Field of the Invention
The present invention relates to a closing member and an exhaust structure for a combustion apparatus.
Description of the Background Art
A combustion apparatus, for example, a water heater, a heating apparatus and the like, has a main body that is placed inside of a building. The exhaust gas generated from combustion in such a combustion apparatus is generally discharged through an exhaust pipe (B vent) from a roof of a residential house to the outside thereof.
There are locations where an already-placed exhaust pipe cannot be removed, from a point of view of maintaining appearance of buildings, when this already-placed tank water heater should be replaced with a new instantaneous water heater.
At such a location, a new exhaust tube (a flexible exhaust tube) is inserted into the already-placed exhaust pipe without removing this already-placed exhaust pipe, so that a combustion apparatus can be replaced. It is known that such a new exhaust tube is held using an exhaust adapter disclosed in US 2015/0056903A1. On the other hand, when outside air enters the exhaust pipe through a gap between the exhaust pipe and the exhaust tube on the outside of the building, dew condensation may occur within the exhaust pipe inside the building. Accordingly, it is desired to suppress the outside air from entering through a gap between the exhaust pipe and the exhaust tube on the outside of the building. Also, some exhaust pipes that have been already placed may have openings mainly with diameters of 3 inches and 4 inches. Such opening diameter differences also need to be addressed.
The present invention has been made in light of the above-described problems. An object of the present invention is to provide a closing member and an exhaust structure for a combustion apparatus, by which outside air can be suppressed from entering through a gap between an exhaust pipe and an exhaust tube on the outside of a building.
The closing member of the present invention serves to close the gap, on outside of the building, between the exhaust pipe extending from inside to outside of the building and the exhaust tube inserted into the exhaust pipe. The closing member includes an annular portion and a flange portion. The annular portion is provided with a through hole and is in contact with an outer circumferential surface of the exhaust tube in at least a part of the through hole. The flange portion extends from an outer circumferential surface of the annular portion toward an outer side, and is larger in outer diameter than the exhaust pipe. The flange portion contacts a tip end portion of the exhaust pipe on outside of the building so as to close the gap between the exhaust pipe and the exhaust tube. The flange portion is formed to protrude toward the outer side such that an entire circumference of the flange portion extends beyond an outer circumferential surface of the tip end portion of the exhaust pipe.
According to the closing member of the present invention, the flange portion is formed to protrude toward the outer side such that an entire circumference of the flange portion extends beyond the outer circumferential surface of the tip end portion of the exhaust pipe. Accordingly, the flange portion comes in contact with the tip end portion of the exhaust pipe, so that the gap between the exhaust pipe and the exhaust tube can be closed. Thereby, irrespective of the opening diameter of the exhaust pipe, the outside air can be suppressed from entering through the gap between the tip end portion of the exhaust pipe and the exhaust tube, so that the outside air can be suppressed from entering through the gap between the exhaust pipe and the exhaust tube on the outside of the building.
In the above-described closing member, the annular portion includes a first annular member and a second annular member that is larger in outer diameter than the first annular member. Thereby, since each of the first annular member and the second annular member can be arranged inside various exhaust pipes with different sizes, the closing performance for various exhaust pipes with different sizes are improved.
In the above-described closing member, the first annular member is arranged on a first side of the flange portion and the second annular member is arranged on a second side of the flange portion that is opposite to the first side of the flange portion. Thereby, each of the first annular member arranged on the first side of the flange portion and the second annular member arranged on the second side of the flange portion can be arranged inside various exhaust pipes with different sizes.
In the above-described closing member, the flange portion includes a first flange member and a second flange member that is larger in outer diameter than the first flange member. The first annular member is arranged on a first side of the first flange member and the second annular member is arranged on a second side of the first flange member that is opposite to the first side of the first flange member. The first flange member is arranged on a first side of the second annular member and the second flange member is arranged on a second side of the second annular member that is opposite to the first side of the second annular member. Thereby, the first annular member can be arranged inside the exhaust pipe while the first flange member is in contact with the tip end portion of the exhaust pipe. Also, the second annular member can be arranged inside the exhaust pipe while the second flange member is in contact with the tip end portion of the exhaust pipe.
In the above-described closing member, the flange portion is provided with a first annular groove. The first annular groove surrounds the through hole and is provided in an end face of the flange portion near the first annular member. Thereby, the flange portion is cut along the first annular groove, so that the second annular member can be separated from the flange portion.
In the above-described closing member, the first annular member is provided with a second annular groove. The second annular groove surrounds the through hole and is provided in an end portion of the first annular member near the flange portion. Thereby, the first annular member is cut along the second annular groove, so that the first annular member can be separated from the flange portion.
The exhaust structure for the combustion apparatus of the present invention includes the closing member, the exhaust tube, the exhaust pipe, and a rain cap. The closing member is any one of the closing members as described above. The exhaust tube has one end portion and the other end portion, and is connected at the one end portion to a combustion apparatus. The exhaust pipe has the exhaust tube inserted therethrough. The rain cap is connected to the other end portion of the exhaust tube and covers a top of the closing member. The annular portion of the closing member is attached to an outer circumference of the exhaust tube, and the flange portion is held in the tip end portion of the exhaust pipe.
According to the exhaust structure for combustion apparatus of the present invention, the closing member can suppress the outside air from entering through the gap between the exhaust pipe and the exhaust tube on the outside of the building. Also, since the rain cap covers the top of the closing member, moisture such as rain can be suppressed from entering the exhaust pipe from between the through hole of the closing member and the outer circumferential surface of the exhaust tube.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
9 for illustrating the manner in which the second flange member of the closing member in the first modification of one embodiment of the present invention is in contact with the tip end portion of the exhaust pipe.
Embodiments of the present invention will be hereinafter described with reference to the drawings.
An exhaust structure for a combustion apparatus in one embodiment of the present invention will be first described.
As shown in
Combustion apparatus 80 is placed inside building 200. This combustion apparatus 80 serves as a water heater that heats warm water and water, for example, with combustion gas, and may be other combustion apparatuses such as a heating apparatus that warms up the inside of the building with combustion gas. Furthermore, in the case where a water heater is used as combustion apparatus 80, this water heater may be, for example, a water heater of an exhaust suction and combustion type. This water heater may also be a water heater of a latent heat recovery type.
Exhaust tube 20 has one end portion 20a and the other end portion 20b. Exhaust tube 20 is connected to combustion apparatus 80 at one end portion 20a. The other end portion 20b of exhaust tube 20 extends to the outside of the building. The inside of exhaust tube 20 is defined as an emission path for the combustion gas emitted from combustion apparatus 80. Thus, the combustion gas produced in combustion apparatus 80 can be guided to the outside of the building through exhaust tube 20.
Exhaust tube 20 is implemented as a flexible pipe such as an accordion pipe, but may be a spiral pipe and the like. This allows exhaust tube 20 to conform also to exhaust pipe 30 having a complicated shape. Furthermore, since an exhaust flows through exhaust tube 20, this exhaust tube 20 can be suitably made of a material having acidic resistance. This is because acidic drainage water may be discharged together with an exhaust in the case where combustion apparatus 80 is a water heater of a latent heat recovery type as in the present embodiment.
Accordingly, exhaust tube 20 can be made of a material having acidic resistance such as phenol resin, epoxy resin, silicone resin, fluorine resin such as polytetrafluoroethylene, unsaturated polyester resin, melamine resin, polycarbonate resin, methacryl styrene (MS) resin, methacryl resin, styrene acrylonitrile copolymer (AS) resin, ABS resin, polyethylene, polypropylene, polystyrene, polyethylene terephthalate (PET), and vinyl chloride resin, for example.
Exhaust pipe 30 is attached to building 200 so as to extend from the inside to the outside, for example, through a roof 210 of building 200. Exhaust pipe 30 may extend from the inside to the outside through a wall. Exhaust pipe 30 is greater in outer diameter than exhaust tube 20. Exhaust pipe 30 has exhaust tube 20 inserted thereinto. Specifically, into this exhaust pipe 30, a part of exhaust tube 20 on the other end portion 20b side is inserted. Exhaust pipe 30 is formed of metal, for example. Exhaust pipe 30 has a cross section (a transverse section: a section in a plane that is orthogonal to the axial direction of exhaust pipe 30) having a circular shape, an oval shape or an elliptical shape, for example. Exhaust pipe 30 is connected to exhaust tube fixing member 50 on the lower end side. Furthermore, exhaust pipe 30 does not have to be connected to exhaust tube fixing member 50.
Exhaust tube fixing member 50 serves to fix the position of exhaust tube 20 relative to exhaust pipe 30. Also in the case where exhaust tube fixing member 50 is connected to exhaust pipe 30, exhaust tube fixing member 50 serves to fix exhaust tube 20 to exhaust pipe 30. In the present embodiment, exhaust tube fixing member 50 is attached to exhaust pipe 30 at a position near combustion apparatus 80 relative to closing member 10. Furthermore, exhaust tube fixing member 50 fixes connection pipe 60 to exhaust pipe 30. Furthermore, it is preferable that exhaust tube fixing member 50 is fixed to a ceiling 220 of building 200 in the state where this exhaust tube fixing member 50 is fixed to both of exhaust tube 20 and exhaust pipe 30. It is preferable that exhaust tube fixing member 50 is made of the same material as that of exhaust tube 20.
As shown in
Discharge portion 70a has an upper end portion that is provided with an exhaust port (discharge portion) 70a1 through which combustion gas is emitted to the outside (outdoors). This exhaust port 70a1 allows the combustion gas guided through exhaust tube 20 to be emitted from rain cap 70 to the outside of building 200.
Cover portions 70b and 70c of rain cap 70 cover the top and the side, respectively, of closing member 10. Cover portions 70b and 70c have a ceiling portion 70b and a circumferential wall portion 70c, respectively. Ceiling portion 70b has a circular annular shape extending from the outer circumferential surface of discharge portion 70a toward the outer circumferential side. This ceiling portion 70b is larger in outer diameter than closing member 10, and covers the top of closing member 10. Circumferential wall portion 70c has a cylindrical shape extending from the outer circumferential end of ceiling portion 70b in the downward direction. There is a gap existing between the inner circumferential surface of circumferential wall portion 70c and the outer circumferential portion of closing member 10. The inner circumferential surface of circumferential wall portion 70c may be in contact with the outer circumferential portion of closing member 10. Circumferential wall portion 70c covers the side part of closing member 10.
Although an explanation has been given in the above description with regard to the case where discharge portion 70a of rain cap 70 is an inner cover attached on the inner circumferential side of exhaust tube 20, this discharge portion 70a may be an outer cover attached on the outer circumferential side of exhaust tube 20. Rain cap 70 is made, for example, of such a material as stainless steel.
As shown in
It is to be noted that connection pipe 60 is implemented as a flexible pipe such as an accordion pipe, but may be a spiral pipe. Connection pipe 60 has flexibility, thereby allowing this connection pipe 60 to readily conform to the shape of exhaust tube 20. Furthermore, connection pipe 60 and combustion apparatus 80 can readily be connected.
Furthermore, connection pipe 60 may be a pipe made of aluminum, for example. In this case, since connection pipe 60 can be reduced in weight, the load on exhaust tube fixing member 50 supporting connection pipe 60 can be decreased. Also, since connection pipe 60 has a certain degree of hardness, deformation of connection pipe 60 caused by its self-weight can be suppressed. Furthermore, since the pipe made of aluminum can be relatively readily processed, for example, cut and the like, it can readily be adapted to the length of exhaust tube 20, for example.
As shown in
Then, the configuration of the above-described closing member 10 will be hereinafter described in greater detail with reference to
As shown in
First annular member 111 has a first main body portion 111a and a first reinforcing portion 111b. First main body portion 111a and first reinforcing portion 111b each are formed in an annular shape and joined to each other. First reinforcing portion 111b is larger in outer diameter than first main body portion 111a. Second annular member 112 has a second main body portion 112a and a second reinforcing portion 112b. Second main body portion 112a and second reinforcing portion 112b each are formed in an annular shape and joined to each other. Second reinforcing portion 112b is larger in outer diameter than second main body portion 112a. First reinforcing portion 111b and second reinforcing portion 112b each serve to reinforce flange portion 12. First reinforcing portion 111b and second reinforcing portion 112b each are arranged at a position near flange portion 12. First annular member 111 and second annular member 112 are arranged on both sides of flange portion 12. First annular member 111 is arranged on the first side of flange portion 12 and second annular member 112 is arranged on the second side of flange portion 12 that is opposite to the first side. In other words, first annular member 111 is arranged at a position near first end portion 10a relative to flange portion 12 while second annular member 112 is arranged at a position near second end portion 10b relative to flange portion 12.
Flange portion 12 is formed in an annular shape. Flange portion 12 extends from the outer circumferential surface of annular portion 11 toward the outer side. Flange portion 12 protrudes toward the outer circumferential side such that its entire circumference extends beyond the outer circumferential surface of annular portion 11. Flange portion 12 protrudes beyond outer circumferential side protrusion 13 toward the outer circumferential side of annular portion 11.
Outer circumferential side protrusion 13 is formed in an annular shape. Outer circumferential side protrusion 13 protrudes toward the outer circumferential side such that its entire circumference extends beyond the outer circumferential surface of annular portion 11. In the present embodiment, outer circumferential side protrusion 13 is provided in each of first annular member 111 and second annular member 112. Outer circumferential side protrusion 13 may be formed, for example, of a plurality of annular protruding portions 13a and 13b protruding toward the outer circumferential side beyond the outer circumferential surface of annular portion 11. Specifically, each of first annular member 111 and second annular member 112 is provided with a plurality of protruding portions 13a and 13b. Outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) is formed to be reduced in width toward its outer circumferential end. The outer circumferential end of outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) may be sharpened or may not be sharpened but be rounded.
As shown in
Annular portion 11 of closing member 10 is configured such that it is fitted on the outer circumference of exhaust tube 20, thereby causing the inner circumferential surface of annular portion 11 to press the outer circumferential surface of exhaust tube 20. Specifically, the inner diameter of annular portion 11 measured before this annular portion 11 is fitted on the outer circumference of exhaust tube 20 is set to have a size equal to or less than the outer diameter of exhaust tube 20. Furthermore, a portion corresponding to the inner circumferential surface of annular portion 11 is made of an elastic material as described above.
Thereby, in the state where the portion corresponding to the inner circumferential surface of closing member 10 is elastically deformed so as to increase the inner diameter of annular portion 11, closing member 10 is fitted on the outer circumference of exhaust tube 20. After annular portion 11 is fitted on, the portion corresponding to the inner circumferential surface of annular portion 11 can be restored. Such restoration allows the inner circumferential surface of annular portion 11 to press the outer circumferential surface of exhaust tube 20 in the state where annular portion 11 is fitted on the outer circumference of exhaust tube 20.
Furthermore, closing member 10 is configured such that it is fitted in exhaust pipe 30, thereby causing outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) to press the inner circumferential surface of exhaust pipe 30. Specifically, first annular member 111 has an outer diameter smaller than the inner diameter of exhaust pipe 30. In this state where first annular member 111 is inserted into exhaust pipe 30, outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) provided in first annular member 111 presses the inner circumferential surface of exhaust pipe 30. Before closing member 10 is fitted in exhaust pipe 30, the outer diameter of outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) provided in first annular member 111 is sized to be equal to or greater than the inner diameter of exhaust pipe 30. Furthermore, outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) provided in first annular member 111 is made of an elastic material as described above.
Thereby, in the state where outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) provided in first annular member 111 is elastically deformed so as to be reduced in its outer diameter, first annular member 111 is inserted into exhaust pipe 30. After this insertion, outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) can be restored. Such restoration allows outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) to press the inner circumferential surface of exhaust pipe 30 in the state where closing member 10 is fitted in the inner circumference of exhaust pipe 30.
Although an explanation has been given in the above description with regard to the case where closing member 10 is used for exhaust pipe 30 with a relatively smaller diameter (for example, 3 inches), closing member 10 can also be used for exhaust pipe 30 with a relatively larger diameter (for example, 4 inches). Then, an explanation will be hereinafter given with regard to the case where closing member 10 is used for exhaust pipe 30 with a relatively larger diameter (for example, 4 inches).
As shown in
Thereby, in the state where outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) provided in second annular member 112 is elastically deformed so as to be reduced in its outer diameter, second annular member 112 is inserted into exhaust pipe 30. After this insertion, outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) can be restored. Such restoration allows outer circumferential side protrusion 13 (each of the plurality of protruding portions 13a and 13b) to press the inner circumferential surface of exhaust pipe 30 in the state where closing member 10 is fitted in the inner circumference of exhaust pipe 30.
As described above, first annular member 111 is used for exhaust pipe 30 with a relatively smaller diameter (for example, 3 inches) and second annular member 112 is used for exhaust pipe 30 with a relatively larger diameter (for example, 4 inches), so that one closing member 10 can be adapted for various exhaust pipes 30 with different diameters.
Then, the first modification of the present embodiment will be hereinafter described with reference to
In the first modification of the present embodiment, as shown in
First annular member 111 is arranged on the first side of first flange member 121 and second annular member 112 is arranged on the second side of first flange member 121 that is opposite to the first side. First annular member 111 is arranged near first end portion l0a relative to first flange member 121, and second annular member 112 is arranged near first end portion l0a relative to second flange member 122. In other words, first annular member 111 and second annular member 112 are arranged on both sides of first flange member 121. Also, first flange member 121 is arranged on the first side of second annular member 112 and second flange member 122 is arranged on the second side of second annular member 112 that is opposite to the first side of second annular member 112. In other words, first flange member 121 and second flange member 122 are arranged on both sides of second annular member 112.
In the case where closing member 10 is used for exhaust pipe 30 with a relatively smaller diameter (for example, 3 inches), as shown in
Also in the case where closing member 10 is used for exhaust pipe 30 with a relatively larger diameter (for example, 4 inches), as shown in
Then, a method of installing an exhaust structure for combustion apparatus 100 in the present embodiment will be hereinafter described with reference to
As shown in
First annular member 111 of closing member 10 attached to the outer circumference of exhaust tube 20 is inserted into exhaust pipe 30. Then, flange portion 12 of closing member 10 comes in contact with tip end portion 30a of exhaust pipe 30 from above, thereby causing flange portion 12 to be held in tip end portion 30a of exhaust pipe 30. Then, rain cap 70 is attached to exhaust tube 20. Specifically, discharge portion 70a of rain cap 70 is inserted from the other end portion 20b of exhaust tube 20 into exhaust tube 20. Thereby, exhaust structure for combustion apparatus 100 in the present embodiment is installed in a building 200.
Then, the second modification of the present embodiment will be hereinafter described with reference to
Exhaust structure for combustion apparatus 100 in the second modification of the present embodiment is different in shape of rain cap 70 from the above-described exhaust structure for combustion apparatus 100. Furthermore, exhaust structure for combustion apparatus 100 in the second modification of the present embodiment is different from the above-described exhaust structure for combustion apparatus 100 in that it has an exhaust straightening member (a diffuser) 101 and a holding member (a diffuser gasket) 102.
Rain cap 70 is connected to exhaust pipe 30. Rain cap 70 may be an outer cover attached on the outer circumferential side of exhaust pipe 30.
Exhaust straightening member 101 is fitted, for example, on the outer circumferential surface of holding member 102. Holding member 102 serves to attach exhaust straightening member 101 to the other end portion 20b of exhaust tube 20. Holding member 102 is fitted on exhaust tube 20, and exhaust straightening member 101 is fitted on holding member 102, so that exhaust straightening member 101 is attached to the other end portion 20b of exhaust tube 20.
As shown in
As shown in
According to the method of installing exhaust structure for combustion apparatus 100 in the second modification of the present embodiment, when closing member 10 is attached to exhaust tube 20, rain cap 70 is first removed from the already-placed exhaust pipe 30. Then, closing member 10 in the second modification of the present embodiment is attached. In this case, rain cap 70 may not be able to be exchanged with another rain cap 70 having a larger size in accordance with the size of closing member 10.
Even when rain cap 70 cannot be exchanged in this way, closing member 10 in the second modification of the present embodiment can be reduced in size by cutting flange portion 12 along first annular groove H1 to thereby divide closing member 10.
Then, the third modification of the present embodiment will be hereinafter described with reference to
Although the annular groove is provided in flange portion 12 in the above-described second modification of the present embodiment, the annular groove may be provided in first annular member 111.
As shown in
As shown in
In the third modification of the present embodiment, even when rain cap 70 cannot be replaced as described above, first annular member 111 is cut along second annular groove H2 to separate closing member 10, so that closing member 10 can be reduced in size.
Then, the configuration of combustion apparatus 80 used in exhaust structure for combustion apparatus 100 as described above will be hereinafter described with reference to
Combustion apparatus 80 used in exhaust structure for combustion apparatus 100 described above may be a water heater of a latent heat recovery type, for example, adapted to an exhaust suction and combustion system, as described above.
As shown in
Burner 82 serves to produce combustion gas by burning fuel gas. A gas supply pipe 91 is connected to burner 82. This gas supply pipe 91 serves to supply fuel gas to burner 82. A gas valve (not shown) implemented, for example, by an electromagnetic valve is attached to this gas supply pipe 91.
A spark plug 82a is disposed above burner 82. This spark plug 82a serves to ignite an air fuel mixture injected from burner 82 to thereby produce a flame, by generating sparks between the plug and a target (not shown) provided in burner 82 by activating an ignition device (an igniter). Burner 82 generates a quantity of heat by burning fuel gas supplied from gas supply pipe 91 (which is called a combustion operation).
Primary heat exchanger 83 is a heat exchanger for sensible heat recovery. This primary heat exchanger 83 mainly has a plurality of plate-shaped fins 83b, a heat conduction pipe 83a penetrating the plurality of plate-shaped fins 83b, and a case 83c accommodating fins 3b and heat conduction pipe 83a. Primary heat exchanger 83 exchanges heat with the combustion gas generated by burner 82, and specifically, it serves to heat hot water and water that flow through heat conduction pipe 83a of primary heat exchanger 83 with the quantity of heat generated as a result of the combustion operation of burner 82.
Secondary heat exchanger 84 is a heat exchanger for latent heat recovery. This secondary heat exchanger 84 is located downstream of primary heat exchanger 83 in a flow of the combustion gas and connected in series with primary heat exchanger 83. Since combustion apparatus 80 according to the present embodiment thus has secondary heat exchanger 84 for latent heat recovery, it serves as a water heater of a latent heat recovery type.
Secondary heat exchanger 84 mainly has a drainage water discharge port 84a, a heat conduction pipe 84b, a sidewall 84c, a bottom wall 84d, and an upper wall 84g. Heat conduction pipe 84b is stacked as it is spirally wound. Sidewall 84c, bottom wall 84d and upper wall 84g are arranged to surround heat conduction pipe 84b.
In secondary heat exchanger 84, hot water and water that flow through heat conduction pipe 84b is pre-heated (heated) through heat exchange with the combustion gas of which heat has been exchanged in primary heat exchanger 83. As a temperature of the combustion gas is lowered to approximately 60° C. through this process, moisture contained in the combustion gas is condensed so that latent heat can be obtained. In addition, latent heat is recovered in secondary heat exchanger 84 and moisture contained in the combustion gas is condensed, so that drainage water is produced.
Bottom wall 84d serves as a partition between primary heat exchanger 83 and secondary heat exchanger 84, and it also serves as an upper wall of primary heat exchanger 83. This bottom wall 84d is provided with an opening portion 84e, and this opening portion 84e allows communication between a space where heat conduction pipe 83a of primary heat exchanger 83 is arranged and a space where heat conduction pipe 84b of secondary heat exchanger 84 is arranged. As shown by hollow arrows in
Upper wall 84g is provided with an opening portion 84h, and this opening portion 84h allows communication between the space where heat conduction pipe 84b of secondary heat exchanger 84 is arranged and an internal space in exhaust box 85. As shown by hollow arrows in
Drainage water discharge port 84a is provided in sidewall 84c or bottom wall 84d. This drainage water discharge port 84a opens at a lowest position in the space surrounded by sidewall 84c, bottom wall 84d and upper wall 84g (the lowermost position in the vertical direction in the state where the water heater is placed), which is lower than the lowermost end portion of heat conduction pipe 84b. Thus, drainage water produced in secondary heat exchanger 84 can be guided to drainage water discharge port 84a along bottom wall 84d and sidewall 84c as shown by a black arrow in
Exhaust box 85 forms a path for a flow of the combustion gas between secondary heat exchanger 84 and fan 86. This exhaust box 85 can guide, to fan 86, the combustion gas of which heat has been exchanged in secondary heat exchanger 84. Exhaust box 85 is attached to secondary heat exchanger 84 and located downstream of secondary heat exchanger 84 in the flow of the combustion gas.
Exhaust box 85 mainly has a box main body 85a and a fan connection portion 85b. An internal space in box main body 85a communicates through opening portion 84h in secondary heat exchanger 84 with the internal space where heat conduction pipe 84b of secondary heat exchanger 84 is arranged. Fan connection portion 85b is provided so as to protrude from an upper portion of box main body 85a. This fan connection portion 85b has, for example, a cylindrical shape, and an internal space 85ba thereof communicates with the internal space in box main body 85a.
Fan 86 serves to emit the combustion gas (of which heat has been exchanged in secondary heat exchanger 84), which has passed through secondary heat exchanger 84, to the outside of combustion apparatus 80 by suctioning the combustion gas. This fan 86 is located downstream of exhaust box 85 and secondary heat exchanger 84 in the flow of the combustion gas. Namely, in combustion apparatus 80, burner 82, primary heat exchanger 83, secondary heat exchanger 84, exhaust box 85, and fan 86 are arranged in this order from upstream to downstream in the flow of the combustion gas produced in burner 82. Since the combustion gas is suctioned and exhausted by means of fan 86 as above in this arrangement, combustion apparatus 80 in the present embodiment serves as a water heater of an exhaust suction and combustion type.
Fan 86 mainly has an impeller 86a, a fan case 86b, a drive source 86c, and a rotation shaft 86d. Fan case 86b is attached to fan connection portion 85b of exhaust box 85 such that the internal space in fan case 86b and the internal space in fan connection portion 85b communicate with each other. Thus, as shown by the hollow arrows in
Impeller 86a is arranged in fan case 86b. This impeller 86a is connected to drive source 86c with rotation shaft 86d interposed therebetween. Thus, impeller 86a is provided with drive force from drive source 86c and can rotate around rotation shaft 86d. By rotation of impeller 86a, the combustion gas in exhaust box 85 can be suctioned from the inner circumferential side of impeller 86a and can be emitted to the outer circumferential side of impeller 86a.
Connection pipe 87 is connected to a region within fan case 86b, on the outer circumferential side of a region where impeller 86a is arranged. Therefore, the combustion gas emitted to the outer circumferential side of impeller 86a by impeller 86a of fan 86 can be emitted into exhaust tube 20 through connection pipe 87.
The combustion gas produced by burner 82 as above is suctioned by fan 86 by rotation of impeller 86a as above, so that the combustion gas can reach fan 86 after passage through primary heat exchanger 83, secondary heat exchanger 84 and exhaust box 85 in this order as shown by the hollow arrows in
Drainage water tank 88 serves to store drainage water produced in secondary heat exchanger 84. This drainage water tank 88 is connected to secondary heat exchanger 84 through pipe 90. Pipe 90 is connected to drainage water discharge port 84a of secondary heat exchanger 84. Thus, the drainage water produced in secondary heat exchanger 84 can be discharged to drainage water tank 88. A pipe 95 extending to the outside of combustion apparatus 80 is connected to drainage water tank 88. The drainage water stored in drainage water tank 88 can be discharged to the outside of combustion apparatus 80 through this pipe 95.
This drainage water tank 88 has a water seal structure. Namely, drainage water tank 88 has such a structure that, when a prescribed amount of drainage water is stored in drainage water tank 88, the stored drainage water cannot allow air to pass through drainage water tank 88. By such a water seal structure of drainage water tank 88, entry of air outside combustion apparatus 80 (outside air) into combustion apparatus 80 (secondary heat exchanger 84) through drainage water tank 88 via pipe 95 can be prevented.
It is to be noted that the lower portion of drainage water tank 88 is connected to a pipe 96 for discharging drainage water, separately from pipe 95. This pipe 96 (usually closed) for discharging drainage water is designed such that drainage water within drainage water tank 88 that cannot be discharged through pipe 95 can be discharged by opening this pipe 96 during maintenance and the like. Furthermore, drainage water tank 88 has an internal space that may contain a neutralizing agent (not shown) for neutralizing acidic drainage water.
A water supply pipe 92 is connected to one end of heat conduction pipe 84b of secondary heat exchanger 84 and a hot water delivery pipe 93 is connected to one end of heat conduction pipe 83a of primary heat exchanger 83. The other end of heat conduction pipe 83a of primary heat exchanger 83 and the other end of heat conduction pipe 84b of secondary heat exchanger 84 are connected to each other through a pipe 94. Each of gas supply pipe 91, water supply pipe 92 and hot water delivery pipe 93 described above leads to the outside, for example, in a top portion of combustion apparatus 80. Burner 82, primary heat exchanger 83, secondary heat exchanger 84, exhaust box 85, fan 86, drainage water tank 88, and the like are arranged in housing 89.
Housing 89 has a connection portion 89a and an exhaust portion 89b. Specifically, housing 89 has an upper surface provided with tubular connection portion 89a and tubular exhaust portion 89b that are concentrically arranged and protrude in the upward direction. In other words, connection portion 89a and exhaust portion 89b form a double-pipe structure.
Connection portion 89a is provided so as to surround the outer circumferential surface of exhaust portion 89b. Furthermore, a connection hole is provided in a region of housing 89 between the outer circumferential surface of exhaust portion 89b and the inner circumferential surface of connection portion 89a. An exhaust port is provided inside exhaust portion 89b of housing 89. The above-mentioned connection hole communicates with the inside of housing 89 while the above-mentioned exhaust port communicates with the inside of connection pipe 87. Accordingly, a gap provided between the outer circumferential surface of exhaust tube 20 and the inner circumferential surface of connection pipe 60 communicates with the internal space of housing 89 through the connection hole provided in housing 89. Furthermore, the combustion gas having flown through burner 82 is sent from connection pipe 87 to exhaust tube 20 via exhaust portion 89b.
Connection portion 89a is connected to connection pipe 60 on the one end portion side of connection pipe 60 while exhaust portion 89b is connected to exhaust tube 20 on the one end portion 20a side thereof. In addition, exhaust portion 89b is connected also to connection pipe 87 housed within housing 89. For example, exhaust portion 89b is formed to protrude also downward in a tubular manner from the upper surface of housing 89, so that exhaust portion 89b and connection pipe 87 can readily be connected to each other.
Connection portion 89a and connection pipe 60 only have to be connected to each other so as to prevent leakage of the gas flowing therethrough. Similarly, exhaust portion 89b and exhaust tube 20 (and connection pipe 87) only have to be connected to each other so as to prevent leakage of the gas flowing therethrough. Accordingly, an O-ring may be interposed between these components connected to each other, or these components may be firmly bound using a binding band. It is to be noted that connection between these components may be implemented by an inner cover or an outer cover.
Then, the functions and effects of the present embodiment will be described.
As shown in
Furthermore, flange portion 12 is formed to protrude toward the outer side such that its entire circumference extends beyond the outer circumferential surface of tip end portion 30a of exhaust pipe 30. Accordingly, even when the center of closing member 10 in the radial direction is displaced from the center of exhaust pipe 30 in the radial direction, flange portion 12 can still cover tip end portion 30 of exhaust pipe 30. Thereby, the gap between tip end portion 30b of exhaust pipe 30 and exhaust tube 20 can be reliably closed.
As shown in
Therefore, since one closing member 10 can be adapted to various exhaust pipes 30 with different opening diameters, the manufacturing cost for closing member 10 can be reduced as compared with the case where closing member 10 is exchanged each time when exhaust pipe 30 with a different opening diameter is used. Furthermore, when closing member 10 is exchanged each time when exhaust pipe 30 with a different opening diameter is used, closing member 10 not used in the installation site is to be discarded. Thus, if the same closing member 10 can be used, closing members 10 to be discarded can be reduced.
As shown in
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Although the embodiments of the present invention have been described as above, it should be understood that the embodiments disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is defined by the terms of the claims, and is intended to include any modifications within the meaning and scope equivalent to the terms of the claims.
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