Closure device for containers

Information

  • Patent Grant
  • 6622882
  • Patent Number
    6,622,882
  • Date Filed
    Thursday, March 28, 2002
    23 years ago
  • Date Issued
    Tuesday, September 23, 2003
    21 years ago
  • Inventors
  • Examiners
    • Newhouse; Nathan J.
Abstract
A sealable container is formed by a cylindrical member and a sealing cap for mating with the cylindrical member. A flexible tether is integrally connected to the sealing cap and the cylindrical member. The tether has a slide ring with at least one frangible bridge connecting the ring to the cylindrical member. Alternatively, the slide ring of the tether has at least one frangible bridge connecting the ring to the sealing cap. The sealing cap can have a frangibly connected lower skirt which fractures when the sealing cap is opened. Alternatively, the slide ring connected to the sealing cap by at least one frangible bridge can have a frangibly connected lower skirt which fractures when the sealing cap is opened. The cylindrical member may be a container or a fitment with a flange to attach to a container.
Description




FIELD OF INVENTION




This invention relates to plastic cap closures, specifically to an improved cap that will be used with threaded or non-threaded containers.




BACKGROUND OF INVENTION




This invention uses the Double Cap concept of my “Multiple Cap Seal for Containers” U.S. Pat. No. 5,295,599 issued Mar. 22, 1994.




Another area of this application relates to the wiping mechanism which was described in my Invention Disclosure “Screw Cap with Sealing/Wiping Diaphragm” dated Feb. 11, 1994 and a second version dated and filed Jan. 11, 1996 Disclosure Doc. 390080 with the Patent Office.




Another area relates to a one piece tethered cap and tube as described by my invention disclosure “One Piece Tamper Resistant Cap and Vial” Disclosure Doc. No. 384710 dated Oct. 10, 1995.




Screw cap vials for micro centrifuge tubes have been used in the medical disposable industry for many years. Their continued acceptance comes from the fact that they provide the best leak proof design for centrifugation, heating and freezing of sample fluids. Their disadvantages are primarily due to the fact that they are individually molded and usually require the assembly of an O-ring or liner to increase the sealing caps effectiveness. The major problem relates to a cost issue, which makes this product (tube and cap) approximately 10 times the cost of an integrally molded cap micro centrifuge tube. Prior art has also demonstrated that thread seals alone are not dependable and the use of different materials in the construction of caps, seals and containers has caused leakage problems. This is due to the thermal expansion and contraction rates associated with different materials during testing and/or storage at high and low temperatures.




Another disadvantage of the prior art closures is the potential for contamination of not only the added O-ring elastomer used as a sealing ring in the cap but also the colorant used in the molding of the plastic closures. The fact that caps can also get misplaced or put back onto another vial by accident causes other contamination occurrences. This last problem has been addressed in the industry by the addition of a tethered strap to hold the cap to the tube with an additional part and increased cost. An example of this would be U.S. Pat. No. 4,753,358 by Virea which describes how this tether can be created as a separate piece and be used to hold the cap and tube together as a one piece assembly.




It is also known in the industry that chemical resistance of containers and closures is of the utmost importance. While most plastic assemblies are made from polypropylene or polyethylene, these materials still lack the chemical resistance and temperature requirements for all applications. It is known that TEFLON (registered trademark of Dupont) and its injection moldable grades (PFA, FEP, TEFZEL etc.) are far superior for these uses but that they lack the mechanical properties necessary to hold the close tolerance for these applications. This new invention helps to solve these and many more problems associated with the prior art.




Another problem arises when the fluid samples are required to be accessed in the same container many times over or when the caps must remain off for extended periods. In both cases the fluids are exposed to atmospheric air exchanges, which can cause contamination, evaporation, condensation and/or aging of the fluid sample, which can affect the accuracy of any analysis being conducted on the specimens. The new invention addressed these concerns by limiting air exchanges yet still allowing easy access to the fluid contents.




This invention also relates to closures that promote sterile air venting and filtering of the container without the use of secondary plugs or permeable membranes used to maintain equilibrium between atmosphere and the inside of the container as illustrated in U.S. Pat. Nos. 2,186,908 & 5,595,907. This is accomplished by injection molding small (i.e. 5 to 50 micron) textured air channel vents into the sealing surface of the closure and/or container.




This invention also relates to a one-piece tamper evident closure with tethered container. Unlike existing snap on, snap off or snap on, screw off tamper evident closures as taught by U.S. Pat. Nos. 5,190,178, 5,267,661, and 5,456,376 this invention has many advantages. The most apparent is the low cost one-piece injection molded assembly. By molding as one piece, no orientation of the cap to its mating sealing threads during assembly is required. It only requires a downward axial force to engage a sealing surface. There also will be no fit or sealing problems due to multi-cavity processing, material shrinkage and/or tolerance problems because the closure and its container are being molded in the same tool at the same time with the same material (i.e. lot no.) unlike existing art under the same exact processing parameters. (i.e.: time, pressure, heat, humidity, etc.)




In addition, this invention also addresses the similar problems found with fitments as described by U.S. Pat. Nos. 5,174,465 and 5,348,184 which have many deficiencies. Even though these closures are mechanically attached to their fitment during the molding process, they lack the integral tether to keep its potentially contaminated cap with its container after each use. They also include internal threads which are known in the medical industry to provide a means for capture of liquid particulates while also providing recesses for contaminants to solidify thus, effecting the sealing capability and contamination problems during re-use. Also the uses of tamper evident foil seals are used for added sealing capability that adds additional costs and labor to these closures.




In addition, most containers are accessed with the use of a standard disposable pipette tip that is attached to a hand held pipetter in the medical industry. In normal operation when the tip is inserted into the fluid and the precise amount of sample is drawn inside the tip for transportation to another location, there exists a thin film of residue fluid attached to the outside of the tip. This is due to the surface tension of the material used to manufacture the pipette tip and the fluid characteristic of the sample. Common practice in the industry suggests that the outside of these tips be wiped clean with a KIMWIPE tissue prior to the dispensing cycle. This however, causes the following problems: 1) Requires the contact and disposal of an additional product (i.e. tissue); 2) Puts the user at risk while transporting highly infectious or radioactive fluids; 3) Reduces the amount of specimen that can be analyzed; 4) Adds cost and additional time necessary to perform dispensing. Some manufactures have added silicone to the polypropylene tip material (i.e. siliconized pipette tips) at additional cost to help reduce this problem, but still have not eliminated it. The thin film that is left on the outside of the tip usually combines to form small fluid droplets and could:




Affect the accuracy of the calibrated sample if they combine with the precise volume that is being dispensed by the inside of the tip. This can occur if the tip touches the sides of the receiving container leaving its droplets to combine with the sample being transferred;




Droplets can fall from the tip while being transported in or out of the container;




Droplets can migrate to the tip's dispensing end and combine with the precision amount of internal fluid to affect the dispensing accuracy;




Leads to cross-contamination or contamination in general, if any of the outside fluid were to contact any surface or thing (i.e. radioactive material or volatile fluids);




In applications where samples are very small and precious any additional fluid that would be wasted by being attached to the outside surface of the tip could become very costly and would allow fewer test specimens to be examined.




This new invention addresses all of these concerns by providing an injection molded wiper as part of the closure to eliminate any and all residue occurring during transferring of fluids during liquid pipetting.




Another recurring problem with micro centrifuge tubes is the requirement to filter aqueous samples for clarification, particulate removal and/or sample preparation prior to the liquid being dispensed into the tube for testing. Prior art suggests the use of an additional filter assembly as manufactured by Gelman or Fisher Scientific be installed into the tubes opening to act as a funnel filtering all incoming fluids before entering the container. After the container is filled, this filter assembly must then be discarded and the tube can then be capped for storage or further testing. This not only becomes time consuming but the additional filter assembly ads cost and potential problems with contamination and disposal. The new invention addresses these problems with a one-piece design.




Another problem arises when smaller more delicate tissue samples, used by histologists, are usually first put into small biopsy bags or separate open-mesh capsules then submersed into histological solvents, in a separate container, for storage. This new invention helps to reduce the number of parts and tasks associated with the technician's labor hours and tissue handling time by creating a new storage closure that addresses these issues.




Accordingly, there is a need for a simple cap closure that addresses all of these problems by reducing the time necessary to perform these operations, minimize the contamination problems, prolongs sample life and reduces the manufacturing costs.




For a better understanding of the invention and how this new cap closure overcomes these disadvantages, reference is made to the following Summary, Preferred Embodiments, Detailed Description and Drawings.




SUMMARY OF THE INVENTION




Accordingly to the invention, the problems mentioned above are solved by cap closures that increase the effectiveness of sample containment and withdrawal at a reduced manufacturing cost.




The present invention provides for a threaded cap design that incorporates a pressure responsive diaphragm that increases the sealing effectiveness of the cap when the internal pressures of the container increase during testing or storage (i.e.: centrifugation, heating and freezing). As an improvement to “Sealing Cap for Containers” U.S. Pat. No. 5,513,768, the cap and the container have seamless matting tapered surfaces which increases the sealing contact area as the closure is screwed onto the container and promotes an effective seal. Using the mechanical advantage of the threads to compress the tapered side walls of the caps convex sealing diaphragm, the interference between the cap and its container increases as the cap is rotated downward onto its final sealing position while bulging the convex sealing diaphragm outward. The increased tapered sealing area offers better sealing capability than the existing annular ring design that is common within the closure industry. It also offers a less expensive and better closure because of its one-piece design as compared to the caps that required an additional elastomer to make its seal and the contamination problems associated with it.




According to another aspect of invention, the threaded sealing cap has a hinged access top/locking cap which has a mating taper area designed to engage and seal to the inside surfaces of the convex diaphragm. This angular surface provides additional support while sandwiching the sealing diaphragm sidewall between it and the internal tapered sidewall of the container. The attached top can be molded with a finger tab for access or can be molded with a permanent snap lock to create a one piece convex sealing cap closure for those applications not requiring access other than by complete cap removal. This closure is adapted to high integrity sealing applications wherein complete sealing is required under a wide range of temperature and pressure range conditions.




In another variation, the access/locking cap can be incorporated as a separate molded part. This would allow for colorant to be used for this cap for identification or labeling purposes while maintaining only virgin material for the part, which may contact the fluid within the container. This eliminates the need for multiple stability evaluations in applications using colorant in caps while also allowing the use of standard automatic capping and unscrewing machines.




A further object of this invention is to incorporate the use of chemical and temperature resistant TEFLON fluorocarbon resin into the convex sealing diaphragm of the closure. This material, which inherently has mechanical problems with close tolerance parts due to cold flow and memory loss, requires additional support in applications such as these. This will be accomplished with the addition of a pre-formed back up spring, coil spring or compression of an elastomer O-ring that will exert constant radial pressure on the TEFLON seal insuring contact with the inside surface of the container (i.e. plastic, glass etc.) at all temperature and pressure variations. This becomes very important for those uses that require the use of chemically inert materials while also requiring large temperature variations during testing or storage. This closure is particularly adapted for cryogenic storage of organic samples.




Another object of this invention is to provide a low-cost, self-venting aerosol resistant closure. One particular area of concern is the reconstitution of toxic drugs, such as those used in chemotherapy. When diluent is added through a membrane or septum by a syringe needle, a positive pressure builds up in the sealed vial. Aerosols containing the reconstituted drug can be released when the septum is punctured and fluid is injected, exposing personnel to potential contamination. By incorporating a low cost injection molded aerosol resistant vent into the closure itself or the needle assembly, would help to prevent the release of any contaminated aerosols that would normally be released due to the increased pressure of the sealed container as is common in existing products. Many other venting applications exist for containers or filters that require gas exchange between the inside of the vessel while preserving sterility and preventing fluid leakage. Another object of the invention is to provide a closure of the above type that is also adapted to permit withdrawal of the sterile liquid by means of a hypodermic needle or pipette tip. Another application would be the use of the very small molded channels on the outside surface of a filter adapter that would fit between a hand-held pipetter and a disposable pipette tip. This adapter would prevent aerosols from the drawn fluid in the tip from contaminating the pipetter barrel. These small vent channels can be injection molded in the 3 to 50 micron size and produce much better filtering results than that described in my “Aerosol and Liquid Transfer Resistant Pipette Tip Apparatus and Method” U.S. Pat. No. 5,580,529 issued Dec. 3, 1996. This injection molded filtering concept can help to eliminate the need of an additional microporous membrane or filter material of the type made by Porex Corp. usually required in sterile venting applications such as these and many more.




Another object of this invention is to provide a cap with a flexible tether attached to a cylindrical neck of a molded container as an all in one injection molded assembly. This would provide considerable cost savings over existing art that sometimes require three individual components (i.e.: cap, tube and tether) plus labor to accomplish the same end product. In a further embodiment the tether can be molded together with the tube with tamper resistant connecting ribs. In this embodiment the container could be filled with fluid, the cap and containers threads would be created with lead-in tapers on the top of the threaded profiles. This would allow the cap to be rotated about its tether and pushed directly downward over the threads to its furthest most sealing position without the need for cap rotation. This would simplify the filling cycle while also decreasing the time necessary for capping especially for automated equipment. To open the container, the user must now rotate the cap (unscrew) while also breaking the thin small tamper evident ribs connecting the attached tether to the container or cap, showing that the container has now been tampered with. The thin ribs could be designed with as few as one rib or multiple ribs depending on the requirements. In another variation, the user would break the contact rib or ribs prior to installing the cap onto the container. Another embodiment would be that the cap, tether and container was injection blow-molded in a one-piece assembly, the container would then be blown to a size larger than the original injection profile. This would allow larger containers to still incorporate the one-piece tether-cap design.




A further embodiment includes a tamper evident band, as part of the tether, which after assembly can be removed by use of a pull-tab, which breaks the thin rib or ribs that connect the tether to the container allowing the cap to be unscrewed. Another variation to secure the tamper evident closure to the container would be to form at least one projection on the locking wall of the container that engages a tamper evident ring during application. The ring or lower skirt is connected to the threaded upper skirt by means of a frangible section, which like the tethered pull-tab is removable by tearing and fracturing the frangible section. It is also understood the tamper evident ring could be molded to the containers locking wall with means for engagement to the upper skirt of the closure.




Unlike existing art, with separate cap and container, this invention incorporates the cap and container as one piece with a tether to insure the cap always stays with its container. This not only reduces cost but also allows the parts to be molded with much tighter tolerances especially in multi-cavity applications due to the fact that they are molded at the same time, using the same exact material under the same molding conditions. This also becomes very important in many high and low temperature applications where the thermal expansion of the material is exactly the same. These tethered embodiments could incorporate the new convex seal, wiping design, vented concept, filter design etc. or the standard threaded cap with liner if so desired.




In a variation of the above, the cap and tether with or without a tamper evident feature can be integrally molded to a threaded cylindrical neck or fitment with a thin flange that can be attached to a separate polymer-coated paperboard container, plastic bag or other container constructions. This may be accomplished by welding the parts together or with the use of adhesive or other means of attachment known in the art. Because the fitment is unattached to its container at the time of molding, it then becomes possible to injection mold the closure directly over its mating threaded neck and assemble the two parts together with integral tether during the molding cycle with a straight axial downward force. In this position the closure cannot be unscrewed without breaking the tethers connecting rib or witbout removal of the tamper evident pull-tab.




In another variation, the fitment, cap and tether may also be molded in a one-piece open configuration that would allow the further addition of a molded in tamper evident diaphragm within the spout. This diaphragm would act much like a foil seal in prior art applications and would require removal by means of a tear tab or the like prior to accessing the contents of the container of which the fitment had been attached. However, unlike the foil seal, this removable diaphragm requires no secondary assembly or another part.




It is a further object of this invention to provide a closure with wiping mechanism for pipette tips which effectively removes all the liquid from the outside surface of the tip as it is withdrawn from the vial while still incorporating an access cap that can be resealed after use. More particularly, a one piece injection molded closure which incorporates a conical section with a spiral finger or fingers designed to resiliently expand and contract about a tubular conical pipette tip maintaining contact at all times with its outside surface while wiping and removing the fluid film or droplets from its surface. Again, it is difficult to compensate for the amount of fluid left behind clinging to the outside of the pipette tip because it varies by the nature of the fluid, its characteristics and more often by the technique of the person doing the pipetting. Even the most experienced technician will have inconsistencies because of interruptions that in effect can void test results. However, this wiping feature eliminates the above-mentioned problems while more importantly, saving time and increasing sample life.




The wiper section can be incorporated into my two cap design “Sealing Cap for Containers” U.S. Pat. No. 5,513,768 by replacement of the sealing cap with a wiping cap design. This allows the user to first fill the container, then rotate the wiper cap into the container opening, and rotate the locking cap into the wiper opening, thus sealing and locking the container. To access the fluid, the locking cap must then be rotated outward; a pipetter with tip would then pass through the conical wiping fingers accessing the fluid within. Upon removal the wiping fingers would wipe and remove all the fluid that had attached itself to the outside surface of the tip while keeping it within the container. Unlike normal procedure, there would be no need to wipe clean the outside tip with tissue before transporting the sample. This feature also greatly reduces the amount of contamination that can occur while also saving precious fluid samples and time. It also helps to minimize air exchanges within the container by providing minimum size openings compared to open neck containers. This helps to reduce airborne contaminates from both entering and exiting the containers while also increasing the life of the fluid specimen due to evaporation or aging of the sample.




Another variation of this wiper design incorporates the use of a thermoplastic elastomer similar to that made by Monsanto Chemical Company under the Trademark SANTOPRENE. Using this rubber-like material allows the design freedom to injection mold a very thin wiping diaphragm with a small opening incorporated into the closure itself As a one-piece assembly, the entry hold will expand and contract about the conical pipette tip while wiping the outside surface free of any liquids. By incorporating thickened wall sections for the threaded skirt and access cap area, the mechanical properties will increase thus giving more stability to the rubber-like material in the snap and threaded areas for this one piece injection molded closure. This unique material offers many advantages over hard plastic such as polypropylene or polyethylene that is commonly used in these closure applications. Another variation would be to injection mold this one-piece threaded skirt and access cap with a thin septum. This would allow aseptic injection of reagents or withdrawal of fluid without compromising sterility or integrity of the contents. This one-piece design, unlike existing art, could be used with or without the access cap for convenience especially in automated dispensing machines. It would also be beneficial to incorporate the venting aspect of this invention into either the cap or the container to encourage sterile venting when the fluid is accessed.




It is a still further object of this invention to provide a one-piece closure that would incorporate a molded-in screen type openings for straining or screening aqueous solutions before entering the container. A variation of this would be to sealably attach a woven monofilament screen (i.e.: polyester, polypropylene, TEFLON etc. from 5 microns and greater) to the cap for sterile pre-filtering of any solution containing particles. Another variation of this embodiment would include the addition of a hydrophilic, hydrophobic or oleophobic microporous filter membrane (i.e. 0.02 to 0.45 micron pore size) that would be sealably attached to the closure and be useful in sterilizing or clarifying biological samples by removing interfering particulates from blood, urine or other fluids that may be cause for inaccurate readings during analysis before they enter the container. Membranes can also be used to remove bacteria cells from media, DNA purification and filter any fluid. They can also be used to introduce a predetermined volume of dry reagents into the liquid sample causing a color change, reflectance or electrical conductivity. An example of this might be with the access cap open, a sample of urine or serum is dispensed into the cap cavity, it wets out and moves though the porous matrix and it solubilizes one or more reagents that have been previously deposited into the filter membrane bed volume and into the container. This would allow manufactures to ship its containers with pre-loaded reagents that would be required to complete an analysis or test requirements. Another variation would be to fill the cavity of the cap with dry reagents that would mix with the incoming fluid. This internal cavity when filled with dry reagents could also be made with a multitude of small openings that would hold the pelletized reagent but would mix thoroughly with the containers liquid when the cavity holding the reagents drop below the fluid level of the container. This mixing could occur by hand or with the use of an automated tube shaker. Another variation would be to incorporate a hydrophobic membrane into the cap, fill it with a pre-determined volume of fluid, seal the closure, fill the vial with a pre-determined volume of another fluid, when centrifuged, the two fluids would mix together. Sterile venting both the closures fluid compartment and vial become necessary to insure fluid flow during centrifugation.




Another variation using a hydrophobic membrane would be to fill this internal cavity with oxygen scavenging pellets such as AGELESS manufactured by Mitsubishi Gas Chemical Corp. or OXYGUARD by Toyo Selkan that would absorb oxygen from the gases contained within the headspace of the sealed tube or oxygen that may ingress into the container. This would prolong the life of oxygen-sensitive samples and decrease the aging effects associated with oxidation. Pellets of another type could also be used to absorb moisture that would be beneficial in the storage of dry materials when a hydrophilic filter membrane was used in the closure assembly.




It is also an object of this invention to create a simplified one-piece tissue storage container for use by histologists. By incorporating small openings into the cavity formed by the cap closure, you have created a storage vessel that can be used to hold tissue samples while being submersed into the fluid of the container. The samples can then be accessed through the access cap or can be withdrawn from its storage container by the complete removal of the threaded cap or screwed onto other containers for further evaluations.




The above is a brief description of some deficiencies in the prior art and advantages of the present invention. Other features, advantages and embodiments of the invention will be apparent to those skilled in the art from the following description, accompanying drawings and appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the convex sealing closure with tab in the open position.





FIG. 2

is a perspective view of the closure in the sealed state.





FIG. 3

is a side section view of FIG.


1


.





FIG. 3A

is an exploded view of FIG.


3


.





FIG. 4

is a side section view of a deflected convex sealing closure with internal pressure.





FIG. 4A

is a side section of a convex sealing closure with back-up spring.





FIG. 4B

is a side section of a convex sealing closure with o-ring back up.





FIG. 4C

is a side section of convex sealing closure with separate locking cap.





FIG. 5

is a side view illustrating venting channels.





FIG. 5A

is a side view with textured vented channels of a sealing closure.





FIG. 5B

is a side section with vented channels and convex sealing bead with locking cap having means to stop venting.





FIG. 6

is a side section of vented needle device in a sealed container.





FIG. 6A

is an exploded view of FIG.


6


.





FIG. 6B

is a side section of vented closure with septum (insert molded).





FIG. 7

is a perspective view of the tamper evident closure with integral tether and cap. (Snap on—screw off)





FIG. 7A

is a side section of

FIG. 7

in an as-molded condition.





FIG. 7B

is a section through

FIG. 7A

showing tethered bridges.





FIG. 7C

is a side section of

FIG. 7

in the sealed position.





FIG. 8

is a bottom view of a tamper evident closure assembly with removable pull-tab. (Snap on—screw off)





FIG. 8A

is a side section view of a tamper evident closure assembly with tamper evident tether with removable tear tab. (Snap on—screw off)





FIG. 8B

is a side section of

FIG. 8A

shown assembled.





FIG. 9

is a side section of integrally molded cap, tether and neck with tamper evident slide ring. (Snap on—screw off—shown in the as molded condition)





FIG. 9A

is a side section of a tamper evident fitment with external threads molded w/cap and tether prior to assembly in the injection molding tool.





FIG. 9B

is a side section of a fitment with external threads molded w/cap and tamper evident tether attached to cap.





FIG. 9C

is a side section of a fitment with internal thread molded w/cap and tether with tamper evident pull-tab prior to assembly in tool.





FIG. 9D

is a side section of a fitment with tamper evident tether and a removable tamper evident spout diaphragm.





FIG. 10

is a side section of a tamper evident closure with a pull-tab. (Snap on—snap off)





FIG. 11

is a perspective view of a multiple cap container with wiping cap and locking cap.





FIG. 12

is a top view of FIG.


11


.





FIG. 12A

is a partial side section (tube only) of FIG.


12


.





FIG. 13

is a side section of

FIG. 11

in its sealed state (one piece assembly).





FIG. 14

is a side section of a multiple cap vial with filter cap and locking cap.





FIG. 15

is a perspective view of a single cap seal with wiping finger.





FIG. 16

is a side section of

FIG. 15

showing a pipette tip in the container ready to be wiped clean of all outside fluid by wiping finger with aerosol resistant filter adapter.





FIG. 17

is a side section of

FIG. 15

showing a pipette tip after leaving the wiping cap.





FIG. 18

is a side section of

FIG. 15

shown in a sealed state.





FIG. 19

is a side section of a vented elastic closure with molded in septum for needle injection or wiping pipette tips.





FIG. 20

is a side section of a single cap closure with filter sealingly attached.





FIG. 20A

is a side section with filter cavity filled with reagents, oxygen scavenging material, reactant, chemical fluids, etc.





FIG. 21

is a partial side section of a deep filter closure shown within the containers fluid.





FIG. 22

is a partial side section of a tissue storage closure with openings.





FIG. 23

is a side section of tissue storage closure with biopsy sponges with openings.





FIG. 24

is a side section of a multiple cap closure for tissue storage with openings.











DESCRIPTION OF INVENTION




Referring to the drawings in detail, preferred embodiments of the cap closures are illustrated in accordance with the principles of the present invention. Although the illustrated embodiments of the cap closures are shown in conjunction with a centrifuge container or tube, it should be understood that they can be used with any containers such as bottles and the like.




Referring to

FIGS. 1-4

, the threaded linerless cap


40


includes a pressure responsive sealing diaphragm


42


and access cap


44


hinged to the threaded cap


40


by a hinge


46


.

FIG. 1

shows the perspective view of the closure in the open position attached to a disposable centrifuge container


50


. In this as-molded condition the user may access the contents of the tube after testing by puncturing the diaphragm at the minimum wall section


43


with a syringe type needle and then reseal the contents. This technique for sample withdrawal minimizes any air exchange within the tube. It also wipes the excess fluid from the needle upon withdrawal.

FIGS. 2 and 3

show the access cap


44


in the sealingly closed and secured position using finger lock


45


to hold access cap


44


into position. Access tab


47


would be used to open access cap


44


for fluid withdrawal if needed.




During installation of this cap onto its threaded container the angled sidewalls


48


of the convex sealing diaphragm


42


begin to mate with the angled sidewalls


52


of tube


50


as the threaded cap


40


is rotated downward onto threads


54


of the tube. Allowing the threads to engage first, the diaphragm walls


48


will compress to meet the angled wall


52


of the tube


50


. While bulging the convex sealing diaphragm


42


downward into container


50


. Interferences of these two angular walls can be increased due to the huge mechanical advantage that is offered by using threaded components. The increased interference or sealing capability is additional reinforced because the outside of tube threads


54


are being prevented from being pushed outwardly due to its containment by the threaded portion of skirt


56


of cap


40


enhancing the integrity of the seal. Additional support is added to the inside wall


58


of the sealing diaphragm by the angled wall


60


of the access cap


44


. This additional support actually sandwiches the sealing wall diaphragm


48


&


58


between wall


60


of the access cap and wall


52


of the tube container to insure this leak-proof design. Additionally, when the tubes contents increases in pressure due to testing (i.e.: centrifugation, freezing, heating etc.), as shown in

FIG. 4

, the convex seal


42


will compress upwardly and apply an outward radial pressure to sealing wall


48


, thus increasing the sealing effectiveness of the cap when most needed. The convex sealing wall


42


is prevented from going beyond flat due to finger projection


65


of access/locking cap


44


. This design in conjunction with the increase pressure responsive seal properties of the convex diaphragm (see Sealing Cap for Containers) would eliminate the need for an additional sealing ring or liner used in prior art screw caps. This one-piece injection molded closure usually manufactured from polypropylene or polyethylene material, reduces the manufacturing and labor costs associated with screw caps with liners.




An alternative embodiment as shown in

FIG. 4

,


4


A,


4


B and


4


C creates the same sealing benefits as mentioned above except the access cap


49


is permanently attached in the closed position. This is accomplished by creating an undercut snap


62


in the threaded sealing cap


40


top and by adding a snap projection or ring


64


to the access cap


44


to mate with this undercut as shown. This one-piece design would resemble the standard screw cap design with the added feature of the pressure responsive convex sealing design without the need for an o-ring or sealing liner. Also the hinge


46


would be of a minimal length to prevent any upward movement of the access cap


40


when in its closed position.





FIGS. 4A and 4B

show alternatives variations of the closure invention when the need arises for improved chemical resistance, large temperature variations and/or pressure gradients. This variation includes the use of TEFLON (i.e.: TFE, FEP, PFA, TEFZEL, etc.), which meets the above requirement. However, the major drawback of this material is its inability to hold close tolerance conditions over its operating range due to its inherent cold flow properties. This invention addresses these deficiencies by adding an additional spring bias to counteract the cold flow properties of this material in its sealing applications.





FIG. 4A

shows a variation of

FIG. 4

by adding a support back-up domed spring


51


which is installed within diaphragm


42


and pre-loaded to exert radial pressure to the sealing surface of the diaphragm wall


48


A against the inside surface


52


A of the container


50


. It is also understood a coil spring or other means could be used to exert radial pressure.

FIG. 4B

shows another alternative design incorporating an elastic o-ring


53


under compression used to exert an outward radial pressure to the sealing wall diaphragm


48


A to increase the sealing effectiveness of the diaphragm sidewall. Also using the pressure responsive diaphragm


42


increases the sealing capability when the internal pressures of the container


50


increase, thus deflecting the diaphragm upwards until it bottoms against access cap finger


65


while applying radial pressure outwardly increasing the sealing capability of the closure. It is also noted that at no time does the diaphragm go beyond its center to become flat or concave as this defeats the purpose of the seal design.





FIG. 4C

shows another embodiment of the invention where the locking cap Item


44


A is molded independently from the threaded sealing cap, Item


40


. This allows the sealing cap which has fluid contact, to be manufactured from a virgin material with no additives while the locking cap, Item


44


A, can be molded with different colorants or labeling for identification uses in the laboratory. This independent locking cap would function in a similar manner as previously discussed, except it would include a snap means, such as Item


64


that would mate with undercut Item


62


about its circumference to permanently attach the two parts together. This embodiment allows color-coding of the caps while preventing colorants or other additives to migrate into the containers fluid sample and contaminating the solution.




As shown in

FIGS. 5

,


5


A and


5


B the closure has been modified to include small venting channels which will maintain a sterile equilibrium between the atmosphere and the inside of the container while preventing leakage. In one embodiment, the channels,


55


, are small thread type passageways (i.e.: 3-50 microns deep) that form openings between the sealing surface, Item


48


, of cap, Item


40


and the sealing surface, Item


52


of the tube, Item


50


, creating a small leak path between the inside and outside of the container. It is also understood these small channels or variations thereof could also be formed on the sealing surface, Item


52


, of the container, Item


50


. The leak path or passageways begin within the container at point, Item


57


, and spiral upward about sealing surface, Item


48


, until exiting the cap, Item


40


, through additional passageways, Item


59


, which allows outside access through the tube threads, Item


54


. This long, very small passageway inhibits the flow of aerosol particles due to the frictional contact of the aerosol with either opposing wall forming channel, Item


55


. This causes any fluids to condense and be redirected back into the liquid receiving chamber, Item


41


.





FIG. 5A

shows a variation of this invention using a maze of sealing surfaces, Item


48


B, separated with channel vents, Item


55


, that are formed with a molded-in textured surface, Item


66


, that will create a multitude of small projections or passageways. (i.e.: 3-100 microns) that will help to create a filter-like structure for air to flow through. These texture configurations will be chemically etched into the injection mold tooling cavities that will create these products. A process such as Mold Tech can reproduce any singe or multi-level textured surfaces that would be required for many filter applications. An example of this concept would be to incorporate existing Mold Tech textures such as MT1055-1 (i.e. 0.0001 inch), MT 1055-3 (i.e. 0.0005 inch) and MT 1055-5 (i.e. 0.001 inch) into a multi-level configuration or filter texture pattern that would be a low cost alternative to secondary membranes or porous plastic filter plugs such as manufactured by Porex Technologies. It is understood this new invention can be reproduced to exact specifications and configurations to meet the exact design criteria for these prior art applications at a much-reduced cost.




Another embodiment of the filter/vent design is shown in

FIG. 5B

where the diaphragm seal


42


A is shown in its convex, relaxed condition. The release path for air is shown to move about seal


42


A through annular recess


57


A and into the channel vents, Item


55


, above it. The sterile air can then escape as an alternative through hole


68


B, which can be plugged when Item


39


of access


44


is in the locked position. With cap


44


open, this embodiment allows minimum air to escape until such time the internal pressure of the vessel deflects the convex sealing surface


42


A upward preventing any more leakage to occur about seal


57


A which will then be closed due to the upward reflection of convex diaphragm


42


A applying a radial pressure to seal


42


A into recess


57


A. This embodiment could be used as a safety mechanism to prevent unwanted leakage at high or low temperatures.




This concept can also be used to filter aerosol contaminants from contacting a pipetter barrel of a pipetter,

FIG. 16

, Item


61


, when used as a filter adapter, Item


63


, between a disposable pipette tip, Item


115


, and a pipetter as shown in FIG.


16


. The filter adapter, Item


63


, provides a means to prevent contaminates from the liquid, Item


41


, drawn into the pipette tip


115


from reaching the pipetter barrel, Item


61


. The small passageways, Item


55


, (i.e.: 3 to 100 microns) are created on the outside sealing surface, Item


67


, of the adapter


63


with a small hole, Item


68


, that channels air from the inside pipette tip, Item


115


, through passageway, Item


55


, and into adapter, Item


63


, which is sealingly attached to the pipetter barrel, Item


61


. It is also understood this invention can be created as a one-piece design whereas the filter adapter, Item


63


, would be molded with the pipette tip, Item


115


, by means of a flexible hinge. This filter adapter


63


prevents aerosol contaminates from fluid


41


from contaminating pipetter barrel


61


by only allowing sterile air to pass when fluid


41


is drawn into pipette tip


115


by means of a pipetter.




Another aspect of this embodiment is shown in

FIG. 6

where a syringe, Item


86


, with needle, Item


71


, is puncturing septum, Item


73


, and injecting fluid


41


into a non-vented tube, Item


50


. In this application, the sterile air is channeled through the small passageways, Item


55


, of the needle hub, Item


79


, where it escapes to atmosphere through hole


68


A as shown in

FIG. 6A

The needle, item


71


, is hermetically sealed to the hubs inside diameter, Item


81


, by means of insert molding, press fit, adhesives etc. The thin wall section, Item


83


, (i.e.: 0.010) with tapered nose, Item


85


, provides for easy entry and exit into and from septum, Item


73


. There also is a mechanical stop, Item


88


, which prevents over penetrating the needle assembly through septum, Item


73


, to beyond the exit hole, Item


68


A while also inhibiting the release of contaminated aerosols through the punctured septum hole. It is also understood the vented passageways, Item


55


, or texture Item


66


could be manufactured on the outside surface of the needle tubing prior to it being attached to plastic hub, Item


79


, and still function in the same manner as described. It is also understood textures surfaces


66


could also replace vent channel


55


of the needle hub


79


.





FIG. 6B

shows a vented closure cap as shown in

FIG. 5

with the addition of a insert molded self-sealing thermoplastic elastomer septum, Item


73


A This configuration allows for aseptic injection of reagents or withdrawal of sample without compromising the sterility or integrity of the contents by venting the sealed closure


40


through vent channel


55


. The septum can also be manufactured with a break away hole allowing the entry of a standard pipette tip for accessing the fluid contents. In this case, the thermoplastic septum would enlarge and contract about the outside of the tips


115


surface to help wipe clean any residue fluid left during withdrawal of the tip. The access cap, Item


44


, could be manufactured with a finger projection, Item


131


that would plug or seal this opening for further use.




Referring to

FIGS. 7-10

, attention is directed toward the attachment of the threaded cap


70


to its tube


50


by means of a tether


72


as a one-piece injection molded assembly. The helical threads are shaped and the closure is resilient, so the threads will slip past one another until such time that the internal seal of the closure is made preventing further upward movement of the closure until it is unscrewed from its container. In this embodiment the closure can be applied in a direct, axial downward direction without any requirement for rotation, as in prior art application. Prior art also suggests the use of up to three individual components, cap, tube and tether to accomplish this same assembly. However, this new invention affords the one-piece design with additional features.




First, the thread profile of cap


70


in created with a lead-in angle


74


on one side that would mate with the lead in angle


76


of the tube


50


. The opposite side of the thread profile as shown by


75


and


77


could be square or buttress to increase the holding strength of the thread once the cap is secured. This design allows the cap


70


to be lifted about its hinge/tether


72


onto the tube and pushed downward with an axial downward force to the sealing and locked position shown in

FIG. 7C

, without the need of rotating the cap as had been done in previous art. This could be accomplished by hand or with automated assembly after the tube


50


had been filled. As shown in

FIG. 7B

, a cross section of

FIG. 7A

, the tether


72


is molded to a slide ring


78


that is attached to the cylindrical neck of tube


50


by small ribs


80


at one or more places tat become very thin at location


82


shown in FIG.


7


A. These tin wall sections


82


are designed to shear off when cap


70


is rotated. As shown, these connecting ribs are very important to the invention by accomplishing the following: 1) They allow the parts to be molded as a one-piece assembly; 2) They orient the cap


70


to container


50


to insure the sealing and engagement of the threads upon installation; 3) They can be used to show evidence of tampering after the cap is snapped into position as shown in

FIG. 7C

; 4) After shearing, these thin small ribs


80


and


82


help to keep the tether slide ring


78


attached to tube


50


by preventing its slippage beyond container ring


84


.

FIG. 7A

shows another embodiment where container


50


has been enlarged to Item


87


using a two-stage injection blow-molded process for those applications requiring larger volume containers.




The conventional tether cap use would also be applicable to this design by filling the tube


50


, breaking the tether ribs


80


at point


82


and then rotating the cap


70


onto its sealing position. This variation, however, is not tamper evident as is the previous example but still provides a low cost alternative to existing products on the market and could be accomplished in the injection mold at the same time the product is being manufactured, if so desired. Additionally, cap


70


could also incorporate any other variations of this invention (i.e.: convex diaphragm, wiping diaphragm, venting etc.) to further enhance its capability as a multi-functional closure.




Another embodiment,

FIG. 8

, shows a variation of

FIG. 7

with a tamper evident tether, Item


72


, being connected to tube


50


by means of fragile bridge, Item


82


. Item


82


is attached to a tamper-evident pull tab, Item


91


, which is connected by a frangible section, Item


93


, which is removable by tearing and fracturing the frangible section by use of pull tab, Item


91


. This then allows the screw cap, Item


70


, after installation, to be rotated and unscrewed from its container, Item


50


, while still keeping the cap with its container by means of tether; Item


72


while also showing the closure had been tampered with.





FIGS. 8A and 8B

shows another embodiment of a one-piece tamper-evident, snap-on screw off closure tethered to its container. The closure, Item


70


, has an upper skirt, Item


56


, having internal thread profile, Items


74


and


75


, mating with neck threads profile, Items


76


and


77


. A conical tethered skirt, Item


97


, is connected to the tethered slide ring Item


78


by a plurality of frangible bridges or a line of weakness, Item


93


. The tethered skirt, Item


97


, engages one or more anti-rotate projections, Items


99


, which are formed along shoulder locking wall, Item


101


. The tear tab or pull tab, Item


91


, provides means for removing the tethered tamper evident skirt, Item


97


, thus allowing the cap, Item


70


, to be unscrewed while also allowing closure to rotate freely in the captured slide ring


78


to insure closure cannot be removed from tether


72


. It is also understood the tethered skirt or tear tab could be molded to the tube shoulder, Item


101


, via a line of weakness, Item


93


to become a lower tamper evident skirt. The lower skirt would have recesses to accept anti-rotate projection molded to the underside of the upper skirt, Item


56


, of the closure, Item


70


. Again, the lower skirt would have to be removed prior to allowing the closure to be unscrewed.





FIG. 9

is a similar embodiment as

FIG. 8

except the tether, Item


72


, is attached to fitment, a threaded cylindrical neck with a thin flange, Item


95


, for mounting this tamper-evident configuration to a polymer-coated paperboard container or other container constructions.





FIG. 9A

shows a as-molded embodiment similar to

FIG. 8B

except the closure Item


70


is being manufactured directly above a fitment with neck threads


54


for in-molded assembly of these two parts connected by tamper evident tether, Item


72


. The inside configuration details including thread profiles, Item


74


and


75


of closure


70


, are created in the tool using a collapsible core (not shown) similar to that being manufactured by DME. This specialty core allows for the larger internal threads and details to be molded, then the core collapses into a smaller diameter, thus allowing it to be retracted through the opening forming inside neck wall


52


of the fitment. As it retracts, an optional recess


133


in cap


70


creates an undercut in the core (not shown) insuring the cap


70


retracts with the core assembling cap


70


onto threads


54


until angled seal


48


mates with angled neck seal


52


(assembly not shown). Optionally, Item


135


provides an access opening (tooling passcore) to help form the openings between tether ring


78


and neck


89


.

FIG. 9B

shows a further modification of this invention by attaching the tethered tamper evident ribs


82


to the closure


70


via a tamper evident tethered pull tab


91


similar to that shown in FIG.


8


.





FIG. 9C

shows a further modification where cap


70


is modified to include external threads


56


A that mate with internal fitment threads


54


A. This embodiment will be molded and assembled as

FIGS. 9A and 9B

except this configuration does not require the need of a collapsible core, as do the prior embodiments. Its application is somewhat limited due to the disadvantage of the internal threads as previously discussed. It however, could find uses in non-medical applications.





FIG. 9D

shows a further modification to include a molded-in tamper evident sealing diaphragm, Item


121


, with removable pull-tab


91


. It is molded with frangible section


93


which attaches to inside neck wall


52


A below angled sealing surface


52


. Neck flange


95


is sealing attached to carton Item


123


after it is filled with fluid or other contents. To access container


123


, cap must first be unscrewed by breaking tethered bridges


82


and removed as shown in FIG.


9


D. Tear tab


91


is then pulled to fracture the frangible section


93


about its circumference allowing the tamper evident diaphragm


121


to be completely removed, thus, allowing the contents of the container to be accessed. It is also understood this embodiment can be used in a snap on, snap off configuration along with other embodiments of this invention.





FIG. 10

is a snap-on—snap-off, vented one-piece closure with tamper-evident band. Closure, Item


70


, has two undercuts molded within its two skirts. Item


103


, is a snap recess on the upper skirt that mates with a snap projection, Item


105


, on the neck of tube, Item


50


. Item


107


, is at least one partial recess that mates with at least one projection snap, item


109


, on the neck that prevents the cap from uplifting and rotating until such time that the tamper-evident lower skirt, Item


97


, is removed by means of pull tab, Item


91


.




Another embodiment, FIGS.


11


,


12




12


A and


13


, shows an alternative to my “Sealing Cap for Container” U.S. Pat. No. 5,513,768 with the replacement of the convex sealing diaphragm with a pipette tip wiping configuration.

FIG. 11

shows a perspective view of the two-cap design with the spiral wiping fingers


90


molded into the wiping cap


92


attached to the container tube


50


by a hinge


94


. Locking Cap


96


is molded


180


degrees opposite the wiping cap


92


and is connected to tube


50


by hinge


98


, which completes the one-piece injection molded assembly. In use the tube


50


would be filled with fluid, wiper cap


92


would then be rotated into the tubes tapered sealing surface


100


mating with the wiping cap


92


sealing surface


102


. To access the tubes fluid with a pipette tip, you would pass the tip through the spiral wiping finger or fingers


90


, by expanding them, draw the calibrated sample fluid into the pipette tip


115


, withdraw the tip from the tube


50


and transport the sample to its location for its dispensing. Unlike prior art, during the withdrawal cycle the wiping fingers


90


, contract about the outside surface of the pipette tip


115


and removed all fluid droplets


117


from the outside of the tip and leave it within tube


50


as shown in FIG.


16


.




After the sample has been accessed you can seal the tube


50


as shown by

FIG. 13

by rotating locking cap


96


about hinge


98


into wiper cavity


104


mating locking caps sealing surface


106


with wiper cavity sealing surface


108


. This sandwiches the wiper wall section


102


and


108


between the locking cap


106


surface and tube


50


sealing wall


100


for added leak protection. Locking cap


96


is held into position by locking finger


110


and hinge


98


, which does not allow any upward movement while in the closed position.




Another variation of the double cap embodiment,

FIG. 14

, shows the Spiral Finger Wiper


90


being replaced with a molded-in filter screen or sealingly attached microporous filter membrane, Item


140


. This allows incoming unfiltered fluid


141


to enter tube


50


by means of filter


140


or variations thereof to become filter fluid


148


.




A single cap variation of the spiral-wiping finger is shown in

FIGS. 15-18

. This embodiment is also a one-piece injection molded closure design incorporating a threaded skirt


40


attached to access cap


44


by hinge


46


. Its sealing and locking features are the same as is shown and described by

FIGS. 3 and 3A

. However, the convex sealing diaphragm


43


has been replaced with spiral wiper finger


90


.

FIG. 16

shows a pipette tip


115


that has entered the fluid contents


41


of tube


50


by expanding the fingers of the spiral wiper


90


and has withdrawn its sample fluid. As the tip is retracted from the fluid, there exists fluid in the form of film or droplets


116


on the outside surface of the tip


115


. This is due to the surface tension of plastic tip material, usually polypropylene, to attract the fluid. As the tip


115


is drawn upwards out of the tube as shown in

FIG. 17

, the spiral finger


90


contracts about its conical surface while wiping all of the fluid


116


from its outside surface back into the container. This leaves the outside surface of the tip


115


clean and ready to be transported to its next location for dispensing. The container can now be closed and sealed for further use. In addition to the sealing surfaces as described by

FIGS. 3 and 3A

there can exist mating surfaces


117


of the access cap


44


and


1




18


of the wiping finger cavity which can also form an additional seal as shown in

FIG. 18

closed and sealed position. It is also understood that cap


40


can attach to its container


50


by means other than thread (i.e. snap, press fit, etc.).





FIG. 19

shows another embodiment of a wiping concept utilizing an injection moldable thermoplastic elastomer such as SANTOPRENE manufactured by Monsanto Chemical Company. Using this rubber-like material allows the design freedom to mold a very thin wiping diaphragm


120


with a small hole


122


for entry or a breakaway-hinged plug with frangible means that could be punctured to be opened. This hole


122


will expand and contract about the pipette tip wiping any fluid from its outside surface upon tip withdrawal because of the elastic characteristic of the thermoplastic elastomer. There also exists small channel vents


55


in the wiping diaphragm sealing surface as described previously that insure atmospheric pressure is stabilized within the container upon entry and removal of the pipette tip. Without this vent, fluid could be pushed upward into the tip itself due to the pressure that would be caused within the sealed container upon entry of the tip thus affecting the calibrated fluid level.




After pipetter withdrawal the access cap


126


can be rotated about hinge


128


into threaded skirt


130


to make a snap seal with cap projection


132


and diaphragm undercut


134


. It is understood a finger-like projection


131


could be molded to access cap


126


to mate and seal with hole


122


and this combination could also be insert molded as one part with two different materials similar to that shown in FIG.


6


B. It is also understood some applications would not require an access cap


126


and thus would only be molded with a skirt


130


(threaded or non-threaded) and wiper


120


.




The benefits of this new wiper design are many, keeping all excess fluid within the container while 1) eliminating the necessity to wipe the outside surface of the tip with tissue; 2) Reduces contamination associated with pipetting hazardous materials; 3) Minimizes potential fluid loss and contamination due to spillage; 4) Increases the accuracy and precision of the dispensed sample by eliminating the possibility of outside surface fluid combining with the calibrated interior sample volume; 5) Reduces the time required to perform pipetting tasks; 6) Saves valuable sample fluids while prolonging sample life and; 7) Minimizes air exchanges within the container.





FIG. 20

shows a closure according to another embodiment of the present invention. As shown, microporous filter membrane


140


has been sealingly attached to conical wall section


142


at annular ring


144


creating cavity


146


. This single cap embodiment allows cap


40


to filter incoming unfiltered sample fluid from tip


115


prior to entering tube container


50


, thus the tubes fluid contents become filtered sample fluid


148


once it passes through hydrophilic filter membrane


140


. This can be useful in sterilizing or clarifying fluids while also being used for straining or screening solutions depending on the application and chemicals involved, the microporous membrane can be manufactured from PTFE, nylon, polysulfone etc. with pore size as low as 0.45 or 0.1 um if need be. After the container is full, access cap


44


can then be sealed to cap


40


for storage. Another variation of this embodiment could be that the membrane


140


be impregnated with one or more substances that would react to the sample as the fluid flows through the filter


140


, combining particular chemicals with the fluid samples for testing or evaluation purposes. An example of this might be as a sample of urine or serum is dispensed into cavity


146


, it wets out and moves through membrane


140


and it solubilizes one or more reagents or reactants that have been previously deposited into the membranes


140


bed volume possibly causing a color change to occur in the container.




Another variation would be to fill cavity


146


with dry peletized reagents that would also mix and dissolved with the fluid sample as it passes through the filter. It is also understood that the filter


140


and conical wall section


142


could be molded with very small openings to simulate a filter screen without the need of a separate membrane filter


140


in some applications thus reducing the manufacturing cost. A variation of this embodiment would be to install a hydrophobic membrane


140


, pre-fill the closure cavity


146


with a pre-determined chemical fluid such as a reactant. Then install this closure onto a vial


50


which had been previously filled with a pre-determined amount of fluid such as blood. Upon centrifugation, the fluid within the cavity of the closure will pass through membrane


140


thus filtering the fluid while also mixing with the fluid within the container performing a test or analysis. Previously described vents in both the closure and closure cavity would be required to compensate for the reduced pressure formed within the cavity


146


by the transfer of the fluid into the vial and the increased pressure of the vial due to the fluid transfer. These new embodiments would allow manufactures to ship containers pre-loaded with many or all of the reagents or chemicals that would be required to complete an analysis or test requirements. An alternative to dry peletized reagents would be to fill cavity


146


with oxygen scavenging pellets similar to AGELESS manufactured by Mitsubishi Gas Chemical Corporation Inc. that would absorb oxygen from the gasses contained within the sealed tube


50


. This would prolong the life of the oxygen sensitive samples and decrease the aging effects associated with oxidation. A hydrophobic filter membrane


140


could be used in this application to allow air exchange between chambers without the possibility of fluid contamination. In another variation cavity


146


would be molded with a multitude of ribs with small passages to increase the surface area inside the cavity without the need of filter


140


. This configuration would allow the entire closure to be molded from a polymer with SMARTMIX oxygen absorbing additive made by Advanced Oxygen Technologies Inc. This one-piece molded closure would help remove headspace oxygen while also limiting oxygen ingress into the container thus extending product sample life while preventing product degradation.




Another embodiment would be to use a hydrophobic filter membrane item


140


that has been treated with coatings comprising a general disinfecting activity such as bactericidal, fungicidal, etc. This filter membrane would allow sterile venting of the container


50


by allowing only ultrapure air to pass while preventing any fluids or aerosols to pass. Typical applications include sterile venting of volatile and decomposing chemicals, autoclaving, fermentation etc. with the ability to reseal the container with access cap


44


.





FIG. 21

shows the extension of conical wall


142


into the unfiltered fluid


41


that will pass through filter membrane


140


to fill cavity


146


with only filter fluid


148


. This now allows pipette tip


115


to access the container


50


and only withdraw filtered sample fluid


148


instead of the unfiltered fluid


41


. It is also understood that besides molding small openings in cavity


146


to filter or screen fluids, a plastic porous plug, similar to those manufactured by POREX Corporation, could be pressed to fit into cavity


146


to accomplish similar results.





FIG. 22

shows an embodiment similar to

FIG. 21

except that it will be used for the storage or processing of tissue or other specimens. In its use, the container


50


will be filled with a chemical such as formaldehyde for disinfecting and preserving the specimens or other chemicals used for tissue decalcifier, staining, solvents etc. The cap


149


will then be installed and tissue specimens


150


can be deposited into cavity


146


for storage or processing. Conical wall section


142


and its bottom


152


will be molded with tiny flow through openings


154


to allow maximum fluid exchange and ensure proper drainage upon removal of cap


149


from its container


162


. Access cap


44


will still be used to hermetically seal the container for storage while still allowing access to the specimens as with previous embodiments. A variation of this one piece injection molded closure would be the replacement of conical wall section


142


with a insert molded porous paper or plastic screen biopsy bag that would attach at location


158


as shown in FIG.


22


. This would then allow the user to remove the bag from the storage container


162


by disengaging it from the cap


149


and be used for further evaluations and/or testing as are normal biopsy bags used in histology laboratories. A variation of this last embodiment is shown in

FIG. 23

where the small tissue specimens


150


are sandwiched between two open cell foam pieces


160


made from a material such as polyester. The foam acts to hold smaller specimens or fragments in a suspended format reducing the risk of lost tissue while still allowing chemicals to flow easily around the specimens.




In another storage cap closure embodiment

FIG. 24

shows a single piece multiple cap design similar to previous

FIGS. 11

,


12


and


13


. In this embodiment the container


162


is molded to perforated cap


164


by hinge


166


and Locking Sealing Cap


96


by hinge


98


making this a one-piece injection molded assembly.

FIG. 24

shows how tissue specimens


150


will be placed into the perforated cap


164


. This cap is submersed into a fluid


41


such as formaldehyde for storage or testing purposes. The locking/sealing cap


96


is then rotated about its hinge


98


to make seal with the perforated cap


164


while locking itself onto container


162


with locking finger


110


and thus sealing the container. This embodiment would also work well in either a round or rectangular configuration. It could also be used with open cell foam


160


for holding smaller specimens as shown in FIG.


23


.




One advantage of these storage closures is the minimal use of fluids necessary to contain the specimens. Second, the closure with its contents can easily be moved to other containers for further procedures such as staining or other evaluations. Third, is convenience and accessibility while the most important advantage is its simplicity that reduces the manufacturing costs which is the greatest concern with any disposable product.




It is believed that many advantages of this invention will now be apparent to those skilled in the art. It will also be apparent that a number of variations and modifications may be made therein without departing from its spirit and scope. Accordingly, the foregoing description is to be construed as illustrative only, rather than limiting. This invention is limited by the scope of the following claims.






39


Access Cap Vent Plug






40


Sealing Cap (Linerless)






41


Unfiltered Fluid






42


Convex Diaphragm






42


A Convex Diaphragm Seal






43


Minimal Wall Access (Diaphragm)






44


Access/Locking Cap (Integral)






45


Finger Lock






46


Hinge






47


Access Tab (Locking Cap)






48


Angled Wall (Seal)






48


A Diaphragm Wall Seal






48


B Diaphragm Wall Seal (raze)






49


Locking Cap (No Access)






49


A Access/Locking Cap (Independent)






50


Centrifuge Tube






51


Spring Back-up, Convex






52


Angled Tube Wall (Seal)






52


A Tube/Neck Wall






53


O-Ring Back-up or Coil Spring






54


Tube/Neck External Threads (Full or Partial)






54


A Tube/Neck (Interior Thread)






55


Small Vent Channels (3-100 microns)






56


Threaded Skirt (Interior Thread—Full or Partial)






56


A Threaded Skirt (Exterior Threads)






57


Channel Vent—Beginning






57


A Annular Recess (Tube)






58


Diaphragm Wall (Inside-Seal)






59


Channel Vent—Exit






60


Access Cap Wall (Outside-Seal)






61


Pipetter Barrel






62


Sealing Cap Undercap Snap






63


Filter Adapter






64


Access/Locking Cap Projection Snap






65


Finger Stop (Convex Wall)






66


Textured Filter Surface (i.e. 3-50 microns)






67


Filter Adapter Sealing Surface






68


Hole, Filter Adapter






68


A Hole, Vent Needle






68


B Hole, Vent Cap






69


Inside Wall, Container






70


Tethered Cap






71


Syringed Needle






72


Tethered Hinge






73


Septum






73


A Septum Insert






74


Thread Lead-In (Cap)






75


Thread Profile (Cap)






76


Thread Lead-In (Tube/Neck)






77


Thread Profile (Tube/Neck)






78


Tether Ring






79


Needle Hub






80


Tether Ribs






81


Needle Seal






82


Shear Points, Rib






83


Hub Entry Wall






84


Tethered Ring Holder






85


Tapered Hub Nose






86


Syringe






87


Blow Molded Bottle






88


Flange, Stop (Needle)






89


Neck






90


Spiral Finger Wiper






91


Pull Tab






92


Wiping Cap






93


Frangible Section






94


Hinge, Wiper






95


Neck Flange






96


Locking, Sealing Cap






97


Lower Skirt






98


Hinge, Locking






99


Anti-Rotate Projections






100


Sealing Wall, Tube






101


Shoulder Locking Wall






102


Sealing Wall, Wiper






103


Snap, Cap






104


Cavity, Wiping Cap






105


Snap, Neck






106


Sealing Wall, Locking Cap






107


Snap, Anti-Rotate






108


Sealing Wall, Wiping Cap (Inside)






109


Snap, Anti-Rotate, Neck






110


Locking Finger






115


Pipette Tip






116


Fluid Droplets






117


Seal, Access Cap






118


Seal, Wiper Cavity






120


Diaphragm, Elastomer






121


Tamper Evident Diaphragm






122


Diaphragm, Access Hole or Breakaway Hole






123


Carton Panel






126


Access Cap, Elastomer






128


Hinge, Elastomer






130


Threaded Skirt, Elastomer






131


Finger-Like Projection






132


Seal Snap, Access Cap






133


Recess, Cap






134


Seal Snap, Wiper Cavity






135


Access Hole, Passcore






136


Septum, Elastomer






140


Filter Membrane






142


Conical Wall Section






143


Pellet (i.e. reagents oxygen scavenging etc.)






144


Sealing Ring Anus






146


Cavity, Conical






148


Filtered Fluid






149


Cap Filter






150


Tissue Specimens






152


Bottom, Conical






154


Opening, Filter Cavity






156


Container, Wide Mouth






158


Screen Bag Attachment






160


Open Cell Foam






162


Container, Multiple Cap






164


Cap, Perforated






166


Hinge, Multiple Cap



Claims
  • 1. A sealable container comprising:a cylindrical member having an open end with an inner wall and outer wall including fastening means; and a sealing cap having a solid top with a depending annular wall adapted for mating with said cylindrical member in the vicinity of said open end and forming a seal therewith, a resilient skirt also depending from said top with fastening means for fastening said sealing cap to said cylindrical member at said fastening means, a flexible tether integrally connected to said sealing cap and to said cylindrical member, said tether forming a slide ring which has an inner diameter approximately the same diameter as said outer wall of said cylindrical member with at least one thin frangible bridge separated by spaces extending inward from said ring to said cylindrical member, said frangible means when broken permits said slide ring to rotate about said outer wall.
  • 2. The sealable container of claim 1 wherein, the said slide ring is captured by at least one annular ring on the outside surface of said cylindrical member for maintaining said slide ring on said outer wall.
  • 3. The sealable container of claim 1 wherein said fastening means includes sawtooth threads formed on the outer wall of said cylindrical member adapted to engage with internal sawtooth threads formed on the said resilient skirt of said sealing cap whereby attachment is accomplished by direct axial downward force relative to said container.
  • 4. The sealable container of claim 1 wherein said cylindrical member may be molded into a larger container form.
  • 5. The sealable container of claim 1 wherein said at least one frangible bridge prevents said cap from being unscrewed from said cylindrical member without said at least one frangible bridge breaking.
  • 6. The sealable container of claim 1 wherein said cap has a frangible connected lower skirt being shaped and positioned to engage when said cap is seated onto said open end of said cylindrical member, whereby said cap cannot be removed from said open end without fracturing said connection between said cap and said lower skirt.
  • 7. A sealable container of claim 1 wherein said cylindrical member comprises an annular flange, said inner and said outer wall with said open end up standing from said flange surrounding said hole.
  • 8. The sealable container of claim 1 wherein said open end of said cylindrical member includes an inner frustoconical surface, said sealing cap including an outer frustoconical surface configured to mate with said inner frustoconical surface of said cylindrical member responsive to said sealing cap being received within said open end.
  • 9. A sealable device comprising in combination, a cylindrical member, a sealing cap and a flexible tether:said cylindrical member having an open end and a hole, said cylindrical member having an inner and outer wall with fastening means, and said sealing cap having a top with a resilient skirt depending from said top with fastening means for fastening said sealing cap to said cylindrical member in the vicinity of said open end and forming a seal therewith, and said flexible tether integrally connected to said sealing cap and to said cylindrical member and including a slide ring which has a inner diameter approximately the same diameter as outer wall of said cylindrical member with at least one thin breakable frangible bridge separated by spaces extending inward from said slide ring to said cylindrical member, said frangible bridge when broken permitting said slide ring to rotate about said outer wall.
  • 10. The device of claim 9 wherein said sealing cap is axially aligned directly over said cylindrical member during molding of said combination whereby said cap and said cylindrical member may be assembled together with said tether during said molding operation.
  • 11. The sealable device of claim 9 wherein said fastening means includes sawtooth threads formed on said outer wall of said cylindrical member adapted to engage with internal sawtooth threads formed on said resilient skirt of said sealing cap whereby attachment is accomplished by direct axial downward force between said sealing cap and said cylindrical member.
  • 12. The sealable device of claim 9 wherein said at least one frangible bridge prevents said cap from being unscrewed from said cylindrical member without said at least one frangible bridge breaking.
  • 13. The sealable device of claim 9 wherein said cap has a frangible connected lower skirt being shaped and positioned to engage when said cap is seated onto said open end of said cylindrical member, whereby said cap cannot be removed from said open end without fracturing said connection between said cap and said lower skirt.
  • 14. The device of claim 9 wherein a diaphragm wall extends across the inner diameter of said cylindrical member in the vicinity of said open end, said diaphragm having a frangible wall section about its circumference connecting it to said inner diameter including means for removal, said frangible wall section when broken permitting removal of said diaphragm thereby showing tamper evidence.
  • 15. A sealable device of claim 9 wherein said cylindrical member comprises an annular fitment flange, said inner and said outer wall with said open end up standing from said flange surrounding said hole, said flange including fastening means for attachment to a polymer-coated paperboard, plastic bag or other container constructions.
  • 16. A sealable device comprising:a cylindrical member having an open end with an inner wall and outer wall including fastening means; and a sealing cap having a top with a depending annular wall adapted for mating with said cylindrical member in the vicinity of said open end and forming a seal therewith, a resilient skirt with outer and inner walls also depending from said top with fastening means for fastening said sealing cap to said cylindrical member at said fastening means, a flexible tether integrally connected to said cylindrical member and to said sealing cap, said flexible tether including a slide ring which has an inner diameter approximately the same diameter as said outer wall of said sealing cap with at least one thin breakable frangible bridge separated by spaces extending inward from said slide ring to said outer wall of said sealing cap said frangible bridge when broken permits said slide ring to rotate about said outer wall of said sealing cap.
  • 17. The sealable container of claim 16 wherein said at least one frangible bridge prevents said cap from being unscrewed from said cylindrical member without said at least one frangible bridge breaking.
  • 18. The sealable device of claim 16 wherein the means of fastening includes sawtooth threads formed on the inner wall of said cylindrical member and external sawtooth threads formed on resilient skirt of said sealing cap whereby attachment is accomplished by direct axial downward force between said sealing cap and said cylindrical member.
  • 19. The sealable device of claim 16 wherein said slide ring has a frangible connected lower skirt that engages projections on a lock wall of said cylindrical member, whereby said lower skirt integrally molded with said sealing cap cannot be removed from said open end of said cylindrical member without fracturing said frangible connection between said slide ring and said lower skirt.
CROSS-REFERENCES TO RELATED APPLICATIONS

This is a divisional of U.S. patent application Ser. No. 09/645,109 filed Aug. 23, 2000, now U.S. Pat. No. 6,375,028, which is a divisional of U.S. patent application Ser. No. 08/895,494 filed Jul. 16, 1997, now U.S. Pat. No. 6,145,688, which claims the benefit of U.S. Provisional Patent Application No. 60/021,934 filed Jul. 17, 1996.

US Referenced Citations (7)
Number Name Date Kind
4534483 Kassis et al. Aug 1985 A
4655363 Neat Apr 1987 A
4753358 Virca et al. Jun 1988 A
5512228 Adams et al. Apr 1996 A
5711441 Adams et al. Jan 1998 A
6116441 Decelles et al. Sep 2000 A
6375028 Smith Apr 2002 B1
Provisional Applications (1)
Number Date Country
60/021934 Jul 1996 US