The present invention relates generally to a polymeric closure for a package. More specifically, the present invention relates to a polymeric closure or package that vents at high pressure.
In one-piece polymeric closures, the primary or strongest seal is made by contacting with the outside (an exterior surface) and/or lower part of the outer radius of the finish of a container. Sealing in this location is highly effective at holding internal pressure and preserving the product within the container. One drawback of such a seal is that as the internal pressure increases within the package, the closure begins to dome. This doming pulls the seal geometry radially inward (toward the centerline of the finish opening), which further increases the contact pressure between the closure and these areas of the finish.
If the internal pressure builds within the package, this can lead to potentially undesirable situations. For example, if the package is contaminated and the contents of the package begin to ferment, rather than allowing a safe release of built-up gases, existing closures become stronger and allow pressure to build. When pressure builds to threshold levels, the container may rupture or release from the finish. Both are undesirable situations. Even if the package does not fail in a static state, the package may fail in a dynamic state. For example, when the package is put into a dynamic state (e.g., opening), the closure could still release from the finish due to high internal pressure, which would be undesirable.
It would be desirable to provide a closure that still provides a strong and desirable seal in a one-piece closure, while assisting in preventing or inhibiting pressure to build-up in the package that can lead to potential undesirable conditions.
According to one embodiment, a closure comprises a polymeric top wall portion, a polymeric annular skirt portion, a polymeric continuous plug seal, a top sealing member and a top stop. The polymeric annular skirt portion depends from the polymeric top wall portion. The annular skirt portion includes an internal thread formation for mating engagement with an external thread formation in a finish of an associated container. The polymeric annular skirt portion includes an interior surface and an exterior surface. The polymeric continuous plug seal depends from the polymeric top wall portion. The continuous plug seal is spaced from the interior surface of the polymeric annular skirt portion. The top sealing member depends from the polymeric top wall portion. The top sealing member is located between the continuous plug seal and the annular skirt portion. The top sealing member is continuous. The top stop depends from the polymeric top wall portion. The top stop is located between the continuous plug seal and the annular skirt portion. The top sealing member extends to and contacts (a) a top surface of the finish of the container, (b) a top portion of the inner radius or inner corner of the finish of the container, (c) a top portion of the outer radius or outer corner of the finish of the container, or (d) any combination thereof when the closure and the container are in mating engagement with each other at an atmospheric internal pressure. The top sealing member and the top stop are adapted to be spaced from and located above (a) the top surface of the finish of the container, (b) the top portion of the inner radius and inner corner of the finish of the container, and (c) the top portion of the outer radius and outer corner of the finish of the container when the closure and the container are in mating engagement with each other under an internal pressure of at least about 50 psi.
According to one embodiment, a package comprises a container and a closure. The container has a finish defining an opening. The container has an external thread formation on the finish. The closure is configured for fitment to the finish of the container for closing the opening. The closure comprises a polymeric top wall portion, a polymeric annular skirt portion, a polymeric continuous plug seal, a top sealing member and a top stop. The polymeric annular skirt portion depends from the polymeric top wall portion. The annular skirt portion includes an internal thread formation for mating engagement with the external thread formation on the finish of the container. The polymeric annular skirt portion includes an interior surface and an exterior surface. The polymeric continuous plug seal depends from the polymeric top wall portion. The continuous plug seal is spaced from the interior surface of the polymeric annular skirt portion. The top sealing member depends from the polymeric top wall portion. The top sealing member is located between the continuous plug seal and the annular skirt portion. The top sealing member is continuous. The top stop depends from the polymeric top wall portion. The top stop is located between the continuous plug seal and the annular skirt portion. The top sealing member extends to and contacts (a) a top surface of the finish of the container, (b) a top portion of the inner radius or inner corner of the finish of the container, (c) a top portion of the outer radius or outer corner of the finish of the container, or (d) any combination thereof when the closure and the container are in mating engagement with each other at an atmospheric internal pressure. The top sealing member and the top stop are adapted to be spaced from and located above (a) the top surface of the finish of the container, (b) the top portion of the inner radius and inner corner of the finish of the container, and (c) the top portion of the outer radius and outer corner of the finish of the container when the closure and the container are in mating engagement with each other under an internal pressure of at least about 50 psi.
According to another embodiment, a closure comprises a polymeric top wall portion, a polymeric annular skirt portion, a polymeric continuous plug seal, a polymeric tamper-evident feature, a top sealing member and a top stop. The polymeric annular skirt portion depends from the polymeric top wall portion. The annular skirt portion includes an internal thread formation for mating engagement with an external thread formation in a finish of an associated container. The polymeric annular skirt portion includes an interior surface and an exterior surface. The polymeric continuous plug seal depends from the polymeric top wall portion. The continuous plug seal is spaced from the interior surface of the polymeric annular skirt portion. The polymeric tamper-evident feature is a band The tamper-evident feature depends from and is at least partially detachably connected to the polymeric annular skirt portion by a frangible connection. The top sealing member depends from the polymeric top wall portion. The top sealing member is located between the continuous plug seal and the annular skirt portion. The top sealing member is continuous. The top sealing member extends downwardly from the top wall portion and outwardly towards the polymeric annular skirt portion. The top stop depends from the polymeric top wall portion. The top stop is located between the continuous plug seal and the annular skirt portion. The top stop is located between the top sealing member and the polymeric annular skirt portion. The top sealing member extends to and contacts (a) a top surface of the finish of the container, (b) a top portion of the inner radius or inner corner of the finish of the container, (c) a top portion of the outer radius or outer corner of the finish of the container, or (d) any combination thereof when the closure and the container are in mating engagement with each other at an atmospheric internal pressure. The top sealing member and the top stop are adapted to be spaced from and located above (a) the top surface of the finish of the container, (b) the top portion of the inner radius and inner corner of the finish of the container, and (c) the top portion of the outer radius and outer corner of the finish of the container when the closure and the container are in mating engagement with each other under an internal pressure of at least about 60 psi.
The above summary is not intended to represent each embodiment or every aspect of the present invention. Additional features and benefits of the present invention are apparent from the detailed description and figures set forth below.
Other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that it is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Referring still to
The polymeric annular skirt portion 14 of
The polymeric continuous plug seal 16 depends from the polymeric top wall portion 12 as shown in
Referring back to
The top sealing member 18 depends from the polymeric top wall portion 12. The top sealing member 18 extends to and contacts (a) a top surface of the finish of the container, (b) a top portion of the inner radius or inner corner of the finish of the container, (c) a top portion of the outer radius or outer corner of the finish of the container, or (d) any combination thereof when the closure and container are in mating engagement with each other under an atmospheric internal pressure (1 bar or 14.7 psi).
The top sealing member contacting a top surface of a container finish is shown in, for example,
The top sealing member 18 may form a physical, hermetic seal with the finish of the container until a certain pressure occurs. Thus, the top sealing member 18 is strong enough to secure the contents of the package, but more importantly will not get stronger as internal pressure builds in the package. At lower internal pressures, the top sealing member 18 works especially well as a seal when the package is opened and then reclosed by a user.
The top sealing member 18 generally has a seal contact pressure with the finish of the container of greater than about 2,500 psi at internal package pressures less than 40 psi. The top sealing member 18 more typically has a seal contact pressure with the finish of the container of greater than about 3,000 psi at internal package pressures less than 25 psi. To maintain a proper seal between the top sealing member and the container, the seal contact pressure needs to be above a certain threshold, which depends on the design and materials of the closure.
The top sealing member 18 is spaced from and located above (a) a top surface of the finish of the container, (b) a top portion of the inner radius or inner corner of the finish of the container, and (c) a top portion of the outer radius or outer corner of the finish of the container when the closure and container are in mating engagement with each other under an internal pressure of at least about 50 psi in one embodiment or of at least about 60 psi according to another embodiment.
The top sealing member 18 is spaced from and located above (a) a top surface of the finish of the container, (b) a top portion of the inner radius or inner corner of the finish of the container, and (c) a top portion of the outer radius or outer corner of the finish of the container when the closure and container are in mating engagement with each other under an internal pressure of at least about 70 psi in one embodiment or of at least about 80 psi according to a further embodiment.
The top sealing member 18 is spaced from and located above (a) a top surface of the finish of the container, (b) a top portion of the inner radius or inner corner of the finish of the container, and (c) a top portion of the outer radius or outer corner of the finish of the container when the closure and container are in mating engagement with each other under an internal pressure of at least about 90 psi in another embodiment.
The distance between the top sealing member 18 and the top surface 120a of the finish of the container is shown in
The top sealing member 18 is shown in
In one embodiment, the top sealing member extends downwardly from the polymeric top wall portion 12 and outwardly at an angle β of from about 40 to about 75 degrees when not contacting the finish of the container as shown in
The top sealing member 18 is advantageous because as pressure builds inside the package, the continuous plug seal 16 will not seal with the container. At such pressures, the top sealing member 18 will initially seal with the container at (a) a top surface of the finish of the container, (b) a top portion of the inner radius or inner corner of the finish of the container, (c) a top portion of the outer radius or outer corner of the finish of the container, or (d) any combination thereof when the closure and the container are in mating engagement with each other. As the internal pressure increases, doming will exceed the ability of the top sealing member 18 to stay in contact with (a) a top surface of the finish of the container, (b) a top portion of the inner radius or inner corner of the finish of the container, and (c) a top portion of the outer radius or outer corner of the finish of the container. At this point in time, the top sealing member 18 will be spaced from and located above the finish of the container and will no longer form a seal.
Thus, the top sealing member 18 is strong enough to secure the contents of the package, but more importantly will generally not get stronger as internal pressure builds in the package. Once a certain internal pressure of the package is met, the top sealing member 18 loses contact and vents pressure, which creates a safe product experience to a user.
The flexibility of the top sealing member 18 allows it to work over a range of application angles and desirably allows the top sealing member 18 to initial stay in contact with the finish of the container as doming initially occurs.
The thickness W1 of the top sealing member 18 of
The top stop 20 assists in providing a positive stop when the finish of the container and the closure are being threaded with each other. Thus, the top stop assists in positioning the finish of the container when the closure is being threaded onto the finish. By properly positioning the finish of the container, this assists in avoiding a high removal torque and other potential capping defects. Thus, the top stop assists in obtaining desirable removal torques. The top stop 20 also assists in preventing or inhibiting the top sealing member 18 from being deformed. By inhibiting deformation, the top sealing member 18 can recover to its original shape more quickly, which will lead to venting more quickly when higher internal pressures occur. The top stop 20 is typically continuous as shown in
The thickness W2 of the top stop 20 of
The closure 10 as shown in
The closure of the present invention in one embodiment generally has an overall height H as shown in
The closure may also include a polymeric tamper-evident feature. For example, the closure 10 includes a polymeric tamper-evident band 50 (
The polymeric tamper-evident band may be formed by molded-in-bridges in one embodiment. The molded-in-bridges are typically formed using a feature in the mold. In another embodiment, the polymeric tamper-evident band may be formed using scoring or scored lines, notches, leaders, or other lines of weaknesses.
The tamper-evident band 50 is in a reversed orientation in
The closure 10 including the top wall portion 12, the annular skirt portion 14, the continuous plug seal 16, the top sealing member 18 and the top stop 20 are made of polymeric material. The closure 10 typically comprises high density polyethylene (HDPE), polypropylene (PP), or blends thereof. It is contemplated that the closure may be made of other polymeric materials. The tamper-evident band 50, if present, is typically made of the same materials as the rest of the closure.
The closures are typically formed by processes such as injection or compression molding. It is contemplated that other processes may be used in forming the closures.
The closures of the present invention, including closure 10, may be used with the container 108 to form the package 100 of
The container 108 is typically made of polymeric material. One non-limiting example of a material to be used in forming a polymeric container is polyethylene terephthalate (PET), polypropylene (PP) or blends using the same. It is contemplated that the container may be formed of other polymeric materials. It is also contemplated that the container may be formed of glass. The container 108 may have an encapsulated oxygen-barrier layer or oxygen barrier material incorporated therein.
To open the container 108 and gain access to the product therein, the closure 10 is unthreaded by turning the closure 10 with respect to the container 108. The tamper-evident band 50 is in its functional orientation in
The polymeric closures of the present invention are desirable in both low-temperature and high-temperature applications. The polymeric closures of the present invention may be used in low-temperature applications such as an ambient or a cold fill. These applications include water, sports drinks, aseptic applications such as dairy products, and pressurized products such as carbonated soft drinks. It is contemplated that other low-temperature applications may be used with the polymeric closures formed by the processes of the present invention.
The polymeric closures of the present invention may be exposed to high-temperature applications such as hot-fill and pasteurizations. A hot fill application is generally performed at temperatures around 185° F., while a hot-fill with pasteurization is generally performed at temperatures around 205° F. It is contemplated that the polymeric closures of the present invention can be used in other high-temperature applications.
Inventive and Comparative closures were made and tested. Inventive Closure 1 was substantially similar to closure 10 shown in
Comparative Closure 1 is shown in prior art
A total of 12 samples of each configuration (Inventive Closure 1 and Comparative Closure 1) was tested. Each of the samples of Inventive Closure 1 and Comparative Closure 1 was tested in combination with a container or bottle. The containers were identical and made of PET with about 32 fluid ounces of water. The containers had a 33 mm, double lead, hot-fill finish. Each of the closures was threaded onto the finish of the respective containers into a closed position. The packages were conditioned at ambient temperature for roughly 24 hours. Then, the finish and closure were cut away from the remainder of the package. The cutaway finish and closure were placed in a submerged fixture/test apparatus under different pressures. Specifically, 12 samples of each closure were tested under two pressure conditions −1.5 bar and 6.9 bar (1 bar equals 14.5 psi) after the respective closures were threaded onto the containers in a closed position. The testing conditions and the results are shown in the Table 1 below.
As shown in Table 1 above, both Inventive Closure 1 and Comparative Closure 1 did not leak under 1.5 bar (22 psi) of internal pressure in the package. When the internal pressure of the package was increased to 6.9 bar (100 psi), Inventive Closure 1 leaked in every test. The leaking in the samples of Inventive Closure 1 began at varying pressures from 3.1 to 4.5 bar (45 psi to 65 psi) as shown in Table 1. The samples of Comparative Closure 1 did not leak as the internal pressure of the package was increased to 6.9 bar (100 psi).
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