The invention is concerned with a closing unit for a flap, in particular a front or rear flap of a motor vehicle, which can be moved by means of at least two hinges about a pivot axis between an open and a closed position by a drive, which has a driving motor and, in particular, a clutch and a gear mechanism arranged thereon.
It is known in one such closing unit for a front or rear flap of a motor vehicle for the closing unit to have an electric motor and a gear mechanism connected to the electric motor. The output shaft of the gear mechanism is connected directly to a member of one of the hinges, so that, with actuation of the driving motor, the hinge member and therefore the flap are moved. A disadvantage of this device is the driving of the flap via a single hinge, since the weight of the flap which is to be moved results in the distortion of the flap together with an associated tilting. An appropriately high-powered motor must hence be used as the driving motor in order to provide sufficient power for moving the flap even if there is tilting. Electric motors of this type require a relatively large amount of installation space. Furthermore, these electric motors are noted for a high power consumption which subjects the electric system of the motor vehicle to a considerable load. In addition, the moments which occur because of the application of force on one side result in increased wear of the hinges.
It is the object of the invention to provide a closing unit of the type mentioned at the beginning which avoids these disadvantages and, together with a simple construction requiring little installation space, requires only small driving forces to move the flap.
The object is achieved according to the invention in that two hinges in each case have an actuator which can be pivoted about the pivot axis, and the actuators can be driven by a single drive in a manner such that they can be moved by means of transmission elements.
The arrangement of the transmission elements makes it possible for a single drive to move the two hinges together, this in turn also permitting a symmetrical input of force. The symmetrical input of force makes it possible to avoid a distortion of the flap and moments caused as a result. In consequence, smaller forces are required for moving the flap, and so use can be made of a lower-powered driving motor. In addition to the lower overall height and the lower costs of a driving motor of this type, the smaller power consumption results in a reduced loading of the power-supply system, this being advantageous in particular when used in a motor vehicle.
Furthermore, the construction of the closing unit permits universal use which is independent of the type of hinges. The hinges may be both single-joint and also multi-joint hinges.
The arrangement of a respective gas-filled spring on the hinges assists the movement of the flap in the opening direction. The gas-filled springs serve primarily to counterbalance the flap.
The driving motor of the closing unit has a compact design if it forms a constructional unit together with the clutch. The constructional unit can therefore be preassembled, as a result of which the installation of the closing unit is simplified.
The use of an electromechanical clutch has proven particularly reliable. This type of clutch permits the use of a switch, the actuation of which enables the closing unit to be activated by the connection of the driving motor to the gear mechanism being produced by means of the clutch. When the clutch is not closed, the flap can be moved manually.
In order to determine the angular velocity and the end positions of the flap, the gear mechanism has an angle sensor. A conclusion can be drawn as to the presence of obstacles from the change in the angular velocity of the flap, in particular a deceleration. In these cases, the movement of the flap by the closing unit is immediately stopped or the flap is moved back into the starting position by reversal of the driving direction. The reversal of the driving direction can take place by changing the direction of rotation of the driving motor by switching over the gear mechanism.
In order to permit manual stopping of the closing unit, the closing unit is connected to the switch or a further push-button switch. This enables the movement of the flap to be interrupted before it meets an obstacle.
Both the switch for activating the closing unit and the stopping switch can be connected to the closing unit by means of electric lines or via a radio connection, in accordance with the principle of remote control in a separate operating part, for example in a key.
In one advantageous configuration, a cable sector is arranged on each actuator, the said cable sector being aligned radially with respect to the pivot axis, and the cores of two Bowden cables are guided over its sector circumference, each cable sector being connected to one cable end of the Bowden cables and the Bowden cables being fastened by their other ends to a cable drum, which can be driven rotatably by the drive.
However, it is also possible for a pivot lever which is aligned approximately radially with respect to the pivot axis to be arranged on each actuator, one cable end of the Bowden cables being fastened to each pivot lever at a radial distance from the pivot axis, and the Bowden cables being fastened by their other ends to a cable drum, which can be driven rotatably by the drive.
The arrangement of the Bowden cables on the cable drum and the cable sectors or the pivot levers causes, as a function of the direction of rotation of the cable drum, the cable sectors or pivot levers to be pivoted in one or other direction. The connection to the hinges enables the latter to be pivoted in both directions in order to move the flap. On account of the adaptable length of Bowden cables in conjunction with the free laying options, a closing unit of this type is noted for its great flexibility. The drive with the driving motor, clutch, gear mechanism and the cable drum can be arranged at any desired distance from the hinges. This permits an arrangement of the driving motor at locations with sufficient construction space without having to change existing constructions. The closing unit can therefore be adapted to a very wide variety of conditions of use. In addition, the cable sectors or pivot lever and the Bowden cables are simply constructed components, as a result of which a particularly cost-effective closing unit is produced.
Mounting of the cable sectors or pivot levers on the hinges is avoided if the cable sectors or pivot levers are formed integrally with one actuator in each case of the hinges. On account of the simple structure of the cable sectors or pivot levers, the additional outlay in this case is negligible.
The movement of the cable sectors by the Bowden cables is carried out in a simple manner if one cable end of a Bowden cable is fastened in each case to the two circumferential ends of the cable sectors, and the cores of the Bowden cables are guided in opposite directions over the cable sectors.
The cable sectors have, on their sector circumference, a contour receiving the Bowden cables, in particular the core. As a result, reliable guidance of the Bowden cables on the cable sectors is ensured. The contour turns out to be particularly simple if it comprises two grooves running on the sector circumference, each Bowden cable being received by one groove.
The Bowden cables can be laid together in one direction on one cable sector if one cable end of one Bowden cable is fastened to a first circumferential end of the cable sector while the sheath is arranged on a positionally fixed component, preferably the bodywork in the case of a motor vehicle, in the region of the second circumferential end of the cable sector. The cable end of the other Bowden cable is arranged on the component in the region of the first circumferential end of the cable sector and the sheath is arranged at the second circumferential end of the cable sector. In this configuration, the Bowden cables take up a particularly little amount of construction space.
The Bowden cables can also be laid in one direction if one cable end of one Bowden cable is fastened to the pivot lever at a radial distance from the pivot axis while the sheath of this Bowden cable is arranged on a positionally fixed component, and one cable end of the other Bowden cable is arranged on the positionally fixed component and the sheath is arranged on the pivot lever at a radial distance from the pivot axis.
A contribution is made to further reducing the driving power of the driving motor if the Bowden cables are arranged on the circumference of the cable sectors or on the pivot levers at a distance from the axis of rotation of the flap. The moment which changes during the opening of the flap and with which the flap acts on the hinges is compensated for by a suitable arrangement of the cable sectors by the cable sectors not being arranged vertically but rather at an angle to the vertical. The effect achieved by this configuration is that the required driving moment remains constant over the entire pivoting region of the flap. Changeable driving moments which would lead to increased wear are therefore avoided.
A further configuration involves one end of a tension and compression rod being arranged on each actuator at a radial distance from the pivot axis and its other end being connected to a cable sector which can be pivoted about an axis extending transversely with respect to the pivot axis and the cores of two Bowden cables are guided over its sector circumference, each cable sector being connected to one cable end of the Bowden cables and the Bowden cables being fastened by their other ends to a cable drum, which can be driven rotatably by the drive.
In order to pivot the flap, the Bowden cables which cause a pivoting of the cable sectors are in turn driven via the cable drum. The pivoting movement of the cable sectors is finally transmitted to the actuators of the hinges by means of the tension and compression rods. The use of the tension and compression rods has the advantage that the closing unit up to the cable sectors can be arranged at a distance from the hinges of the flap if there is not sufficient construction space available in the region of the hinges, or for aesthetic reasons.
In order to avoid the closing unit jamming in the region of the tension and compression rods, the latter are connected at their ends in an articulated manner to the actuators and the cable sectors.
The configuration of the tension and compression rods by means of ball-and-socket joints for connection to the actuators and the cable sectors results in a universally usable closing unit, since the ball-and-socket joints no longer necessarily permit an aligned arrangement of the cable sectors with respect to the actuators, but rather a spatially oblique arrangement.
The arrangement and fastening of the Bowden cables on the cable sectors, and the design of the cable sectors are as in the configuration of the cable sectors which are arranged directly on the actuators.
Another configuration is characterized in that a shaft can be driven rotatably by the drive and one pinion is arranged in each case at the ends of the shaft, the pinions being in engagement with one toothed sector in each case and each toothed sector being arranged fixedly on one actuator of the hinges.
In order to pivot the flap, the at least one shaft is driven by the driving motor via the gear mechanism. The pinions arranged at the ends of the shaft pivot the toothed sectors which transmit the pivoting movement to the actuators of the hinges. The use of pinions and toothed sectors permits the transmission of relatively large forces and moments, on the one hand. On the other hand, if the forces and moments which are to be transmitted are smaller, the closing units can be of smaller design, with the result that less construction space is required.
Installation of the toothed sectors on the hinges is avoided if the toothed sectors are formed integrally with the actuators. On account of the simple structure of the toothed sectors, the additional outlay here is negligible. A small design of the toothed sectors is achieved with a configuration, in which the toothed sectors have, on their circumference, a toothed profile, the teeth of which are directed radially outwards.
By contrast, protection of the toothed profiles and of the pinions against damage is achieved with toothed sectors, the teeth of which are directed radially inwards, with the result that the pinions are held by the circumference of the toothed sectors and are therefore covered.
In addition to the drive of the toothed sectors via a single shaft, the drive of each toothed sector by means of a dedicated shaft has been tried and tested. This configuration requires a relatively small outlay particularly on repair work.
A further stepping down of the speed of rotation of the driving motor is achieved with the arrangement of a further gear mechanism between the at least one shaft and the drive. In addition, the gear mechanism permits a relatively large spatial separation of the driving motor and of the hinges.
In this configuration too, the driving power of the driving motor is further reduced if the points at which the pinions engage with the toothed sectors are arranged at a radial distance from the axis of rotation of the flap.
A further configuration is characterized in that one end of a tension and compression rod is arranged on each actuator at a radial distance from the pivot axis and its other end is connected to a toothed sector which can be pivoted about an axis, the toothed sectors being in engagement in each case with a pinion which is arranged at one end of the at least one shaft, which can be driven rotatably by the drive.
In order to pivot the flap, the at least one shaft is driven by the driving motor via the gear mechanism. The pinions arranged at the ends of the shaft pivot the toothed sectors, the pivoting movement thereof being transmitted to the actuators of the hinges by means of the tension and compression rods, this finally bringing about the pivoting of the flap. The use of the tension and compression rods again has the advantage that the closing unit up to the toothed sectors can be arranged spaced apart from the hinges of the flap. In addition, construction space does not need to be kept in the region of the hinges for the closing unit.
The design and arrangement of the toothed sectors, pinions, shafts and the arrangement of a further gear mechanism are as in the configuration of the toothed sectors which are arranged directly on the actuators.
Analogous to the configuration of the tension and compression rods on the cable sectors, the articulated arrangement thereof on the actuators and toothed sectors has the same advantages.
Also in the case of the configuration with toothed sectors, ball-and-socket joints on the tension and compression rods result in a universally usable closing unit on account of the spatially oblique arrangement of the toothed sectors with respect to the actuators which is now possible.
Similarly, the arrangement of the tension and compression rods on the actuators at a distance from the axis of rotation of the flap results in a reduction in the driving power of the driving motor.
A further configuration is characterized in that a shaft can be driven rotatably by the drive and one pinion is arranged in each case at the ends of the shaft, the pinions being in engagement in each case with toothed racks which extend transversely with respect to the pivot axis and are arranged on one actuator in each case of the hinges in a manner such that they can pivot about an axis parallel to the pivot axis.
In order to pivot the flap, the at least one shaft is in turn driven by the driving motor via the gear mechanism. The pinions arranged at the ends of the shaft reach into the teeth of the toothed racks in order thereby to displace the toothed racks and to pivot the actuators. The use of toothed racks likewise permits the transmission of large forces and moments to the actuators in order to move the flap.
For the rotatable arrangement of the toothed racks on the actuators, the said toothed racks are connected to each other by joints.
In order to support the toothed racks so that they are kept in permanent engagement with the pinions of the shaft, the toothed racks can be arranged in a longitudinally displaceable manner in sliding guides which are arranged in particular on the at least one shaft in a manner such that they can pivot about the longitudinal axis of the shaft.
In the configuration with toothed racks, the arrangement of two shafts and of a further gear mechanism and the arrangement of the engagement points of the toothed racks with the pinions at a distance from the axis of rotation of the flap are similarly possible, with the known advantages.
A further configuration is characterized in that a toothed sector is arranged on each actuator, the said toothed sector being aligned radially with respect to the pivot axis and a respective pinion, which is connected coaxially in a rotationally fixed manner to a cable sector or a cable pulley, engages in the said toothed sector, each cable sector or each cable pulley being connected to one cable end of two Bowden cables and the Bowden cables being fastened by their other ends to a cable drum, which can be driven rotatably by the drive.
However, it can be just as advantageous for one end of a tension and compression rod to be arranged on each actuator at a radial distance from the pivot axis, its other end being connected to a toothed sector which can be pivoted about an axis extending transversely with respect to the pivot axis and a pinion, which is connected coaxially in a rotationally fixed manner to a cable sector or a cable pulley, engages in the said toothed sector, each cable sector or each cable pulley being connected to one cable end of two Bowden cables and the Bowden cables being fastened by their other ends to a cable drum, which can be driven rotatably by the drive.
In these configurations, the driving movement of the motor is transmitted via the gear mechanism, the cable drum and the Bowden cables to the cable sectors or cable pulleys which, for their part, are connected to the pinions. The pinions driven in such a manner pivot the toothed sectors, as a result of which the flap is ultimately moved. This configuration uses both the advantages of the drive by means of the Bowden cable and cable sector and the advantages of the drive by means of the pinion and toothed sector.
The connection between a pinion in each case and a cable sector turns out to be particularly compact if the two components are connected integrally to each other.
The further design and arrangement of the Bowden cables, cable sectors, pinions and toothed sectors can take place in accordance with the configurations already described in order to achieve the advantages which can be obtained therewith.
In another configuration, the cable sectors are of cylindrical design. This permits the formation of the contour receiving the Bowden cables over an angular region of more than 360° on the circumference of the cable sectors. If the contour is designed as a groove, it may extend spirally on the circumference. The cable sectors can therefore be formed with a small diameter, so that the closing unit can be of more compact design.
Exemplary embodiments of the invention are illustrated in the drawing and are described in greater detail below. In the drawing
The closing unit 1 illustrated in
In order to pivot the flap 3, the hinges 4 are connected to transmission elements 7 which are driven by a driving motor 9, which is designed as an electric motor, via a gear mechanism 8. The electric motor 9 is connected to the gear mechanism 8 via an electromechanical clutch 10. The activation of the closing unit 1 takes place by a switch 11, which is connected to the closing unit 1 by means of electric lines 12. The clutch 10 then connects the driving motor 9 to the gear mechanism 8. A push-button switch 13 serves for the immediate manual interruption of the movement of the flap 3, for example in the event of encountering an obstacle. The push-button switch 13 is connected to the closing unit 1 via a radio connection. An angle sensor 14 which determines the angular velocity of the flap 3 is arranged in the gear mechanism 8. As a result, the angle sensor 14 is capable of recognizing the end positions of the flap 3. Furthermore, the angle sensor 14 can detect changes in the angular velocity which are caused by an obstacle being encountered during the movement of the flap 3. In these cases, the direction of rotation of the driving motor 9 is immediately reversed, with the result that the flap 3 is moved away from the obstacle.
The cable sectors 20, 21 are connected integrally with actuators 22, 23 of the hinges 4. The circumference 24, 25 of the cable sectors 20, 21 is bounded by two ends 26, 27. One end of the Bowden cables is fastened to each end, the cable end 28 of the Bowden cable 18 and the cable end 29 of the Bowden cable 17 being visible in
In the position illustrated, the flap (not illustrated) is closed. When the closing unit 1 is activated, the cable drum is driven by the driving motor 9 in such a manner that the cables of the Bowden cables 17, 18 are wound up and the cables of the Bowden cables 16, 19 are unwound. The result of the cables of the Bowden cables 17, 18 being wound up is that the cable ends 29, 28 are pulled, thereby causing the cable sectors 20, 21 to be pivoted in the clockwise direction and the flap to be opened. The unwound cables of the Bowden cables 16, 19 are wound up in the grooves 30, 31 of the cable sectors 20, 21.
The engagement point of the cable ends 28, 29 of the Bowden cables 16-19 is at a clear distance from the axis of rotation of the hinges 4 and therefore from the flap 3. The shape of the cable sectors 20, 21 means that a constant moment is always applied to the hinge 4 irrespective of the particular position.
The cable sector 21 in
In order to pivot the cable sector 21 anticlockwise, the Bowden cable 19 is wound up onto the cable drum (not illustrated). Owing to the fixedly arranged sheath 34, only the cable end 33 can move into the sheath 34, in which case the cable sector is pivoted in the described direction. By contrast, the Bowden cable 18 which is unwound from the cable drum is placed into the groove (not illustrated) on the circumference of the cable sector 21.
For movement of the flap (not illustrated) by the actuators 22, 23 of the hinges, the shaft 42 is driven by the driving motor 9. The pinions 45, 46 rotating with the shaft 42 bring about, via engagement in the toothed profile 49, the pivoting of the toothed sectors 47, 48 and therefore of the actuators 22, 23.
The closing unit 1 in
Sliding guides 53, 54 are fastened to the ends 43, 44 of the shaft 42. The toothed racks 50, 51 are mounted in a longitudinally displaceable manner in the sliding guides 53, 54. The sliding guides 53, 54 ensure that the toothed racks 50, 51 are kept permanently in engagement with the pinions 45, 46. The sliding guides 53, 54 are mounted rotatably.
The closing unit 1 in
The closing unit corresponds in terms of construction, from the driving motor 9 up to the cable pulleys 20, 21, essentially to the construction according to
The unit 55 from
The cable pulley 20 has an integrally formed pin 62 which is likewise arranged rotatably on the axis 61. The pin 62 is designed as a pinion 45 which engages in the toothed profile 49 of the toothed sector 47. The toothed sector 47 has a hole 63 in which a shaft 64, which connects the toothed sector 47 to the actuator 22 in a rotationally fixed manner, is rotatably arranged.
When the Bowden cables are driven by the driving motor, the cable pulley 20 is rotated. As a consequence of the rotation of the pinion 45 which is brought about as a result, the toothed sector 47 which moves the actuator 22 together with the flap (not illustrated) via the shaft 64 is pivoted.
In the exemplary embodiment of
The further driving path from the toothed sector 47, 48 up to the cable drum 15 in turn corresponds to the design illustrated in
In this exemplary embodiment too, when the Bowden cables are driven by the driving motor, the cable pulley 20 is rotated. As a consequence of the rotation of the pinion 45 brought about as a result, the toothed sector 47 which moves the actuator 22 together with the flap (not illustrated) via the shaft 64 is pivoted.
In the case of the exemplary embodiment of
In order to pivot the pivot lever 65 anticlockwise, the Bowden cable 19 is wound up onto the cable drum (not illustrated). Owing to the fixedly arranged sheath 34, only the cable end 33 can move into the sheath 34, in which case the pivot lever 65 is pivoted in the described direction. The sheath 32 of the Bowden cable 18 unwound from the cable drum is moved in the process by the pivot lever 65. In order to pivot the pivot lever 65 in the clockwise direction, the Bowden cable 18 is wound up onto the cable drum, the sheath 32 moving the pivot lever 65 in the clockwise direction and the cable end 33 of the Bowden cable 19 being pulled into the sheath 34.
1 Closing unit 45, 46 Pinion
2 Motor vehicle 47, 48 Toothed sector
3 Flap 49 Toothed profile
4 Hinge 50, 51 Toothed rack
5 Bodywork 52 Joint
6 Gas-filled spring 53, 54 Sliding guide
7 Transmission element 55, 56 Unit
8 Gear mechanism 57, 58 Housing
9 Driving motor 61 Axis
10 Clutch 62 Pin
11 Switch 63 Hole
12 Electric line 64 Shaft
13 Push-button switch 65 Pivot lever
14 Angle sensor
15 Cable drum
16-19 Bowden cable
20, 21 Cable sector
22, 23 Actuator
24, 25 Circumference
26, 27 Circumferential end
28, 29 Cable end
30, 31 Grooves
32, 34 Sheath
33 Cable end
35, 36 Tension/compression rod
37, 38 End
39, 40 Ball-and-socket joint
41 Gear mechanism
42 Shaft
43, 44 End
Number | Date | Country | Kind |
---|---|---|---|
103 45 823.9 | Oct 2003 | DE | national |
103 46 758.0-23 | Oct 2003 | DE | national |