This invention relates to a closure for a container, closure components, and a method of use thereof.
There are a variety of types of conventional closures for containers. One type of closure includes a body or base for being attached at an open end or access opening of a container that may contain contents such as a product—the closure body, container, and product together defining a “package”. Products contained within the container may be fluent products, as well as non-fluent products. The closure can be molded or otherwise manufactured from a suitable material (e.g., a thermoplastic material).
With some such packages, a liner or membrane may be further included, with the liner membrane disposed across the interior of the closure body and also attached to the container access opening to seal the product from the ambient environment, and such an arrangement may further provide evidence of tampering to a user of the package. The liner membrane must be breached, pierced, torn, or otherwise separated from the package to expose the container interior. Some liner membranes may be thick, made from a durable material, or may require a seal with a high bonding strength to the container around the access opening in order to maintain desired properties of the product within the package. The inventors of the present invention have found that such liner membranes may require the application of an undesirably high force by the user to effect full or partial removal, breach, or otherwise tearing of the liner membrane.
The inventors of the present invention have determined that it would be advantageous to provide an improved closure body for use with a liner membrane and a container. In particular, the inventors have discovered that this innovative closure body design provides advantages not heretofore contemplated in the packaging industry or suggested by the prior art.
According to one aspect of the present invention, an improved tamper-evident closure body is provided for being installed with an attachable liner membrane on a container of product to define a package wherein contents may be stored. The container is of the type having an interior in which the product is contained, an exterior, and an access opening communicating between the exterior and the interior. The container access opening can be initially occluded by the liner membrane attached to both the container and closure body around the access opening to define an installed closure on the container. The closure body has a peripheral portion for being mounted on the container around the access opening. The closure body further has a separable portion that (1) is disposed laterally inwardly of the peripheral portion; (2) is initially connected to the peripheral portion by at least one frangible connection; and (3) can be at least partially separated from the peripheral portion upon breaking of the at least one frangible connection.
The closure body further has an opening member that is connected with the separable portion to accommodate movement of the opening member relative to the separable portion. The opening member has a grippable portion and a puncture portion each disposed in an initial inactive orientation relative to the separable portion. The grippable portion is configured to be lifted away from the inactive orientation and pulled outwardly away from the peripheral portion, whereby after the closure body and liner membrane have been installed on the container with the grippable portion and puncture portion both in the initial inactive orientation, then: (a) the grippable portion can be lifted away from the inactive orientation to re-orient the opening member relative to the separable portion so that the puncture portion punctures the liner membrane; and (b) the opening member can subsequently be pulled outwardly away from the peripheral portion to break the at least one frangible connection between the separable portion and the peripheral portion.
In this one aspect of the invention, the closure body, per se, could be initially provided by the closure body manufacturer, and the closure body manufacturer could subsequently also provide a liner membrane, and attach (or otherwise assemble) the liner membrane to the closure body, whereby the assembled closure body and liner membrane together are characterized as defining a complete closure article for installing on a container of a product.
Further, it is contemplated that only the closure body, per se, may be initially provided by the closure body manufacturer, and that closure body could then be shipped to a packager that would provide a suitable liner membrane which, after the packager fills a container with product, would be installed on the filled container prior to, or with, the installation of the closure body on the container. For example, the packager could attach the liner membrane to the underside of the closure body to form a complete closure article, and then the packager could install that complete closure article on the filled container. Or alternatively, the packager could initially attach only the liner membrane on the top of the filled container, and then subsequently install and attach the closure body, per se, to both the membrane and container).
Numerous other advantages and features of the present invention will become readily apparent from the following detailed description of the invention, from the claims, and from the accompanying drawings.
In the accompanying drawings forming part of the specification, in which like numerals are employed to designate like parts throughout the same:
While this invention is susceptible of embodiment in many different forms, this specification and the accompanying drawings disclose only specific forms as examples of the invention. However, the invention is not intended to be limited to the embodiments so described and illustrated.
For ease of description, the closure body of this invention is described in a generally upright orientation that it could have when installed at the upper end of a container when the container is stored upright on its lower end or base. It will be understood, however, that the closure body of this invention may be manufactured, stored, transported, used, and sold in orientations other than those shown.
The closure body of this invention is suitable for use with a variety of conventional or specialized containers having various designs, the details of which, although not illustrated or described, would be apparent to those having skill in the art and an understanding of such containers. It will also be understood by those of ordinary skill that novel and non-obvious inventive aspects can be embodied in the described exemplary closure body alone.
A package and/or components thereof are illustrated in
Referring to
The closure body 40 assembled with the liner membrane 52 may collectively be referred to generally as a “closure”. The assembly of the closure body 40, container 44, liner membrane 52, and contents of the container 44 are referred to generally herein as a package 20, which would typically be encountered by a customer or user. The closure body 40 of the present invention is especially suitable for use with a liner membrane 52 that is made from a foil material that includes at least one layer of metallic foil, typically aluminum, and one or more covering layers of a thermoplastic polymer or polymers that can be heat sealed to the container upper end 56 (and preferably also to the underside of the closure body 40, as will be discussed in detail hereinafter) by well-known, conventional heating methods, such as induction heating, which causes the metal layer to heat up and conduct the heat into the adjacent covering layer or layers of the thermoplastic polymer.
If the above-described metal foil liner material is used for the liner membrane 52, then the liner membrane 52 can be attached by thermal bonding (i.e., heat healing) to downwardly facing, bottom of the closure body 40. The liner membrane 52 can then also be attached by heat sealing to the upper end 56 of the container 44. Such a foil liner membrane material may be of any suitable special or conventional type. One conventional liner membrane material is a commercially available foil liner membrane material sold under the trade designation “LAMINATE 150MDPE/0.001CPP” by Coflex Packaging having an office at 1970 John-Yule Street, Chambly, Quebec, J3L 6W3, Canada (Website: www.deluxepaper.com). This liner membrane material consists of a layer of 25 micron thick aluminum foil that is (1) bonded with adhesive to a top layer of 25 micron thick cast polypropylene, and (2) bonded with adhesive to a bottom layer of 38 micron thick medium density polyethylene. Including the adhesive, the liner membrane material has a total thickness of about 94 microns and has a total basis weight of about 132 grams per square meter. This type of liner membrane 52 can be attached by conventional induction heat sealing of the liner's polypropylene upper surface 53 to the closure body 40 that is molded from polypropylene, and by conventional induction heat sealing of the liner's polyethylene lower surface 54 to a polyethylene container 44.
Although the closure body 40 of the present invention is especially suitable for use with the liner membrane 52 that has a metal foil layer, the closure body 40 may also be advantageously used with liner membranes that do not include a metal foil layer. The particular composition and thickness of the material that is used for the liner membrane 52 forms no part of the broad aspects of the present invention.
While the liner membrane 52 illustrated in
An optional lid (not illustrated) may be assembled atop the closure body 40 to at least partially cover the closure body 40. The lid may be of any suitable conventional or special design. For example, the lid could be removable, and can be initially snap fit atop the closure body 40. The lid could alternatively be connected to either the closure body 40 or the container 44 by one or more hinges or tethers. In some applications, the lid could be omitted altogether.
Referring now to
With reference to
The container 44 may or may not be a squeezable container having a flexible, resilient wall or walls which can be grasped by the user and compressed somewhat (i.e., temporarily, elastically deformed). The illustrated embodiment of the closure body 40 is especially suitable for use with a container 44 having a thermoplastic wall 64 that is substantially rigid and is not intended to be substantially deformed inwardly when gripped by the user during normal use when the container 44 is filled with product and held by the user.
In the embodiment illustrated in
A portion of the closure body 40, which extends laterally beyond the liner membrane 52, could be directly connected to the container 44 by way of a conventional snap-fit bead (not illustrated) extending along the lateral periphery of the closure body 40 for engaging a mating bead (not illustrated) extending along the lateral periphery of the container upper end 56, by mating threads on both the closure body 40 and the container 44 (not illustrated), or even by thermal bonding. In the form of the package 20 illustrated in the figures, the closure body 40 has a depending, peripheral, outer skirt 70 (
As best shown in
Referring to
Other means of providing a weakened connections between the peripheral and separable portions 74,82 are contemplated, such as providing only a single frangible connection 86, or providing one or more thinned regions of material (not illustrated) between the peripheral and separable portions 74,82 by way of unitary injection molding, or die cutting apertures between the peripheral and separable portions 74,82. In the broadest concept of the present invention, the separable portion 82 need not have a circular or ring-like shape, and may be provided in a variety shapes that are hollow or solid, polygonal or irregularly shaped, and/or planar shapes or non-planar.
Referring now to
With reference to
As best shown in
When the grippable portion 102 is lifted away from the plane (and away from its initial inactive orientation), the opening member 94 is in an “active orientation”, as can be seen in
It will be appreciated that the opening member 94 may have a variety of shapes and need not have any discernible leg 105. Furthermore, the hinges 98 need not attached to the opening member 94 at a location intermediate the gripping portion 102 and the puncture portion 106 (not illustrated) depending on the desired motion of the opening member 94. The gripping portion 102 could be formed with plurality of gripping apertures to accommodate multiple fingers (not illustrated), or could be formed as a solid tab (not illustrated), with no gripping aperture at all.
The inventors of the present invention have found that some prior art closure bodies, which are sealed to a liner membrane, which is in turn sealed to a container around the container opening, require an undesirably high force in order to tear and separate the liner membrane from the closure body. Closure bodies of the prior art typically have one or more frangible members or connections connecting a closure body peripheral portion and a separable portion. A prior art liner membrane would be removed when the user broke the frangible connections while simultaneously initiating a tear in the liner membrane. The problem of a high force requirement to initiate a tear and/or propagate a tear can be exacerbated when one or more of the following features are present: (i) the liner membrane is relatively thick; (ii) the material or materials of the liner membrane are relatively strong; and (iii) the surface area of the liner membrane that is sealed to the closure body is relatively large compared to the surface area of the liner membrane that is not sealed to the closure body.
According to one aspect of the present invention, the opening member 94 is connected to the separable portion 82 by the hinges 98, providing a mechanical advantage to reduce the force required to initiate a tear in the liner membrane 52 (as shown in
A typical method of using the illustrated preferred form of the package 20 (which comprises the closure body 40 attached to the liner membrane 52, which is in turn attached to the container 44 containing a product) will next be described. A user first grasps the package 20, such as by gripping around the circumference of the wall 64 of the container 44 with a first hand of the user. If a lid (not illustrated) is provided with the package 20, then the lid is removed by a second hand of the user, so as to expose the closure body opening member 94. The user then applies a force to the opening member grippable portion 102 to lift it away from the liner membrane 52 so as to puncture the liner membrane 52 with the point 114 and create a tear in the liner membrane 52. As the point 114 penetrates the liner membrane 52, the remaining portion of the wedge-shaped puncture portion 106 penetrates the liner membrane 52 to propagate the tear. This step is typically accomplished when the user grasps the grippable portion 102 between the thumb and forefinger of the second hand of the user, and then lifts the grippable portion 102 away from the liner membrane 52 to rotate the opening member 94 to puncture the liner membrane 52 with the puncture portion 106. The user then typically pulls the grippable portion 102 away from the peripheral portion 74 to pull the separable portion 82 away from the peripheral portion 74 to break the frangible connections 86 between the peripheral portion 74 and the separable portion 82. This step is typically accomplished when the user hooks the forefinger of the second hand of the user through the gripping aperture 110 and pulls the grippable portion 102 away from the container 44. Breakage of the frangible connections 86 allows for movement of the separable portion 82 away from the peripheral portion 74 and propagates the tear in the liner membrane 52. The tear in the liner membrane 52 reduces the force required to effectuate separation of the separable portion 82 from the peripheral portion 74. The removal of the separable portion 82 propagates the tear and exposes the container access opening 48 so that the contents of the container 44 may be subsequently removed or dispensed. Continued application of force on the grippable portion 102 will result in breakage of all frangible connections 86 and the full removal of the separable portion 82 from the peripheral portion 74. When the separable portion 82 is fully removed from the remainder of the package 20, then the laterally inward portion of the liner membrane 52, which has been sealed to the separable portion 82, is also fully removed from the package 20 and remains with the separable portion 82. A remaining portion of the liner membrane 52 remains sealed between the peripheral portion 74 and the container flange 62. Breach of the liner membrane 52, in addition to movement of the opening member 94 away from the initial inactive position, may provide evidence of tampering of the package 20 to the user.
One broad aspect of the present invention relates to providing a closure body 40 initially separate and apart from a heat sealable liner membrane 52 wherein the closure body 40 includes a peripheral portion 74 for being mounted on a container 44, a separable portion 82 initially connected to the peripheral portion 74, and a puncture member 94 that can be operated to tear the liner membrane 52 disposed between the closure body 40 and the container 44 and can be subsequently operated to pull at least a portion of the separable portion 82 away from the peripheral portion 74 of the closure body 40.
In this one aspect of the invention, the closure body 40 per se could be initially provided by the closure body manufacturer, and the closure body manufacturer could subsequently provide, and attach to the closure body 40, the liner membrane 52 to constitute a complete “closure” (wherein the complete closure is defined as consisting of the closure body 40 and the attached liner membrane 52).
Further, it is contemplated that the closure body 40 may be initially provided by the closure body manufacturer, and that that closure body could be shipped to a subsequent packager that would provide a liner membrane 52 which, after the packager fills a container 44 with product, the manufacturer would install on the filled container 44 (e.g., the packager could attach the liner membrane 52 to the underside of the closure body 40 to form a complete closure, and then the packager could install that complete closure on the filled container 44, or alternatively, the packager could initially attach the liner membrane 52 to the top of the filled container 44 and then install and attach the closure body 52 to the membrane and container 44).
Further, one broad aspect of the present invention relates to providing a liner membrane 52 that is sealed, or otherwise attached, to the container 44 around the access opening 48. While the seal is preferably continuous around the access opening 48, and is thus hermetic, the seal need not be continuous or hermetic. The seal may just be sufficient to attach the liner membrane 52 to the container 44 and/or the closure body 40 for providing evidence of tampering (e.g., as a closure for a container of screws or washers).
The present invention can be summarized in the following statements or aspects numbered 1-13:
1. A closure body (40) that can be installed with an attachable liner membrane (52) on a container (44) of product to define a package (20) wherein
2. The closure body (40) in accordance with the preceding aspect 1 further in combination with the liner membrane (52) which together define a closure and in which the said membrane (52) is of the type that is initially sealed on an upper surface (53) of said liner membrane (52) to both said separable portion (82) and said peripheral portion (74) whereby said liner membrane (52) is configured to subsequently be sealed on an oppositely facing lower surface (54) to the container (44) to occlude the container access opening (48) and seal the container (44).
3. The closure body (40) in accordance with the preceding aspect 2 in which said liner membrane (52) has a metallic component and is heat sealable on (i) said upper surface (53) to both said separable portion (82) and to said peripheral portion (74), and (ii) said lower surface (54) to the container (44).
4. The closure body (40) in accordance with any of the preceding aspects wherein said opening member (94) is connected to said separable portion (82) by a hinge (98) to accommodate rotation of said opening member (94) relative to said separable portion (82).
5. The closure body (40) in accordance with any of the preceding aspects wherein
6. The closure body (40) in accordance with any of the preceding aspects wherein said separable portion (82) defines a recess (122) configured to accommodate movement of said puncture portion (106) through said recess (122) when said gripping portion (102) is lifted away from said inactive orientation.
7. The closure body (40) in accordance with any of the preceding aspects wherein said puncture portion (106) is generally wedge-shaped.
8. The closure body (40) in accordance with any of the preceding aspects wherein
9. The closure body (40) in accordance with any of the preceding aspects wherein said separable portion (82) has a thickened portion (90) proximal said at least one frangible connection (86).
10. The closure body (40) in accordance with any of the preceding aspects wherein
11. The closure body (40) in accordance with any of the preceding aspects wherein said peripheral portion (74), said separable portion (82), and said opening member (94) all together compromise a unitary molded structure.
12. The closure body (40) in accordance with any of the preceding aspects wherein
13. A method of using the closure body (40) in accordance with any of the preceding aspects in combination with a container (44) and a liner membrane (52) that is attached to (i) both said closure body peripheral portion (74) and said separable portion (82), and (ii) said container (44) filled with product, whereby said closure body (40) and said liner membrane (52) when attached together on and to said container (44), define an installed closure on said container (44), and whereby both said container (44) filled with product and said closure as installed on the container together define a package (20), the method comprising the steps of:
It will be readily apparent from the foregoing detailed description of the invention and from the illustrations thereof that numerous variations and modifications may be effected without departing from the true spirit and scope of the novel concepts or principles of this invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/024458 | 4/6/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/163981 | 10/13/2016 | WO | A |
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Entry |
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International Search Report and Written Opinion for PCT Application No. PCT/US2015/024458, of which the present is a U.S. National Phase Application. |
Number | Date | Country | |
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20170036809 A1 | Feb 2017 | US |