed type motor-operated compressor, as defined in the claim 11, wherein said upper cover member is formed of resin having an electric insulating property.
  • 14. A closed type motor-operated compressor, as defined in the claim 9, wherein said filter is formed by condensing a net which is woven from wires of fine diameter.
  • 15. A closed type motor-operated compressor, as defined in the claim 9, wherein said filter is formed from sintered alloy.
  • 16. A closed type motor-operated compressor, as defined in the claim 9, wherein a discharge pipe for discharging the refrigerant gas to an outside of said sealed container is disposed within said first shielding space.
Priority Claims (1)
Number Date Country Kind
2000-290344 Sep 2000 JP
US Referenced Citations (5)
Number Name Date Kind
5176506 Siebel Jan 1993 A
5304045 Hoshino et al. Apr 1994 A
6135738 Kajiwara et al. Oct 2000 A
6231317 Watanabe et al. May 2001 B1
6280155 Dreiman Aug 2001 B1