Embodiments of the present invention relate to closure member control systems, including door control systems for barrier housings (e.g., housings for smoke curtain assemblies), and associated methods.
Various smoke barrier systems often contain a barrier in a housing with a door, and the door is movable between at least two positions. For example, a drop-down smoke curtain can be contained in a housing above a doorway. The curtain can be configured to drop down through an opening in the bottom of the housing to cover doorways, for example, during a fire. The curtains, when deployed, prevent smoke or fire from passing through the doorway. When the curtain is stored in the housing, it can be desirable to cover the opening in the bottom of the housing with one or more movable doors. For example, it can be desirable to cover the opening for aesthetic purposes, to prevent unwanted foreign objects from being placed in the housing, to prevent tampering with the curtain assembly, or to prevent unauthorized access into the housing. When one or more doors are used to cover the housing's bottom opening, the doors must not interfere with deployment of the curtain to cover the doorway.
The present invention is directed generally toward closure member control systems, including door control systems for barrier housings, and associated methods. One aspect of the invention is directed toward a closure member control system that includes a housing having an interior, an opening to the interior, and a closure member. The closure member can be movable relative to the opening between open and closed positions. In the closed position, the closure member can cover at least a portion of the opening. In the open position, the closure member does not cover the portion(s) of the opening. The system can further include a barrier coupled to the housing. The barrier can be moveable between a stowed position and a deployed position. In the stowed position, the barrier can be contained in the housing's interior. In the deployed position, the barrier can extend past the opening. The system can still further include a control device operatively coupled to the closure member. The control device can be movable between first and second positions relative to the housing. The control device can be positioned to urge the closure member to remain in the closed position when the closure device is in the first position and to urge the closure member to remain in the open position when the closure device is in the second position.
Another aspect of the invention is directed toward a closure member control system that includes a housing having an interior, an opening to the interior, and a closure member. The closure member can be movable relative to the opening between open and closed positions. In the closed position, the closure member can cover at least a portion of the opening. In the open position, the closure member does not cover the portion(s) of the opening. The system can further include a barrier coupled to the housing. The barrier can be moveable between a stowed position and a deployed position. In the stowed position, the barrier can be contained in the housing's interior. In the deployed position, the barrier can extend past the opening. The system can still further include an over-center spring device operatively coupled to the closure member. The over-center spring device can include at least one spring and can be movable between at least two positions, including a first position and a second position. In the first position, the spring can be positioned to urge the closure member to remain in the closed position. In the second position, the spring can be positioned to urge the closure member to remain in the open position.
Still another aspect of the invention is directed toward a method for controlling a position of a closure member that includes positioning a barrier in a stowed position where the barrier is generally located in an interior of a housing. In the stowed position, the barrier does not extend through an opening between an exterior of the housing and the interior of the housing. The method can further include covering at least a portion of the opening with a closure member when the closure member is in a closed position and urging the closure member to remain in the closed position with a control device. The method can still further include moving the closure member from the closed position to an open position, moving the barrier to a deployed position where a portion of the barrier extends past the opening, and urging the closure member to remain in the open position with the control device when the barrier is in the deployed position.
The present disclosure describes closure member control systems, including door control systems for barrier housings, and associated methods. Several specific details of the invention are set forth in the following description and in
In the illustrated embodiment, the housing 102 is mounted to a wall 180 above an aperture 182, such as a doorway or a hoistway entrance. In the illustrated embodiment, the housing 102 is formed by a series of panels. The top panel 103 of the housing 102 and the front panel 104 of the housing 102 are shown in
In
In
In the illustrated embodiment, the door 110 can be moved to the open position to allow the barrier 160 to be deployed from the stowed position. When the barrier 160 is deployed, it unrolls or otherwise extends through the housing's opening 105. When the barrier 160 is fully deployed and in a deployed position, it covers at least a portion of the aperture 182 in the wall 180. Once the door 110 is moved to the open position, the over-center spring devices 120 can then retain the door 110 in the open position. In one embodiment, the over-center spring devices 120 are also biased and urge the door 110 to remain in the open position. In another embodiment, the over-center spring devices 120 are configured to positively move the door 110 toward the open position and to block the door 110 from inadvertently moving back toward the closed position. When the barrier 160 is rolled back up or otherwise returned to the stowed position and the door 110 is moved back to the closed position, the over-center spring device 120 can again releasably retain the door 110 in the closed position.
In certain embodiments, drive mechanism 150 can be positioned to move the barrier 160 to the stowed and/or the deployed position. In the illustrated embodiment, the drive mechanism 150 includes a drive motor 156 coupled to a drive shaft 157. The drive shaft 157 is coupled to two pulleys 158 coupled to cords 154. The barrier 160 is positioned to be wound around the spool 152, which is coupled to the cords 154, similar to drive mechanisms disclosed in U.S. patent application Ser. No. 10/172,685, entitled SYSTEM AND METHOD FOR SEALING OPENING IN RESPONSE TO SMOKE, NOXIOUS FUMES, OR CONTAMINATED AIR USING A ROLL-DOWN BARRIER, filed Jun. 13, 2002, and U.S. patent application Ser. No. 10/949,686, entitled SYSTEM AND METHOD FOR SEALING OPENING IN RESPONSE TO SMOKE, NOXIOUS FUMES, OR CONTAMINATED AIR USING A ROLL-DOWN BARRIER, filed Sep. 24, 2004; both of which are fully incorporated herein by reference. In other embodiments, the barrier 160 can be moved using other arrangements. For example, in certain embodiments the barrier 160 can be raised and/or lowered manually or by using a different type of drive mechanism.
In the illustrated embodiment, the spool 152 and barrier 160 are retained in the stowed position by the drive mechanism 150. The drive mechanism 150 is configured to allow the drive shaft to turn, which in turn can allow gravity to lower the spool 152 and unwind the barrier 160 so the barrier moves to the deployed position covering the aperture 182. In certain embodiments, as the barrier 160 begins deployment from the stowed position, a portion of the barrier 160 and/or the spool 152 presses against the door 110 and pushes the door 110 from the closed to the open position. In other embodiments, the door 110 can be moved from the closed position to the open position without the spool 152 or barrier 160 contacting the door 110. For example, the door 110 can be manually moved from the closed position to the open position and/or moved by an electrical drive motor simultaneous with the barrier beginning its deployment from within the housing.
The over-center spring device 120a of the illustrated embodiment is an over-center mechanism that includes a first link 121 pivotally coupled at one end to the housing 102. The first link 121 is pivotally coupled at its other end to a second link 122 at point Y. The second link 122 is also pivotally coupled to the door 110 at point Z. The first over-center spring device 120a also includes a forcing mechanism 123 pivotally coupled at one end to an intermediate portion of the first link 121 at point X. The forcing mechanism 123 is pivotally coupled at another end to the housing 102 at point P2. In the illustrated embodiment, the forcing mechanism 123 includes an integral spring 124. In other embodiments, the forcing mechanism 123 can include more or fewer springs and/or other biasing mechanisms (e.g., when the control device is not an over-center spring device 120).
When the over-center spring device 120a is in a first position (shown in
In the illustrated embodiment, the over-center spring device 120a includes a stop 130 mounted to the housing and connected at one end to the first link 121. In certain embodiments, the stops 130 can be located to restrict movement of the door 110 past selected positions. The first link 121 is pivotable relative to the stop 130 and the stop acts to react forces exerted on the first link 121. The lower portion of the stop 130 is positioned immediately adjacent to the door 110 when in the closed position. The stop 130 is configured to prevent the door 110 from moving in a direction opposite arrow A past the closed position. Because the stop 130 prevents the movement of the door 110 opposite arrow A (shown in
The door 110 of the illustrated embodiment is pivotally coupled to the housing 102 at point P1. Accordingly, the door 110 pivots about a point spaced apart from the end of the second link 122 that is attached to the door 110. When the door 110 is moved in the direction of arrow A (
As the door 110 continues toward the open position, the first and second links 121 and 122 pivot to a transition position and the forcing mechanism 123 moves to an over-center position. As the forcing mechanism 123 approaches this over-center position, the forcing mechanism 123 continues to urge the door 110 toward the closed position. As the forcing mechanism 123 moves past the over-center position, it transitions from urging the door closed to urging the door open. The forcing mechanism applies a biasing force to urge the door 110 toward the open position. Accordingly, the forcing mechanism 123 provides a second force F2 (shown in
In certain embodiments, the forcing mechanism 123 is in the over-center position when the forcing mechanism's connection points at X and P2 are at least approximately coplanar with the first link's longitudinal axis. In other embodiments, the forcing mechanism 123 can have other arrangements. For example, in certain embodiments, the forcing mechanism 123 can have a different over-center position depending on the linkage arrangement. In other embodiments, a forcing mechanism 123 can be positioned to supply a tensile force that must be overcome to move the control device between the first and second positions.
When the over-center spring device 120a is in the second position as shown in
In order to move the over-center spring device 120a from the second position to the first position and the door 110 from the open position to the closed position, the first member 121 travels in an arc in the direction of arrow B (
The over-center spring device 120a is described above in accordance with one embodiment. The over-center spring device 120a of other embodiments can include other arrangements. For example, the over-center spring device 120a can include more or fewer link portions and/or more or fewer forcing mechanisms 123. In certain embodiments, the door 110, the first link 121, the stop 130, and/or a portion of the forcing mechanism 123 can be attached directly to the wall 180 (shown in
In the illustrated embodiment, the door 110 is automatically moved to the open position as the barrier 160 is being deployed. The barrier 160, when released by the drive mechanism discussed above, begins to unroll and falls via gravity against the door 110 in the closed position. The barrier 160 is heavy enough to overcome force F1 (
The closure member control system 100 is also configured to automatically return the door 110 to the closed position when the barrier 160 is returned from the deployed position to the stowed position. A positioning mechanism 140 is connected to the first over-center spring devices 120 at the pivotal connection of the first and second links 121 and 122, which corresponds to point Y (
In other embodiments, the closure member control system 100 can have more or fewer positioning mechanisms 140, including no positioning mechanisms. In still other embodiments, the positioning mechanism can have other arrangements. For example, the positioning mechanism 140 can be coupled to other portions of the closure member control system 100 (e.g., the positioning mechanism 140 can be coupled directly to the door 110). In other embodiments, the positioning mechanism 140 can be manually operated via a handle external to the housing. In still other embodiments, the positioning mechanism 140 can be used to move the door 110 from the closed position to the open position.
The above-detailed embodiments of the invention are not intended to be exhaustive or to limit the invention to the precise form disclosed above. Specific embodiments of, and examples for, the invention are described above for illustrative purposes, but those skilled in the relevant art will recognize that various equivalent modifications are possible within the scope of the invention. For example, whereas steps are presented in a given order, alternative embodiments may perform steps in a different order. The various aspects of embodiments described herein can be combined and/or eliminated to provide further embodiments. Although advantages associated with certain embodiments of the invention have been described in the context of those embodiments, other embodiments may also exhibit such advantages. Additionally, none of the foregoing embodiments need necessarily exhibit such advantages to fall within the scope of the invention.
In general, the terms used in the following claims should not be construed to limit the invention to the specific embodiments disclosed in the specification unless the above-detailed description explicitly defines such terms. In addition, the inventors contemplate various aspects of the invention in any number of claim forms. Accordingly, the inventors reserve the right to add claims after filing the application to pursue such additional claim forms for other aspects of the invention.