The present disclosure relates to a covering for a tube, and particularly to a tube covering. More particularly, the present disclosure relates to a heat-shrinkable tube covering.
A conduit in accordance with the present disclosure includes a wraparound sheet and a tube extending through a tube-receiving passageway formed in the wraparound sheet. The tube includes a first pipe and a second pipe coupled together at a pipe joint. The wraparound sheet cooperates with exterior pipe coatings on the first and second pipes to provide a continuous corrosion protection system for the conduit.
In illustrative embodiments, the wraparound sheet extends circumferentially around the portion of the tube having the pipe joint and includes a first edge and a second edge. When wrapped around the tube, the first edge of the wraparound sheet is located between the second edge of the wraparound sheet and the tube and forms a sheet seam extending in co-axial parallel relation with the tube-receiving passageway.
In illustrative embodiments, a closure strip is coupled to the wraparound sheet to cover the sheet seam. The closure strip and the wraparound sheet cooperate to form a heat-shrink sleeve on the tube to cover the pipe joint. The closure strip includes a pressure-sensitive adhesive layer configured to couple the closure strip to the wraparound sheet without pre-heating the closure strip so that movement of the first edge of the wraparound sheet relative to the second edge of the wraparound sheet during heat shrinking of the heat-shrink sleeve is minimized.
In illustrative embodiments, the pressure-sensitive adhesive layer includes at least one pressure-sensitive adhesive. The at least one pressure-sensitive adhesive allows the closure strip to mate with the wraparound sheet without heat by using only pressure applied to the closure strip.
Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of illustrative embodiments exemplifying the best mode of carrying out the disclosure as presently perceived.
The detailed description particularly refers to the accompanying figures in which:
A heat-shrink sleeve 17 has an exterior, heat-activated, heat-shrink layer surrounding an interior adhesive layer as shown illustratively in
Conduit 10 in accordance with the present disclosure includes tube 12, wraparound sheet 14, and closure strip 16, as shown in
Tube 12 includes a first fluid-transportation unit 18 including a first pipe 13 having a first exterior pipe coating 13C, a second fluid-transportation unit 20 including a second pipe 15 having a second exterior pipe coating 15C, and a pipe joint 22 interconnecting first and second fluid-transportation units 18, 20 as suggested in
Wraparound sheet 14 has a tubular shape and covers pipe joint 22 formed at the abutting ends of first pipe 13 and second pipe 15 as suggested in
Closure strip 16 is formed by removing release liner 19 from closure patch 21 as shown in
First fluid-transport unit 18 includes a first pipe 13 and a first exterior pipe coating 13C coupled to an exterior surface of first pipe 13 as suggested in
Second fluid-transport unit 20 includes a second pipe 15 and a second exterior pipe coating 15C coupled to an exterior surface of second pipe 15 as suggested in
A first exposed portion 13EP of the first pipe 13 is mated to a second exposed portion 15EP of second pipe 15 to establish pipe joint 22 therebetween. Exposed portions 13EP, 15EP, and pipe joint 22 cooperate to define an exterior uncoated section 12U of tube 12 located between first and second exterior pipe coatings 13C, 15C as suggested in
As shown in
Wraparound sheet 14 and closure strip 16 cooperate to form heat-shrink sleeve 17. Heat-shrink sleeve 17 may have a tubular shape and covers uncoated section 12U formed at the abutting ends of a first pipe 13 and a second pipe 15 as suggested in
As shown in
Wraparound sheet 14 includes interior layer 24, exterior layer 26, a first edge 28, and second edge 30 spaced-apart from first edge 28. Interior layer 24 is formed of a heat-activated adhesive and can alternatively be called a heat-activated adhesive layer 24. Exterior layer 26 is formed of a heat-shrinkable material and can alternatively be called a heat-activated heat shrink layer 26. Wraparound sheet 14 wraps around tube 12 to form a sheet which locates exterior layer 26 of first edge 28 between interior layer 24 of second edge 30 and tube 12 as shown in
In illustrative embodiments, exterior layer 26 is heat shrinkable when exposed to heat above a predetermined temperature. As an example, exterior layer 26 is made from a polyolefin-based sheet that shrinks by about 5% to about 200%, based on the reduction in length, upon heating. In another embodiment, the polyolefin layer shrinks by about 10% to about 60%, based on the reduction in length, upon heating. In yet another embodiment, the polyolefin layer shrinks by about 25% to about 50%, based on the reduction in length, upon heating. In one embodiment, the polyolefin layer shrinks from about 10% to about 60%, based on the reduction in length, upon heating.
Closure strip 16 cooperates with wraparound sheet 14 to form heat-shrink sleeve 17 and includes backing layer 36 and pressure-sensitive adhesive layer 34 as shown in
Pressure-sensitive adhesive layer 34 extends between and interconnects backing layer 36 with exterior layer 26 of wraparound sheet 14, as shown in
In illustrative embodiments, pressure-sensitive adhesive layer 34 comprises a pressure-sensitive adhesive formulation including at least one pressure-sensitive adhesive. In some embodiments, the pressure-sensitive adhesive is an acrylic pressure-sensitive adhesive. In an embodiment, the at least one pressure-sensitive adhesive is Aroset s488 available from Ashland. In another embodiment, the at least one pressure-sensitive adhesive is Aroset 1551a available from Ashland. In another embodiment, the at least one pressure-sensitive adhesive is s8764 available from Avery-Dennison. In some embodiments, the pressure-sensitive adhesive is a urethane pressure-sensitive adhesive. In some embodiments, the pressure-sensitive adhesive may be a heat cross-linkable pressure sensitive adhesive. In some embodiments, the pressure-sensitive adhesive may be a UV-activated pressure-sensitive adhesive.
Illustratively, each pressure-sensitive adhesive formulation comprises a solvent blend. In an illustrative embodiment, a solvent blend comprises a mixture of an aromatic solvent, a non-aromatic solvent, and an alcohol. In an exemplary embodiment, a solvent blend comprises ethyl acetate, heptane, toluene, and isopropanol. In another exemplary embodiment, the solvent blend comprises about 60% ethyl acetate, about 20% heptane, about 17% toluene, and about 3% isopropanol. In another exemplary embodiment, a solvent blend comprises ethyl acetate, toluene, and isopropanol. In yet another exemplary embodiment, a solvent blend comprises about 52% ethyl acetate, about 41% toluene, and about 7% isopropanol. In still yet another exemplary embodiment, a solvent blend comprises about 35% ethyl acetate, about 53% toluene, and about 12% isopropanol.
In some embodiments, the pressure-sensitive adhesive formulation further comprises a cross-linker. In some embodiments, the cross-linker is active during the heating step. In some embodiments, the cross-linker is active while adhesive layer 34 is drying. In some embodiments, the cross-linker is a phenolic based cross-linker. In an exemplary embodiment, the cross-linking agent comprises HRJ-10518 available from SI Group. In some embodiments, the cross-linker is blended in toluene.
In an exemplary embodiment, the pressure-sensitive adhesive formulation includes a pressure-sensitive adhesive and a cross-linker. The pressure-sensitive adhesive formulation may comprise a percentage of a pressure-sensitive adhesive and the remainder of the percentage is a cross-linker. The pressure-sensitive adhesive may be one of several different percentages of the pressure-sensitive adhesive formulation or fall within one of several different ranges. In a set of ranges, the percentage by weight of the pressure-sensitive adhesive in the pressure-sensitive adhesive formulation may be one of the following ranges: about 85% to about 99%, about 90% to about 99%, about 93% to about 99%, about 94% to about 99%, about 94% to about 98.5%, about 95% to about 98.5%, about 96% to about 98.5%, and about 97% to about 98.5%. The percentage by weight of the pressure-sensitive adhesive in the pressure-sensitive adhesive formulation may be: about 85%, about 90%, about 93%, about 94%, about 95%, about 96%, about 97%, about 98%, about 98.5%, and about 99%. In an example, the pressure-sensitive adhesive is about 95% by weight of the pressure-sensitive adhesive formulation. In another example, the pressure-sensitive adhesive is about 95.2% by weight of the pressure-sensitive adhesive formulation.
The cross-linker may be one of several different percentages of the pressure-sensitive adhesive formulation or fall within one of several different ranges. In a first set of ranges, the percentage by weight of the cross-linker in the pressure-sensitive adhesive formulation may be one of the following ranges: about 0.5% to about 15%, about 1% to about 10%, about 1% to about 7%, about 1% to about 6%, about 1.5% to about 6, about 1.5% to about 5%, about 1.5% to about 4%, and about 1.5% to about 3%. In a second set of ranges, the percentage by weight of the cross-linker in the pressure-sensitive adhesive formulation may on of the following ranges: about 0.5% to about 4% and about 1.5% to about 6%. The percentage by weight of the cross-linker in the pressure-sensitive adhesive formulation may be: about 15%, about 10%, about 7%, about 6%, about 5%, about 4%, about 3%, about 2%, about 1.5%, about 1%, and about 0.5%. The percentage by weight of the cross-linker in the pressure-sensitive adhesive formulation may be: up to about 15%, up to about 10%, up to about 7%, up to about 6%, up to about 5%, up to about 4%, up to about 3%, up to about up to 2%, up to about 1.5%, and up to about 1%.
In an example, the cross-linker is about 5% by weight of the pressure-sensitive adhesive formulation and the remainder of the formulation is the pressure-sensitive adhesive. In another example, the cross-linker is about 4.8% by weight of the pressure-sensitive adhesive formulation
In an exemplary embodiment, a pressure-sensitive adhesive formulation comprises Aroset s488 available from Ashland and HRJ-10518 available from SI Group. In another exemplary embodiment, the pressure-sensitive adhesive formulation comprises about 95% by weight Aroset s488 and about 5% by weight HRJ-10518. In another exemplary embodiment, the pressure-sensitive adhesive formulation comprises about 95.2% Aroset s488 and about 4.8% by weight HRJ-10518.
In another exemplary embodiment, pressure-sensitive adhesive layer 34 comprises a pressure-sensitive adhesive formulation including a first pressure-sensitive adhesive, a second pressure-sensitive adhesive, and a cross-linker. The first pressure-sensitive adhesive may be one of several different percentages of the pressure-sensitive adhesive formulation or fall within one of several different ranges. In a set of ranges, the percentage by weight of the first pressure-sensitive adhesive in the pressure-sensitive adhesive formulation may be one of the following ranges: about 50% to about 90%, about 50% to about 85%, about 50% to about 80%, about 55% to about 80%, about 60% to about 80%, about 60% to about 75%, and about 65% to about 70%. The percentage by weight of the first pressure-sensitive adhesive in the pressure-sensitive adhesive formulation may be: about 50%, about 55%, about 60%, about 65%, about 66%, about 67%, about 68%, about 69%, about 70%, about 71%, about 72%, about 73%, about 75%, about 80%, about 85%, and about 90%.
The second pressure-sensitive adhesive may be one of several different percentages of the pressure-sensitive adhesive formulation or fall within one of several different ranges. In a first set of ranges, the percentage by weight of the second pressure-sensitive adhesive in the pressure-sensitive adhesive formulation may be one of the following ranges: about 10% to about 50%, about 15% to about 50%, about 15% to about 45%, about 15% to about 40%, about 20% to about 40%, about 20% to about 35%, about 25% to about 35%, and about 25% to about 30%. In a second set of ranges, the percentage by weight of the second pressure-sensitive adhesive in the pressure-sensitive adhesive formulation may be about 16% to about 40%.
In an embodiment, the pressure-sensitive adhesive formulation comprises about 60% to about 80% of a first pressure-sensitive adhesive, about 15% to about 40% of a second pressure sensitive adhesive, and about 0.5% of a cross-linker. In an exemplary embodiment, a pressure-sensitive adhesive formulation comprises Aroset s488 available from Ashland and s8764 available from Avery-Dennison as the first pressure-sensitive adhesive, s8764 available from Avery-Dennison as a second pressure-sensitive adhesive, and HRJ-10518 available from SI Group as a cross-linker. In yet another exemplary embodiment, the pressure-sensitive adhesive formulation comprises about 70% by weight of Aroset s488 and about 28% by weight of s8764 available from Avery-Dennison, and about 2% by weight of HRJ-10518 available from SI Group.
Backing layer 36 mates with pressure-sensitive adhesive layer 34 to provide structural strength to closure strip 16. In an embodiment, backing layer 36 includes a tie layer that extends between and interconnects backing layer 36 with pressure-sensitive adhesive layer 34. In an illustrative embodiment, tie layer comprises a urethane.
In an exemplary embodiment, backing layer 36 comprises an irradiated polyethylene. In another embodiment, backing layer 36 comprises a fiberglass. In yet another embodiment, backing layer 36 comprises Glass Cloth style 1131, Finish Greige with a plain weave type, available from JPS.
Release liner 19 mates with pressures-sensitive adhesive layer 34 and forms closure patch 21. In an embodiment, release liner 19 comprises plastic. In another embodiment, release liner 19 comprises paper. In yet another embodiment, release liner 19 is silicon coated.
Closure strip 16 provides minimized installation time to mount wraparound sheet 14 on tube 12 to form heat-shrink sleeve 17. The use of or need for specialized equipment, other than torch 80 for heating heat-shrink sleeve 17, may also be minimized. Furthermore, mounting closure strip 16 to wraparound sheet 14 without heat further expedites the formation of heat-shrink sleeve 17 to reduce the amount of time for forming conduit 10.
An illustrative process 200 for forming a conduit 10 is shown in
Process 200 further includes a step of providing wraparound sheet 14 as shown in
Process 200 further includes a step of wrapping circumferentially wraparound sheet 14 around pipe joint 22 and uncoated region 12U causing first edge 28 to be located radially between heat-activated adhesive layer 24 of second edge 30 and pipe joint 22 as shown in
Process 200 further includes a step of providing closure patch 21 and removing release liner 19 to form closure strip 16. Process 200 further includes locating closure strip 16 on sheet seam 32 as shown in
Process 200 further includes a step of applying pressure with a roller 82 to mate pressure-sensitive adhesive layer 34 of closure strip 16 to wraparound sheet 14 without heat as shown in
Process 200 further includes heating heat-shrink sleeve 17 with torch 80 to cause heat-shrink sleeve to shrink radially as shown in
Pressure-sensitive adhesive layer 34 extends between and interconnects backing layer 36 with exterior layer 26 of wraparound sheet 14, as shown in
Pressure-Sensitive Adhesive Formulation 1
Pressure-sensitive adhesive formulation 1 is formed by blending Aroset s488 and HRJ-10518 as described in Table 1. Aroset s488 is provided in a solvent blend comprising
Pressure-Sensitive Adhesive Formulation 2
Pressure-sensitive adhesive formulation 2 is formed by blending Aroset s488, HRJ-10518, and s8764 according to Table 2. Aroset s488 is provided in a solvent blend as described in Example 1. s8764 is provided in a solvent blend comprising
Pressure-Sensitive Adhesive Formulation 3
Pressure-sensitive adhesive formulation 3 is formed by blending Aroset 1551a according to Table 3. Aroset 1551a is provided in a solvent blend comprising
Closure Patch Formation
A closure patch 21 was constructed with the following layers:
The thicknesses and weight percentage of each layer is shown in Table 4:
This application claims the benefit of priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application No. 62/343,368, filed May 31, 2017. The disclosure set forth in the referenced application is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62343368 | May 2016 | US |