The present invention relates generally to a closure having an angled plug seal configuration that allows the closure to interchangeably be fluidly sealed to a wide range of container neck finishes. Specifically, whereas traditional closure plug designs are configured to be used with and seal a single, specific type of container neck finish design (requiring multiple closure, each having different and varied plug seal designs to seal containers formed with differing neck finish designs) the design and configuration of the angled plug seal of the closure illustrated and described herein allows a single closure to be used interchangeably with any number of different container neck finishes (e.g. spin trim, chimney style ram down, ram down, etc.) made of any number of different types of materials (e.g. HDPE, PET, etc.). Additionally, the closures as described herein can be modified for use with neck finishes having any desired diameter, including but not limited to 33 mm, 38 mm, 43 mm, 48 mm, etc.
In one embodiment a closure is centered about a vertical axis. The closure comprises a generally circular top panel having an upper surface, a lower surface and an outer periphery. A skirt extends generally perpendicularly downward from the outer periphery of the top panel. A thread is formed about an inner surface of the skirt.
A generally annular plug is attached to and extends downwards from the lower surface of the top panel. The plug is located radially inwards relative to the outer periphery of the top panel. A first portion of the plug is attached to the lower surface of the top panel and extends downwards and radially outwards at an angle of between approximately 0° and approximately 5° relative to the vertical axis. A second portion of the plug is located below the upper portion of the plug and extends downwards and radially outwards at an angle of between approximately 6° and approximately 15° relative to the vertical axis.
In one embodiment, a closure is centered about a vertical axis. The closure comprises a top panel extending along a generally horizontal plane. A skirt extends downwards from an outer periphery of the top panel. An attachment element extends from an inner surface of the skirt. The attachment element is configured to engage a corresponding attachment element on a container neck portion to attach the closure to the container.
A sealing element has an inner surface and an outer surface and extends downwardly from a lower surface of the top panel. The sealing element is located radially inwards from and concentric with the outer periphery of the top panel. The outer surface of the sealing element is defined by a first portion attached to the lower surface of the top panel and by a second portion attached to and extending downwards from a lowermost portion of the first portion. The first portion extends along a first plane at a first angle relative to the vertical axis and the second portion extends along a second plane at a second angle relative to the vertical axis. The second angle is different than the first angle.
In one embodiment, a method for providing closures for one or more containers comprises providing a first set of one or more containers. Each of the containers of the first set has a neck portion having a diameter and defining a neck finish profile configuration having a sealing surface. The neck portions of each of the containers of the first set are substantially identical.
A second set of one or more containers is also provided. Each of the containers of the second set has a neck portion having a diameter and defining a neck finish profile configuration having a sealing surface. The neck portions of each of the containers of the second set are substantially identical.
The diameter of the neck portions of each of the one or more containers of the first set is substantially the same as the diameter of the neck portions of each of the one or more containers of the second set. At least the sealing surface portion of the neck finish profile configuration defined by the neck portions of each of the one or more containers of the first set is distinct from and different than the sealing surface portion of the neck finish profile configuration defined by the neck portions of each of the one or more containers of the second set.
A first batch of one or more closures configured to seal the first set of one or more containers is also provided. Each of the closures of the first batch are substantially identical and comprise a top panel, a skirt extending downwards from an outer periphery of the top panel, and a generally annular sealing plug extending downward from a lower surface of the top panel.
A first portion of an outer surface of the sealing plug extends downwards and radially outwards from the lower surface of the top panel along a plane that extends at a first angle relative to a vertical axis about which the closure is centered. A second portion of the outer surface of the plug extends downwards and radially outwards from a lowermost portion of the first portion along a plane that extends at a second angle relative to the vertical axis.
A second batch of one or more closures configured to seal the second set of one or more containers is also provided. Each of the closures of the second batch are substantially identical and comprise a top panel, a skirt extending downwards from an outer periphery of the top panel, and a generally annular sealing plug extending downward from a lower surface of the top panel.
A first portion of an outer surface of the sealing plug extends downwards and radially outwards from the lower surface of the top panel along a plane that extends at a first angle relative to a vertical axis about which the closure is centered. A second portion of the outer surface of the plug extends downwards and radially outwards from a lowermost portion of the first portion along a plane that extends at a second angle relative to the vertical axis.
At least the dimensions and design configuration of the outer surface of the sealing plug of each of the one or more closures of the first batch is substantially identical to the dimensions and design configuration of the outer surface of the sealing plug of each of the one or more closures of the second batch.
Upon application of a first closure from either the first batch or second batch of one or more closures to a first container from the first set of one or more containers, the outer surface of the sealing plug of the first closure is configured to engage the sealing surface of the neck portion of the first container to provide a fluid-tight seal of the contents of the first container.
Upon application of a second closure from either the first batch or second batch of one or more closures to a second container from the second set of one or more containers, the outer surface of the sealing plug of the second closure is configured to engage the sealing surface of the neck portion of the second container to provide a fluid-tight seal of the contents of the second container.
This application will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements in which:
Before turning to the figures, which illustrate the exemplary embodiments in detail, it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
Turning to
Skirt 14 is generally annular in cross-section and is substantially perpendicular to the plane defined by top panel 12. As shown in
Located along the inner surface of the skirt 14 is a container engagement structure configured to interact with a corresponding closure engagement structure located on the neck of the container to which the closure 10 is to be sealing applied. As shown in
In some embodiments, closure 10 may further include a tamper evidencing structure configured to provide indication to a user that the initial sealing engagement between the closure 10 and container has been disrupted as a result of the closure 10 being partially or entirely removed from the container. As shown in
As shown in
A sealing ring, or angled plug seal 40 extends generally downward from the lower surface of top panel 12. In various embodiments, angled plug 40 is formed as an annular, uninterrupted, continuous ring or wall extending 360 degrees about the lower surface of the top panel 12. In other embodiments, the angled plug 40 is defined by a generally circumferentially extending structure formed of two or more wall segments. In such embodiments, each wall segment may be spaced apart from an adjacent wall segment by a portion of the lower surface of the top panel 12 to which no wall segments are attached.
As shown in
In some embodiments, the thickness T1 of central portion 12a of the top panel 12 may be between approximately 0.012 inches and approximately 0.032 inches, more specifically between approximately 0.019 inches and approximately 0.025 inches, and even more specifically approximately 0.022 inches.
In some embodiments, the thickness T2 of the outer portion 12b of the top panel 12 may be between approximately 0.025 inches and approximately 0.045 inches, more specifically between approximately 0.032 inches and approximately 0.038 inches, and even more specifically approximately 0.035 inches.
In some embodiments, the thickness T3 of the wall of the skirt 14 may be between approximately 0.022 inches and approximately 0.042 inches, more specifically between approximately 0.029 inches and approximately 0.035 inches, and even more specifically approximately 0.032 inches.
As will be understood with reference to
Turning to
As shown in
In some embodiments, the upper portion 41a of the outer surface 41 of the plug 40 extends along a plane that is exactly or substantially perpendicular to a plane along which the top panel 12 extends. In some embodiments, the angle α1 at which the upper portion 41a of the outer surface 41 of plug 40 extends downwards and radially outwards relative to the vertical axis is between approximately 0° and approximately 10°, more specifically between approximately 0° and approximately 5°, and even more specifically between approximately 0° and approximately 3°.
As illustrated in
Referring again to
A transition portion 41c connects the lowermost portion of the middle portion 41b to the uppermost portion of the lower portion 41d of the outer surface 41 of angled plug 40. As shown in
As further shown in
The inner surface 43 of the angled plug 40 extends downwards from the lower surface of the top panel 12 and is defined by an upper portion 43a and a lower portion 43b. As illustrated in
Turning again to
In some embodiments, the height H1 of the upper portion 43a of the inner surface 43 of the plug 40 is between approximately 0.080 inches and approximately 0.140 inches, more specifically between approximately 0.100 inches and approximately 0.120 inches, and even more specifically approximately 0.110 inches.
In some embodiments, the height H2 of the lower portion 43b of the inner surface 43 of the plug 40 is between approximately 0.010 inches and approximately 0.090 inches, more specifically between approximately 0.035 inches and approximately 0.065 inches, and even more specifically approximately 0.050 inches.
In some embodiments, the height H3 of the outer surface 41 of the plug 41 is between approximately 0.100 inches and approximately 0.200 inches, more specifically between approximately 0.125 inches and approximately 0.175 inches, and even more specifically approximately 0.147 inches.
In some embodiments, a distance D1 as measured between the uppermost portion of the upper portion 41a of the outer surface 41 of the plug 40 and the portion of the inner surface of the wall of the skirt 14 lying opposite the uppermost portion of the upper portion 41a of the outer surface 41 of the plug 40 is between approximately 0.190 inches and approximately 0.390 inches, more specifically between approximately 0.240 inches and approximately 0.340 inches, and even more specifically approximately 0.290 inches.
In some embodiments, a distance D2 as measured between the radially outermost portion of the transition portion 41c of the outer surface 41 of the plug 40 and the portion of the inner surface of the wall of the skirt 14 lying opposite the radially outermost portion of the transition portion 41c is between approximately 0.170 inches and approximately 0.370 inches, more specifically between approximately 0.220 inches and approximately 0.320 inches, and even more specifically approximately 0.270 inches.
Unlike traditional closure plug configurations, which are designed for to sealingly engage with a single, specific type of container neck finish, as illustrated by the exemplary embodiments of
For example, as illustrated in
As shown in
Turning to
Illustrated in
In various embodiments, the closures 10 discussed herein may be of various sizes intended to seal containers of various sizes and having various contents. In some exemplary embodiments, the closures 10 are configured to seal containers such as metal, glass or plastic containers or bottles for holding liquids, granular materials, food, etc. In various embodiments, the angled sealing plug 40 of the closures 10 discussed herein are suitable for maintaining a hermetic seal with the container neck finish to which the closure 10 is attached.
In various embodiments, closure 10 is configured to seal a container configured to hold consumable or edible products (e.g., beverages, water, food, etc.). In various embodiments, closure 10 is configured to seal a container that is a molded (e.g., blow-molded) thermoplastic beverage container configured to hermetically hold a beverage (e.g., water, juice, fortified or nutrient water, tea, sports drink, energy drink, milk, milk-based beverages, etc.). In other embodiments, closure 10 can be used to seal a wide variety of containers including pouches, jars, metal bottles, paper board cartons, etc.
In various embodiments, the closures 10 discussed herein may be formed from a plastic or polymer material. In various embodiments, the closures 10 may be formed by injection molding or by compression molding. For example, the closures 10 may be injection molded from a polypropylene homopolymer resin. In specific embodiments, the closures 10 may be made from a clear (e.g., translucent or transparent) polypropylene homopolymer resin, or they may be made from a clear random copolymer polypropylene. In various embodiments, the clear material of the closure 10 is such that the engagement structure (e.g., threading 20) is visible from the outside of the closure 10 through skirt 14.
In various exemplary embodiments, the relative dimensions, including angles, lengths and radii, as shown in the Figures are to scale. Actual measurements of the Figures will disclose relative dimensions, angles and proportions of the various exemplary embodiments. Various exemplary embodiments extend to various ranges around the absolute and relative dimensions, angles and proportions that may be determined from the Figures. Various exemplary embodiments include any combination of one or more relative dimensions or angles that may be determined from the Figures. Further, actual dimensions not expressly set out in this description can be determined by using the ratios of dimensions measured in the Figures in combination with the express dimensions set out in this description. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
It should be understood that the figures illustrate the exemplary embodiments in detail, and it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only. The construction and arrangements, shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process, logical algorithm, or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention.
This application claims the benefit of U.S. Provisional Application 62/552,417, titled “Angled Plug Seal and Ram Down Finish,” filed Aug. 31, 2017, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62552417 | Aug 2017 | US |