The present disclosure relates generally to closure latches for a vehicle passenger door. More particularly, the present disclosure is directed to a closure latch equipped with a power release actuator and a child lock mechanism.
This section provides background information related to closure latches and is not necessarily prior art to the closure latch of the present disclosure.
Passive entry systems for vehicles are provided on some vehicles to permit a vehicle user who is in possession of the key fob to simply pull the door handle and open the door without the need to introduce a key into a keyhole in the door. The key fob is typically equipped with an electronic device that communicates with the vehicle's on-board control system to authenticate the user. When the user pulls the outside door handle to indicate that he/she wishes entry into the vehicle, an electric actuator associated with a door-mounted closure latch is actuated to release a latch mechanism so as to unlatch the door and permit subsequent movement of the door to its open position. The outside door handle may also be equipped with a switch that triggers the electric actuator. The latch mechanism may also be mechanically released from inside the vehicle since the inside door handle is connected to an inside release mechanism associated with the closure latch. In some jurisdictions, however, there are regulations that govern the degree of connection provided by the inside release mechanism between the inside door handle and the latch mechanism (particularly for a rear door, where children may be the occupants).
Many modern closure latches provide various power-operated features including power release, power lock and power child lock in addition to a double pull inside release function. However, integration of such a double pull inside release function and power child lock into most closure latches requires the addition of a supplemental power-operated actuator or requires complex arrangements using the power release actuator. While commercially-available closure latches are satisfactory to meet operational and regulatory requirements, a need still exists to advance the technology to provide closure latches having reduced complexity and packaging while providing the desired power-operated features, double pull inside release and child lock function. One specific need relates to utilizing an existing power-operated actuator, such as a power release actuator, to manage power release, the double pull activation and double pull release function, as well as child lock activation and deactivation. A further need relates to providing an ability open a rear door in the event power is interrupted to the power-operated actuator. Accordingly, advances are continually being sought to address at least those issues discussed above.
This section provides a general summary of the disclosure and is not intended to be considered as a comprehensive and exhaustive listing of its full scope or all of its aspects, features and objectives.
It is an aspect of the present disclosure to provide a closure latch assembly for a vehicle closure panel, such as passenger door, having a power release actuator movable between a home position, whereat a latch mechanism is in a latched position, a release position, whereat the latch mechanism is in an unlatched position, and a double pull lock position, whereat the latch mechanism is prevented from moving to the unlatched position during a single pull of an inside door handle or upon performing a single actuation of the power release actuator.
It is another aspect of the present disclosure to provide the closure latch assembly with a power release actuator having a single motor, wherein the single motor is operable to move the power release actuator between the home position, the release position, and the double pull lock position.
It is another aspect of the present disclosure to configure the power release actuator having a single motor so that the power release actuator can move from the double pull lock position to the release position upon performing a double actuation of the power release actuator.
In accordance with these and other aspects, a closure latch assembly for a vehicle door includes a latch mechanism including a ratchet and a pawl, the ratchet being moveable between a striker capture position and a striker release position, the pawl being moveable between a ratchet holding position, whereat the pawl holds the ratchet in its striker capture position, and a ratchet releasing position, whereat the pawl permits the ratchet to move to its striker release position. The closure latch assembly has a power release mechanism that is moveable by a single actuator between a home position, whereat the pawl can be moved from the ratchet holding position to the ratchet releasing position upon a single actuation of the power release mechanism and/or upon a single actuation of an inside handle of the vehicle door, and at least one of a double pull lock position and/or a child lock position, whereat the pawl cannot be moved from the ratchet holding position to the ratchet releasing position upon a single actuation of the power release mechanism and/or upon a single actuation of an inside handle.
In accordance with another aspect, the pawl, while the power release mechanism is in the double pull lock position, can be moved from the ratchet holding position to the ratchet releasing position upon performing a double actuation of the power release mechanism or upon performing a double actuation of the inside handle.
In accordance with another aspect, the power release mechanism can be configured to move from the home position to the release position upon actuation of the single actuator to move the pawl from the ratchet holding position to the ratchet releasing position.
In accordance with another aspect, the power release mechanism can be configured to move directly from the double pull lock position to the release position upon performing the double actuation of the power release mechanism.
In accordance with another aspect, a closure latch assembly for a vehicle door is provided, including a single motor; a release chain; and a double lock mechanism having a single pull state and a double pull state, where the activation of the single motor operates to perform a select one of: power release of the closure latch assembly, put the double lock mechanism in the single pull state, whereat a single actuation of the release chain functions to release the closure latch assembly, and put the double lock mechanism in the double pull state, whereat a double actuation of the release chain functions to release the closure latch assembly.
In accordance with another aspect, the single motor is operable to perform each of: power release the latch mechanism to the unlatched position, put the double lock mechanism in the single pull state, and put the double lock mechanism in the double pull state at separate times depending on a command provided and an operation desired.
In accordance with another aspect, a closure latch assembly for a vehicle door is provided having a latched state, an unlatched state, and a double pull state, wherein a single motor is operable to move a latch mechanism of the closure latch assembly from a latched position, whereat the closure latch assembly is in the latched state, to an unlatched position, whereat the closure latch assembly is in the unlatched state, from the latched position to a double pull position, whereat the closure latch assembly is in the double pull state, and from the double pull position to the unlatched position.
It is a further aspect of the present disclosure to provide a closure latch assembly for a vehicle closure panel, such as a rear passenger door, having a power release actuator movable between a home position, whereat a latch mechanism is in a latched position, a release position, whereat the latch mechanism is in an unlatched position, and a child lock position, whereat the latch mechanism is prevented from moving from the latched position to the unlatched position during an actuation of an inside rear door handle.
It is another aspect of the present disclosure to provide the closure latch assembly with the power release actuator being a single motor, wherein the single motor is operable to move the power release actuator between the home position, the release position, and the child lock position.
It is another aspect of the present disclosure to configure the single motor so that it can move the power release mechanism from the release position to the child lock position upon actuating a child lock switch, thereby disabling an inside door handle from being actuatable to open an associated rear door.
In accordance with another aspect of the present disclosure, the power release mechanism can be configured so that it is not moveable to the child lock position via a manually moveable externally accessible child lock lever, but only by the single motor.
In accordance with another aspect of the present disclosure, an emergency mechanical release member can be configured for manual actuation to move a latch mechanism of the closure latch assembly from a latched position to an unlatched position while the power release mechanism is in the child lock position to allow the rear door to be opened in the event power is interrupted to the power-operated actuator, wherein the emergency mechanical release member is concealed behind an emergency access lid.
In accordance with these and other aspects, a closure latch assembly for a rear vehicle door includes a latch mechanism including a ratchet and a pawl, the ratchet being moveable between a striker capture position and a striker release position, the pawl being moveable between a ratchet holding position, whereat the pawl holds the ratchet in its striker capture position, and a ratchet releasing position, whereat the pawl permits the ratchet to move to its striker release position. The closure latch assembly has a power release mechanism that is moveable by a single actuator between a home position, whereat the pawl can be moved from the ratchet holding position to the ratchet releasing position upon actuation of a rear door actuator, and a child lock position, whereat the pawl cannot be moved from the ratchet holding position to the ratchet releasing position upon actuation of the rear door actuator.
In accordance with another aspect of the present disclosure, the rear door actuator can be provided as a rear door handle configured in electrical communication with the closure latch assembly.
In accordance with another aspect of the present disclosure, the rear door actuator can be configured such that it is not in mechanical communication with the closure latch assembly.
In accordance with another aspect of the present disclosure, an emergency backup mechanism can configured in mechanically coupled communication with the latch mechanism to provide an override of the power release mechanism while in the child lock position, thereby allowing the pawl to be moved to the ratchet releasing position.
In accordance with another aspect of the present disclosure, the emergency backup mechanism can be made accessible via an access opening in an inner door panel of the vehicle door.
In accordance with another aspect of the present disclosure, a child lock button accessible inside the motor vehicle can be configured in electrical communication with the single actuator to move the power release mechanism between the home position and the child lock position.
In accordance with another aspect of the present disclosure, a closure latch system for a vehicle door having a power release mechanism moveable by a single motor from a home position to a release position via actuation of an inside door handle of the vehicle door is provided, whereupon a latch mechanism is moved from a latched position to an unlatched position, wherein the single motor is configured to selectively move the power release mechanism to a child lock position, whereat the latch mechanism cannot be moved from the latched position to the unlatched position via actuation of the inside door handle.
In accordance with another aspect of the present disclosure, a child lock switch can be configured in electrical communication with a controller, wherein the controller is configured to signal the single actuator to move the power release mechanism between the home position and the child lock position in response to selective actuation of the child lock switch between a child lock ON position, whereat the single actuator moves the power release mechanism from the home position to the child lock position, and a child lock OFF position, whereat the single actuator moves the power release mechanism from the child lock position to the home position.
In accordance with another aspect of the present disclosure, a closure latch system for a vehicle door has a latch mechanism including a ratchet and a pawl, with the ratchet being moveable between a striker capture position and a striker release position, and with the pawl being moveable between a ratchet holding position, whereat the pawl holds the ratchet in its striker capture position, and a ratchet releasing position, whereat the pawl permits the ratchet to move to its striker release position. A power release mechanism is provided that is moveable by a single actuator between a home position, whereat the pawl can be moved from the ratchet holding position to the ratchet releasing position by the power release mechanism by performing a single actuation of an inside door handle by moving the inside door handle from a rest position to a first deployed position, a lock position, whereat the pawl cannot be moved from the ratchet holding position to the ratchet releasing position by the power release mechanism by performing a single actuation of the inside door handle by moving the inside door handle from the rest position to the first deployed position, and a child lock position, whereat the pawl cannot be moved from the ratchet holding position to the ratchet releasing position upon actuation of the inside door handle.
In accordance with another aspect of the present disclosure, the closure latch system, wherein while in the lock position, the pawl can be moved from the ratchet holding position to the ratchet releasing position by the power release mechanism by performing a double actuation of the inside door handle by moving the inside door handle from the rest position to the first deployed position, twice.
In accordance with another aspect of the present disclosure, the inside door handle can be configured in electrical communication with the power release mechanism.
In accordance with another aspect of the present disclosure, an emergency backup mechanism is configured in mechanically coupled communication with the latch mechanism, with the emergency backup mechanism being actuatable to move the pawl from the ratchet holding position to the ratchet releasing position without assistance from the power release mechanism.
In accordance with another aspect of the present disclosure, the emergency backup mechanism is accessible via an access opening in an inner door panel of the vehicle door, wherein the access opening can be covered by the inside door handle, wherein the access opening is exposed for access to the emergency backup mechanism by moving the inside door handle from the rest position, beyond the first deployed position, to a second deployed position.
In accordance with another aspect of the present disclosure, there is provided a latching system for a vehicle door having a latch with a pawl and a ratchet, and a backup release mechanism having one of a mechanical release mechanism mechanically coupled with the latch and an electrical release mechanism electrically coupled with the latch, and a moveable cover for concealing the backup release mechanism, where the pawl is adapted to release the ratchet in response to the opening of the cover and the backup release mechanism.
In accordance with another aspect of the disclosure, a method of constructing a closure latch system for a vehicle door is provided. The method includes a step of configuring a latch mechanism including a ratchet moveable between a striker capture position and a striker release position and a pawl moveable between a ratchet holding position, whereat the pawl holds the ratchet in the striker capture position and a ratchet releasing position whereat the pawl permits the ratchet to move to the striker release position. Further, a step of configuring a power release mechanism having a home position, a lock position, and a child lock position; and a step of configuring an inside door handle in operable communication with the power release mechanism with the inside door handle having a rest position, a first deployed position and a second deployed position. While the power release mechanism is in the home position, the pawl moves from the ratchet holding position to the ratchet releasing position under power of the power release mechanism in response to a single actuation of the inside door handle from the rest position to the first deployed position, and while the power release mechanism is in the lock position, the pawl does not move from the ratchet holding position to the ratchet releasing position under power of the power release mechanism in response to a single actuation of the inside door handle from the rest position to the first deployed position.
In accordance with a further aspect of the method, a step includes configuring the closure latch system such that while power release mechanism is in the lock position, the pawl moves from the ratchet holding position to the ratchet releasing position under power of the release mechanism in response to a double actuation of the inside door handle by moving the inside door handle from the rest position to the first deployed position, twice in succession.
In accordance with a further aspect of the method, a step includes configuring the closure latch system such that while the power release mechanism is in the child lock position, the pawl cannot be moved from the ratchet holding position to the ratchet releasing position by actuation of the inside door handle.
In accordance with a further aspect of the method, a step includes configuring an emergency backup mechanism in mechanically coupled communication with the latch mechanism, with the emergency backup mechanism being actuatable to move the pawl from the ratchet holding position to the ratchet releasing position without assistance from the power release mechanism while the power release mechanism is in any one of the home position and the lock position.
In accordance with a further aspect of the method, a step includes configuring the emergency backup mechanism to be made accessible via an access opening in an inner door panel of the vehicle door.
In accordance with a further aspect of the method, a step includes concealing the access opening with the inside door handle, wherein the access opening is exposed for access to the emergency backup mechanism by moving the inside door handle from the rest position to the second deployed position. It is to be recognized that the access opening is intended to be inaccessible during normal use, and is further intended to be inconspicuous, such that the aesthetic appearance of the inside door handle region is pleasing. It is only when desired, such as during an emergency, including a power shortage to power release mechanism, that the access opening is intended to be exposed for access to the emergency backup mechanism, as will be understood by a person skilled in the art upon viewing the disclosure herein.
In accordance with a further aspect of the method, a step includes configuring the inside door handle in electrical communication with the power release mechanism, such that the only communication between the inside door handle and the latch mechanism can be made electrical, and not mechanical.
Further areas of applicability will become apparent from the description provided herein. As noted, the description and any specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein have been provided to illustrate selected embodiments and specific features thereof and are not intended to limit the scope of the present disclosure. The present disclosure will now be described by way of example only with reference to the attached drawings, in which:
Example embodiments of a closure latch for use in motor vehicle door closure systems are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” “top”, “bottom”, and the like, may be used herein for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
Referring initially to
Referring now to
Latch release mechanism 33 is best shown in
Rotation of power release gear 43 in a first or “releasing” direction 50 (
Auxiliary pawl release lever 60 is coupled with the auxiliary pawl 40, and as shown illustratively in
Auxiliary ratchet 38 is operably coupled to the primary pawl 36, wherein primary pawl 36 is shown retained for pivotal movement in a cylindrical pocket 62 of auxiliary ratchet 38. Auxiliary ratchet 38 is moveable between its engaged position, whereat the auxiliary ratchet 38 maintains the primary pawl 36 in its closed position, and its disengaged position, whereat the auxiliary ratchet 38 moves the primary pawl 36 to its open position, as discussed above. Auxiliary ratchet 38 is moved to its disengaged position against bias of spring bias, the auxiliary pawl 40 is forcibly moved to its open position against the spring bias under the driving influence of auxiliary pawl release lever 60 and actuator release lever 58, that is due to the driving influence of actuator release lever 58 moved against spring bias J and acting on auxiliary pawl release lever 60 when power release gear 43 is rotated in the release direction 50 to a release position.
The single motor 41, in association with a release chain 64 and a double pull mechanism 66 having a single pull state and a double pull state, operates to perform a select one of: power release the latch assembly 10, put the latch mechanism 31 of latch assembly 10 in a single pull state, and put the latch mechanism 31 of latch assembly 10 in a double pull state. Operation and logic flow of the closure latch assembly 10 is shown in 8-15, and discussed in more detail hereafter.
The release chain 64 includes latch mechanism 31, including actuator release lever 58 and auxiliary pawl release lever 60. It is to be understood that latch mechanism 31 is illustrated and described having a double pawl/double ratchet mechanism; however, a single pawl/single ratchet mechanism is contemplated herein. The single motor 41 is actuatable to move the double pull mechanism 66 to one of its single pull state and double pull state, wherein activation of the single motor 41 operates to perform a select one of: power release the latch assembly 10 via release chain 64, put the double pull mechanism 66 of latch assembly 10 in the single pull state, and put the double pull mechanism 66 of latch assembly 10 in the double pull state.
A double pull actuation mechanism 92 is arranged in operative association with inside release mechanism 68 for use with closure latch assembly 10. Double pull actuation mechanism 92 is shown to generally include a double pull lever 94, and a double pull lever spring 95. Double pull lever 94 is pivotably moveable about a pivot post 96 between a first or “double pull-ON” position and a second or “double pull-OFF” position. Double pull lever spring 95 acts on double pull lever 94 and normally biases double pull lever 94 toward its double pull-OFF position. Double pull lever 94 includes a first leg segment 98 and a second leg segment 99, with the second leg segment 99 having a contoured drive slot 100. As seen, second leg segment 99 is disposed between link lever 76 and inside release lever 70 such that guide post 88 on link lever 76 passes through drive slot 100 in double pull lever 94 and drive slot 90 in inside release lever 70.
Power release mechanism 33 and power release gear 43 thereof is moveable by the single actuator 41 between a home position (
In accordance with another aspect of the disclosure, a closure latch assembly 110 and closure latch system 110′ therefor is shown in
Closure latch system 110′ and closure latch assembly 110 thereof is shown in
In
In
In
In
With reference to
With reference to
With reference to
Additionally, when closure latch system 210′ is in the lock ON and child lock OFF position, should a power interruption condition exist, actuation of the emergency backup mechanism EBM′ causes closure latch assembly 210 to move to the unlatched state, as discussed above for
In accordance with another aspect of the disclosure, a method 1000 of constructing a closure latch system 210′ for a vehicle door 12 is provided. The method 1000 includes a step 1100 of configuring a latch mechanism 31 including a ratchet 32 moveable between a striker capture position and a striker release position and a pawl 36 moveable between a ratchet holding position, whereat the pawl 36 holds the ratchet 32 in the striker capture position and a ratchet releasing position whereat the pawl 36 permits the ratchet 32 to move to the striker release position. Further, a step 1200 of configuring a power release mechanism 133 having a home position, a lock position, and a child lock position; and a step 1300 of configuring an inside door handle 26 in operable communication with the power release mechanism 133 with the inside door handle 26 having a rest position, a first deployed position and a second deployed position. While the power release mechanism 133 is in the home position, the pawl 36 moves from the ratchet holding position to the ratchet releasing position under power of the power release mechanism 133 in response to a single actuation of the inside door handle 26 from the rest position to the first deployed position, and while the power release mechanism 133 is in the lock position, the pawl 36 does not move from the ratchet holding position to the ratchet releasing position under power of the power release mechanism 133 in response to a single actuation of the inside door handle 26 from the rest position to the first deployed position.
In accordance with a further aspect of the method 1000, a step 1400 includes configuring the closure latch system 210′ such that while power release mechanism 133 is in the lock position, the pawl 36 moves from the ratchet holding position to the ratchet releasing position under power of the release mechanism 133 in response to a double actuation of the inside door handle 26 by moving the inside door handle 26 from the rest position to the first deployed position, twice in succession.
In accordance with a further aspect of the method 1000, a step 1500 includes configuring the closure latch system 210′ such that while the power release mechanism 133 is in the child lock position, the pawl 36 cannot be moved from the ratchet holding position to the ratchet releasing position by actuation of the inside door handle 26.
In accordance with a further aspect of the method 1000, a step 1600 includes configuring an emergency backup mechanism (EBM′) in mechanically coupled communication with the latch mechanism 31, with the emergency backup mechanism EBM′ being actuatable to move the pawl 36 from the ratchet holding position to the ratchet releasing position without assistance from the power release mechanism 133 while the power release mechanism 133 is in any one of the home position and the lock position.
In accordance with a further aspect of the method 1000, a step 1700 includes configuring the emergency backup mechanism EBM′ to be made accessible via an access opening 202 in an inner door panel of the vehicle door 12.
In accordance with a further aspect of the method 1000, a step 1800 includes concealing the access opening 202 with the inside door handle 26, wherein the access opening 202 is exposed for access to the emergency backup mechanism EBM′ by moving the inside door handle 26 from the rest position to the second deployed position. It is to be recognized that the access opening 202 is intended to be inaccessible during normal use, and is further intended to be inconspicuous, such that the aesthetic appearance of the inside door handle region is pleasing. It is only when desired, such as during an emergency, including a power shortage to power release mechanism 133, that the access opening is intended to be exposed for access to the emergency backup mechanism EBM′, as will be understood by a person skilled in the art upon viewing the disclosure herein.
In accordance with a further aspect of the method 1000, a step 1900 includes configuring the inside door handle 26 in electrical communication with the power release mechanism 133, such that the only communication between the inside door handle 26 and the latch mechanism 31 can be made electrical, and not mechanical.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
This application claims the benefit of U.S. Provisional Application Ser. No. 63/253,351, filed Oct. 7, 2021, U.S. Provisional Application Ser. No. 63/214,267, filed Jun. 24, 2021, U.S. Provisional Application Ser. No. 63/174,292, filed Apr. 13, 2021, and of U.S. Provisional Application Ser. No. 63/162,881, filed Mar. 18, 2021, which are each incorporated herein by reference in their entirety.
Number | Date | Country | |
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63253351 | Oct 2021 | US | |
63214267 | Jun 2021 | US | |
63174292 | Apr 2021 | US | |
63162881 | Mar 2021 | US |