The present invention relates to a closure cap for a screw cap. The present invention also relates to a container comprising a closure cap. The present invention further relates to a method of manufacturing a closure cap for a screw cap.
Known containers comprising a container body and a closure cap which closes the container body have the disadvantage that their recycling is extremely costly. Such containers, which are used as disposable beverage containers, for example, are produced in enormous quantities and should be disposed of properly and preferably recycled in the future. The recycling of such beverage containers is very complex because the container body and the cap are usually made of different materials, with the container body usually being made of PET (polyethylene terephthalate) and the cap usually being made of an elastic solid material such as PE (polyethylene) or PP (polypropylene). Such beverage containers are usually returned either with the cap in place, or at least with partial components of the cap such as the warranty tape. However, optimum recycling of the materials of such beverage containers is only possible if the materials are separated by type after recycling. Completely removing the cap or warranty tape from the container body is very time-consuming, which is why such beverage containers are sometimes incinerated and therefore not recycled.
Known beverage containers comprise, for example, a container body designed as a PET bottle and comprise a closure cap, for example designed as a so-called PCO-28 closure, either 21 mm (type 1810) or 18 mm (type 1881) high.
The document US2017/0057139A1 discloses a closure cap and a method for manufacturing the same. However, this closure cap is not suitable for closing known beverage containers such as PET bottles, and in particular for closing PET bottles with a PCO-28 screw cap, without an additive. First-time opening cannot be proven. In addition, a beverage container containing a pressurized fluid cannot be reliably closed with this closure cap. The document U.S. Pat. No. 3,753,510 discloses a multi-part closure cap, the manufacture of which is very complex.
Based on the aforementioned prior art, the present invention is based on the task of at least reducing such and other disadvantages of the prior art and, in particular, of disclosing a closure cap of the type mentioned at the beginning which, compared to the known closure caps, is preferably easier to recycle and preferably also easier to manufacture. In addition, the present invention is based on the task of simplifying the recycling of containers comprising the closure cap.
The task is solved by a closure cap, a container comprising such a closure cap, and a method for manufacturing such a closure cap, having the features of the independent claims. Advantageous embodiments and further developments are the subject of the dependent claims.
The problem is solved in particular by a closure cap with a closure cap axis, a cylindrical cap shell, a cover disk and an engagement element formed on the inside of the cap shell and projecting towards the closure cap axis, wherein the engagement element is designed as an internally threaded part or as a bayonet locking part, and wherein the cover disk has a breakthrough in the region of its periphery, and wherein the engagement element is arranged below the breakthrough with respect to the break-through in the direction of the closure cap axis, and preferably in alignment with respect to the breakthrough. The closure cap comprises at least one engagement element and preferably a plurality of engagement elements arranged mutually spaced apart in the circumferential direction, each engagement element being assigned a breakthrough in the direction of the closure cap axis. Each engagement element advantageously extends in the circumferential direction of the closure cap axis by a maximum of the width of the associated breakthrough, the internal thread of the closure cap being formed by the sum of the engagement elements.
The task is furthermore solved in particular with a method for producing a closure cap having a closure cap axis, a cover disk and a cylindrical cap shell with an engagement element projecting towards the closure cap axis, in that a first mold tool half and a second mold tool half form a shaping cavity in the closed state, in that the outer contour of the closure cap is determined by the first mold tool half, in that the inner contour of the closure cap is essentially determined by the second mold tool half, the first mold tool half having a finger-like engagement element projecting in the direction of the closure cap axis, in the direction of the closure cap axis, which projects into the cavity, a cavity part delimiting the engagement element being defined by a mold part of the second mold half and by a tip of the web of the first mold half, so that when the cavity is filled with plastic, the closure cap comprising the cover disk and the cap shell with engagement element is produced, whereby the web also creates an opening in the cover disk, whereby the two halves of the mold are displaced relative to each other during opening, and the closure cap produced is released and ejected without forced demolding or spindling. The first and second mold halves preferably form a common interior, whereby the common interior is preferably free of undercuts. The closure cap, which is still in the molding tool immediately after its production, is thus preferably removed from the molding tool without undergoing plastic deformation. The closure cap according to the invention can therefore also be produced from a material such as PET.
The closure cap according to the invention is particularly advantageously designed such that the entire closure cap can be produced by injection molding without forced demolding, whereby the entire closure cap is preferably designed without undercuts. In an advantageous embodiment, the closure cap also comprises a sealing lip on the cover disk, preferably a sealing lip formed on the cover disk, with the sealing lip running concentrically to the closure cap axis. The sealing lip preferably has a length in the range from 1 mm to 3 mm in the direction of the closure cap axis, particularly preferably in the range from 1.7 mm to 2.3 mm. The closure cap can, for example, have a total height in the range of 18 mm to 21 mm in the direction of the closure cap axis. The entire sealing cap comprising the sealing lip is preferably designed in one piece. Advantageously, the sealing lip does not have an undercut, so that the sealing lip can also be produced without forced demolding. In a further possible embodiment, however, the sealing lip can also have an undercut so that the closure cap, with the exception of the sealing lip, can be produced without forced demolding.
The process for manufacturing the closure cap makes it possible to manufacture it preferably without forced demolding. This has the advantage that the closure cap can be produced particularly cost-effectively, for example from materials consisting essentially of PET, PE or PP, but particularly preferably from PET or essentially from PET. In an advantageous embodiment, the closure cap preferably has a length in the range of 18 mm to 21 mm in the direction of the closure cap axis.
Beverage bottles are usually made from the plastic PET (polyethylene terephthalate). PET is a very stable plastic that cannot be stretched or can only be stretched very slightly in the injection molding process. Because PET is extremely tough and resistant, this plastic is very break-proof. This is one of the main reasons why beverage bottles are very often made of PET, especially as PET also has a high barrier property that can retain carbon dioxide. PET also has a high aroma density and very good grease resistance.
In a particularly advantageous embodiment, the closure cap according to the invention is also made of PET. The closure cap according to the invention is designed in such a way that the method according to the invention for producing the closure cap only has process steps which do not require any forced demolding during production. The closure cap is preferably manufactured in a mold with a cavity free of undercuts. The mold preferably comprises two mold halves that form an undercut-free cavity. To produce the closure cap, injection molding material is introduced into the cavity, the two mold halves being pulled apart after the injection molding material has hardened and thereby opened, and the closure cap produced undergoing no forced deformation during opening of the mold and during removal from the mold. It is therefore possible with the method according to the invention to nevertheless produce a closure cap consisting of PET or essentially consisting of PET. The method according to the invention is of course also suitable for producing caps consisting of materials other than PET, for example PE or PP.
The closure cap according to the invention, consisting of PET or essentially of PET, is particularly advantageously used in combination with container bodies consisting of PET or essentially of PET, so that the entire container, i.e. both the container body and the closure cap, consists preferably of the same PET material. Such a container is extremely easy to recycle, as it is no longer necessary to separate the material of the closure parts and the container body. The closure cap is also particularly advantageously designed in such a way that the closure cap cannot be separated from the container body even after opening, or can only be separated with great effort, so that it preferably remains captively connected to the container body. Such a container has the advantage that the entire container comprising the container body and the closure cap can be recycled and that individual parts such as an individual closure cap or an individual warranty tape are avoided. Such a container is therefore extremely environmentally friendly because, on the one hand, dismantling of the container by separating individual parts is avoided and, on the other hand, the container can be recycled completely and unmixed without time-consuming sorting of different materials.
Preferably, the container comprising the container body and the closure cap is made of the same material, such as PET. However, in addition to PET, other materials, which are not listed in detail herein, are also suitable for producing the container body and the closure cap from the same material. The method according to the invention and the closure cap according to the invention enable production without forced demolding, so that closure caps consisting of materials can also be produced which were previously unsuitable for the production of closure caps because forced demolding was previously required during the production of a closure cap, for example in that a closure cap produced in a molding tool could only be removed from the molding tool by forced demolding.
Various embodiments of the invention are described below with reference to drawings, whereby identical or corresponding elements are generally provided with identical reference lines. The drawings show
The cap 2 has a circumferential direction U concentric to the cap axis 10, whereby the cap 2 can be opened with a rotation in the opening direction of rotation U1. The cap shell 3 has an outer surface 3b, which can be designed and structured in a variety of embodiments. In the embodiment example shown, the outer surface 3b comprises a plurality of grooves 3a running in the direction of the closure cap axis 10. This design has the advantage that the outer surface 3b can be held better with the fingers.
In an advantageous embodiment, the closure cap 2 comprises a single engagement element 6 formed on the inside of the cap shell 3 and projecting from the cap shell 3 towards the closure cap axis 10, wherein the engagement element 6 is designed as an internally threaded part or as a bayonet locking part. In this embodiment, the cover disk 5 preferably has a single break-through 4 in the region of its periphery, wherein the engagement element 6 is arranged with respect to the breakthrough 4 in the direction of the closure cap axis 10, in particular in the direction of extension of the closure cap axis 10, and below the breakthrough 4, in the direction of the closure cap axis 10 in a region between the cover disk 5 and the free edge 7. As shown in particular in
As shown in
In a further, advantageous embodiment, the breakthrough 4 has a breakthrough length 4z with respect to the circumferential direction U, and the engagement element 6 has an engagement element length 6z in the circumferential direction U, wherein the breakthrough length 4z is greater than or equal to the engagement element length 6z, wherein the breakthrough length 4z is preferably at least twice as great as the engagement element length 6z.
In a further advantageous embodiment, the locking cap 2, as shown in
In a further advantageous embodiment, the engagement element lengths 6z of the engagement elements 6, 6b, 6c are of the same length as the breakthrough length 4z of the respectively associated breakthrough 4, 4b, 4c, and preferably, as shown in
In an advantageous embodiment, the closure cap 2 has at least two breakthroughs 4, 4b and two engagement elements 6, 6b, wherein each engagement element 6, 6b is assigned a respective breakthrough 4, 4b, wherein the closure cap 2 may in particular have between two and twenty engagement elements 6, 6b, 6c, 6d, 6e, 6f, 6g, 6h, 6l, 6k, 6l, 6m, and may correspondingly have between two and twenty associated breakthroughs 4, 4b, 4c, 4d, 4e, 4f, 4g, 4h, 4l, 4k, 4l, 4m. Particularly preferably, the closure cap 2 comprises at least eight and preferably at least twelve engagement elements 6, 6b, 6c and preferably at least eight and preferably at least twelve breakthroughs 4, 4a, 4b, each assigned to one of the engagement elements 6, 6b, 6c.
An inwardly projecting sealing lip 11 is preferably formed on the cover disk 5 of the closure cap 2, whereby the sealing lip 11 can also be in the form of a sealing cylinder or a sealing cone, for example. As shown in
As shown in
In contrast to the embodiment example shown in
The method for producing a closure cap 2 having a closure cap axis 10, a cover disk 5 and a cylindrical cap shell 3 with at least one engagement element 6 projecting towards the closure cap axis 10 is carried out in such a way that a first mold half 21 and a second mold half 22 form a shaping cavity 23 in the closed state, wherein the outer contour of the closure cap 2 is determined by the first mold half 21, wherein the inner contour of the closure cap 2 is essentially determined by the second mold half 22, wherein the first mold half 21 has a finger-like web 21a which extends in the direction of the closure cap axis 10 and projects into the cavity 23, wherein a cavity part delimiting the engagement element 6 is defined by a mold part 22b of the second mold half 22 and by a tip 21d of the web 21a of the first mold half 21, so that when the cavity 23 is filled with plastic, the closure cap 2 comprising the cover disk and the cap shell 3 with engagement element 6 is produced. The web 21a also creates a breakthrough 4 in the cover disk 5. The two mold halves 21, 22 are displaced linearly relative to each other during opening, and the produced closure cap 2 is preferably released and ejected without forced demolding. The second mold half 22 comprises an end face 22e, in which a groove 22d for producing a sealing lip 11 is advantageously recessed. The groove 22d is preferably shaped in such a way that the sealing lip 11 produced is free of undercuts, so that the sealing lip 22 is removed from the second mold half 22 during a linear movement of the two mold halves 21, 22 in the direction of movement 24 without forced demolding. However, it may also prove advantageous to design the groove 22d in such a way that a sealing lip 11 with an undercut is produced. However, a sealing lip 11 designed in this way would be subject to forced deformation when removed from the second mold half 22.
The warranty tape 8 comprises at least a single, and preferably a plurality of locking parts 8b projecting towards the closure cap axis 10. The at least one locking part 8b is arranged in the direction of the closure cap axis 10 below the breakthrough 4, and in particular aligned with respect to the breakthrough 4. Preferably, the warranty tape 8 comprises a plurality of locking parts 8b, 8d, 8f, 8h spaced apart from one another in the circumferential direction U, wherein one locking part 8b, 8d, 8f, 8h is assigned to each of certain breakthroughs 4, 4b, 4c in the direction of the closure cap axis 10. The break-through length 4z of the respective break-through 4, 4b, 4c is greater than or equal to a locking part length 8z of the associated locking part 8a, 8b, 8c. Preferably, both an engagement element 6 and a locking part 8a are assigned to the same breakthrough 4, 4b, 4c in succession in the circumferential direction U, as can be seen, for example, in
The closure cap 2 shown in
A closure cap 2 comprising the first and/or the second connecting section 12a, 12b has the advantage that it is held on a container neck via the warranty tape 8 even after opening. Preferably, the closure cap or the connecting sections 12a, 12b are designed in such a way that the cap shell 3 is inseparably connected to the warranty tape 8, so that a closure cap preferably remains captively connected to a container neck even after it has been opened.
The closure cap 2 shown in
In an advantageous embodiment, the container interior is sealed by the sealing cap 2 in such a way that the end face 37 of the container neck 31 rests against the sealing cap 2. Particularly advantageously, as shown in
The container body 30, which is closed with the closure cap according to the invention, can be designed in a variety of ways, the container comprising a container neck 31 with an external thread 33 or with a bayonet locking part. The container can, for example, be designed as a bottle or as a cardboard container comprising a container neck.
Particularly preferably, at least the container neck and the closure cap are made of the same material, in particular generally of polyethylene terephthalate (PET). The entire container body, including the container neck, is particularly preferably made of the same material as the closure cap. This embodiment has the advantage that a container comprising the container body and the closure cap can be recycled particularly easily, especially if the warranty tape or fragments of the warranty tape are still on the container neck after the container has been opened, and in particular are connected to it.
In an advantageous embodiment, the breakthroughs 4, 4b, . . . 4m of the closure cap 2 could be closed after the closure cap 2 has been manufactured, for example by at least partially filling them with a material such as a plastic. In a further advantageous embodiment, the closure cap comprises an attachment, for example designed as a second cover disk, wherein this attachment has coupling parts extending in the direction of the closure cap axis 10, which are arranged and designed in such a way that they can be inserted into at least one and preferably into all breakthroughs 4, 4b, . . . 4m of the closure cap 2, and preferably can be firmly connected or are connected to the closure cap 2, preferably in such a way that the attachment lies against the first cover disk 5, and preferably lies flat, wherein the diameter of the attachment is preferably selected in such a way that the attachment covers all breakthroughs 4, 4b, . . . 4m. Advantageously, the attachment has the same diameter as the cover disk 5 of the closure cap 2. The attachment can be designed in a variety of ways and could, for example, also be designed as a container or a drinking vessel that is firmly or detachably connected to the closure cap 2.
The closure cap according to the invention is preferably designed in such a way that the cover disk has a breakthrough in the area of its periphery, and that the engagement element is arranged below the breakthrough in the direction of the closure cap axis and in alignment with the breakthrough in the direction of the closure cap axis.
In a further, advantageous embodiment, the closure cap according to the invention is designed such that the cover disk has a breakthrough in the region of its periphery, and that the engagement element is arranged below the breakthrough with respect to the breakthrough in the direction of the closure cap axis, wherein the engagement element is arranged in alignment with respect to the breakthrough, wherein this aligned direction does not run parallel to the closure cap axis, but has a different direction and, for example, runs inclined with respect to the closure cap axis. The closure cap can also have a plurality of engagement elements and associated breakthroughs, wherein each engagement element is arranged in alignment with respect to the associated breakthrough, wherein the aligned directions do not run in the direction of the closure cap axis but are parallel and/or inclined to one another.
Number | Date | Country | Kind |
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21195293.2 | Sep 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/074212 | 8/31/2022 | WO |