The present application is a 371 national phase filing of PCT Application No. PCT/GB2015/051330, filed May 6, 2015, which claims the filing benefit of GB patent application No. 1408075.8, filed May 7, 2014, which are hereby incorporated herein by reference in their entireties.
The present invention relates to closure and latching mechanisms, particularly for doors and most particularly for motor vehicle doors. The invention is concerned with that type of such mechanism which is moved under power between the latched and unlatched or semi-latched positions. Specifically, the invention relates to closure and latching mechanisms of the type comprising a claw for engaging a striker fixed to a door or other closure, a pawl for latching open the claw and motor drive means for moving the pawl so that it releases the claw and for moving the claw into the latched position.
WO2010/067074 discloses an automotive closure and latching mechanism including a pivotally mounted claw, a pawl and an arcuate drive lever. The claw is retained in its fully latched position by the engagement of latching shoulders on the pawl and the claw and the striker is thus retained captive within the recess defined by the claw. When the tailgate or the like is to be opened, an electric motor is operated in one direction and the drive lever is rotated in one direction. A post on the drive lever contacts the pawl and rotates it so that the latching shoulders move out of engagement. The claw is now moved by a spring acting on it into the semi-latched position. When the latch is to be re-latched, the motor is operated in the opposite direction and a cam surface causes the drive lever to rotate in the other direction. This causes the post on the drive lever to contact the claw and rotate it into the latched position. Thus in this known mechanism there is a common lever which is used to enable both release and complete the closure. When driven in one direction, this lever acts directly on the pawl to release the claw and when driven in the opposite direction, it acts directly on the claw to drive it from an intermediate latched position to a fully latched position.
According to the present invention a closing and latching mechanism for a closure includes a claw for engaging a striker fixed to the closure, the claw being rotatable between an unlatched position and a latched position and biased by a spring towards the unlatched position, a pawl mounted to pivot between a first position, in which it can engage the claw in the latched position and prevent movement of the claw into the unlatched position, and a second position, in which the claw is free to move from the latched position to the unlatched position, a rotatable input shaft carrying a first clinch cam which is operatively coupled to the claw, whereby rotation of the input shaft in one direction results in rotation of the claw into the latched position, the input shaft also carrying a release cam which cooperates with a release cam follower forming part of a release slider, the release slider being operatively coupled to the pawl, whereby further rotation of the input shaft in the said one direction results in engagement of the release cam with the release cam follower and movement of the release slider which moves the pawl into the second position and the claw then moves towards the unlatched position under the action of the biasing spring.
Thus in the mechanism in accordance with the invention there is no common lever, as in the prior document and instead release of the mechanism is induced by a dedicated cam being driven in one direction acting on a release slider whilst latching of the mechanism is effected by a further dedicated cam carried by the same shaft and rotated in the same direction which acts on the claw to move it into the latched position.
In a preferred embodiment the first clinch cam is operatively coupled to the claw by a first clinch cam follower, which cooperates with the first clinch cam and is provided on a linearly movable clinch slider, the clinch slider being operatively coupled to a second clinch cam, which cooperates with a second clinch cam follower forming part of a pivotally mounted clinch lever, a further part of the clinch lever constituting a third clinch cam which cooperates with a third clinch cam follower constituted by a portion of the claw.
The operative connection between the first clinch cam and the claw preferably provides a mechanical advantage of at least 2, preferably at least 4. The operative connection is preferably constructed so that the mechanical advantage increases as the claw approaches the fully latched position. The clinch lever may be of generally T shape with the head of the T constituted by two limbs, a first of which constitutes the second clinch cam follower and the second of which is shorter than the first limb and constitutes the third clinch cam. The distance of the third clinch cam follower from the axis of rotation of the claw may be at least 2 and preferably 3 times greater than the distance between the said axis of rotation and the position at which, in use, the claw engages the striker. The combination of these features results in an overall mechanical advantage of at least 10 and potentially even as much as 20, e.g. 15, and this enables the electric motor to be considerably smaller, cheaper and lighter than is usual.
The mechanism preferably includes a manual release lever which is operably coupled to the pawl and the operation of which results in movement of the pawl into the second position.
The operative connection between the first clinch cam and the claw preferably includes a clutch or releasable connection which is selectively operable to sever or interrupt the operative connection. The clutch may comprise a clutch member connected to the clinch slider and movable between an engaged position in which movement of the clinch slider in the latching direction is transmitted to the claw and a disengaged position in which movement of the clinch slider is not transmitted to the claw.
The mechanism may include a release drive dog mounted to pivot about the same axis as the pawl and arranged to engage the pawl and to rotate it from the first position into the second position, the release drive dog being pivotally connected to the release slider and arranged to pivot about the said axis when the release slider is caused to move by the release cam. The manual release lever is preferably mounted to pivot about the same axis as the pawl and is arranged to engage the pawl and to rotate it from the first position into the second position when the manual release lever is operated.
In the preferred embodiment, the release slider carries a ratchet which affords the release cam follower, the ratchet being movable between a first position, in which the release cam can engage the release cam follower and move the release slider in the latching direction, and a second position in which the release cam may move past the release cam follower without contacting it, movement between the two positions being permitted when the release cam is not in contact with the release cam follower and being prevented when the release cam is in contact with the release cam follower, the mechanism carrying a third cam arranged to engage the ratchet and push it from the first position to the second position. Thus if the clinching or closing operation of the latch mechanism should be interrupted for some reason, e.g. as a result of an obstacle preventing the door from closing fully, the closing operation is terminated and the input shaft is rotated in the reverse direction and as it moves it forces the ratchet out of the way against the force of a restoring spring and this enables the release cam to return to a position in which it may act on the release cam follower very much more rapidly than if it were to continue to rotate in the same direction.
Further features and details of the invention will be apparent from the following description of one specific embodiment of door closing and latching mechanism, which is given by way of example only with reference to the accompanying drawings, in which:
The closure and latching mechanism is accommodated in an outer housing and for the sake of clarity only the base plate or retention plate 66 of the housing is shown in
Pivotally connected to the retention plate 66 by way of a pivotal support 29 is a further pivotal shaft 29, which constitutes the power input shaft and is connected, in use, to an electric drive motor. Connected to rotate with the shaft 29 is a composite actuator cam, shown in
Situated beneath the composite actuator cam is an elongate clinch slider 21, which is guided to move only parallel to its length by virtue of the fact that the shaft 29 passes through a first elongate slot 19 in the clinch slider and that a further shaft 28 passes through a second slot 15 (see
Situated below the clinch slider is a clinch drive dog 31, which is constrained to be movable only linearly parallel to the direction of movement of the clinch slider 21 by the shaft 28 extending through a linear slot 17 and by a linear upstanding guide formation 33 on its upper surface extending into or through a further linear slot 18 formed in the clinch slider. Extending downwardly from the clinch drive dog 31 is a generally cylindrical projection 34, which constitutes a fourth cam.
Situated below the clinch drive dog 31 and mounted to pivot about the shaft 28 is a clinch lever 41, shown in
As best seen in
In use, the input shaft 15 is generally rotated only in one direction, that is to say anti-clockwise, as seen in the drawings, to both latch and unlatch a door and its movement is transmitted through two different pathways to the claw to move it from the semi-latched to the latched position and to the pawl to move it out of engagement with the primary retaining notch 712. When the latch is in the fully latched position, rotation of the input shaft 15 is transmitted via the first cam 11 to an elongate release slider 52 which is mounted to be movable substantially only linearly parallel to its length. One end of the release slider 52 has a hole formed in it, through which the pivotal boss 77 on the release drive dog 74 passes, such that linear movement of the release slider results in rotation of the release drive dog about the shaft 80. Pivotally connected to the release slider at a position adjacent its other end by means of a pivot pin 90 is one end of an elongate release ratchet 58. Formed in the release ratchet opposite its other end is an L-shaped slot 91, through which the shaft 28 extends. When the latch is latched, the release slider is generally in the position shown in
Alternatively, the ratchet is provided with one extended arm 514 (
Projecting laterally from the release slider 52 is a plate 262 in which an L-shaped slot 261 is formed. This slot has a relatively long limb extending transverse to the length and direction of movement of the release slider and a relatively short limb extending parallel to the length of the release slider. The pivot boss 26 of the clutch arm 23 projects through this slot and is normally received in the relatively short limb of the slot 261, whereby movement of the release slider parallel to its length and relative to the pivot boss 26, is possible only during the release operation, whereby the slider is moved to rotate the pawl to release the claw and not possible during the clinch operation whereby the claw is driven from the secondary latch position to the primary latch position without breaking the dynamic link and interrupting the clinch operation to release the claw.
If it is desired to move the latch from the fully latched to the unlatched position, the input shaft 15 is rotated anti-clockwise, as seen in
Once the release slider has been moved to unlatch the pawl and the cam 11 has moved past the shoulder on the ratchet, the drive motor is deactivated and the cam 11 stops rotating.
If the door is now moved in a closing direction, the door striker 4 will engage the arm 10 of the claw and rotate the claw into the semi-latched, “secondary” position. Detecting the claw in this position is enabled by sensors, not shown, responsive to magnets 713 on the claw, which induce the electronic control system comprising the magnet-responsive sensors which are integrated in the latch, not shown, to drive the electric motor and rotate the input shaft 15 further in the counter clockwise direction. This actuation causes the second cam 12 on the input shaft to act on the second cam follower 22 on the clinch slider 21 and thus to move the clinch slider to the left, as seen in
The door latch in accordance with the present invention is of course primarily electrically operated and will therefore be associated with an electronic control system, though this is not illustrated. Thus it is envisaged that when it is desired to open the door, this is indicated by operating an electrical switch, e.g. of push button type. However, it is desirable that manual operation is also possible, e.g. in the event of electrical failure, and in the preferred embodiment a cable or the like is operatively connected to the manual release lever 61, as described above. If the cable is pulled by the user, this will result in the lever 61 moving in the clockwise direction, as seen in
As mentioned above, during normal release movement of the release slider the boss 26 of the clutch arm 23 (
The various stages of movement of the release ratchet 58 and the claw 78 are shown in
This feature is particularly valuable if the cam 12 should fail to rotate fully to complete the clinch operation or for instance to interrupt the power clinch operation.
By rotating the input 15 in a direction opposite to the normal direction, i.e. clockwisecam 13 is brought into contact with the release ratchet 58, which is then pivoted about its pivot shaft 90 (
The latching mechanism in accordance with the invention has numerous advantages over known latching mechanisms. In particular, it has a substantially reduced weight and size and thus reduced cost and also reduced power consumption. It enables clinching or latching under a load in excess of 1000N with an electric current of only 1.5 to 1.8 amps using a 12 volt DC motor weighing around 60 grams as compared to a weight of between 200 and 400 grams of the motor used in similar systems. This is achieved by the specific mechanical arrangement of the cam 12 and the cam follower integrated with the clinch slider, which results in a considerable mechanical advantage. As described above, overall a mechanical advantage of up to 15 or even more may be obtained, thereby permitting the use of a considerably smaller, lighter and cheaper electric motor. The latching mechanism provides an anti-trapping function with or without electronic control. This is an important advantage and enables protection against damage to articles or fingers if they should become trapped in the door during the clinching or latching operation, even without electronic control or when such electronic control fails to perform. The movement is achieved by a number of integrated cams and cam followers, thereby resulting in operation with substantially zero backlash, and this in turn means that operation is silent. Backlash is an inherent feature of gear mechanisms which need to have a certain clearance between the teeth of the meshing gearwheels. This clearance necessarily results in impact noise as each gear tooth comes into contact with a corresponding tooth. By contrast, a system operated exclusively with cams is noiseless due to the nature of the contact between the cooperating components. Movement is smooth and continuous with no impact and a substantial mechanical advantage may be obtained in a relatively small space. A further significant advantage of the latching mechanism in accordance with the invention is its exceptionally low power consumption as it enables the use of miniature motors with stall currents below 2 amps as compared to the 12 to 36 amp motors that are normally required for similar devices.
Number | Date | Country | Kind |
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1408075.8 | May 2014 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2015/051330 | 5/6/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/170097 | 11/12/2015 | WO | A |
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