This invention relates to container closures for dispensing a fluent substance. The invention is more particularly related to a dispensing closure system for use with a container wherein a membrane is interposed between the container and the dispensing closure system.
Fluent materials, including liquids, creams, powders, etc., may be conventionally packaged in a container having a dispensing closure which includes a container cover defining a plurality of dispensing apertures or openings. A solid cap or lid is typically provided for being releasably secured to the cover for occluding the dispensing openings when the container is not in use. This prevents spillage if the container is dropped or tipped over. The cap may also help keep the contents fresh and may reduce the ingress of contaminants. Such closures can be particularly suitable for containers of household cleaners, floor polish, and the like.
A variety of packages, including dispensing containers, have been developed for various products which are in liquid or powder form (e.g., shampoo, lotion, cosmetic powder, etc.). One type of closure for these kinds of containers includes a flexible, self-closing, slit-type dispensing valve mounted over the container opening. The valve has a slit or slits which define a normally closed orifice that opens to permit flow therethrough in response to increased pressure within the container when the container is squeezed. The valve automatically closes to shut off flow therethrough upon removal of the increased pressure.
Designs of closures using such valves are illustrated in the U.S. Pat. No. 5,271,531, No. 5,927,566, and No. 5,934,512. Typically, the closure includes a base mounted on the container neck to define a seat for receiving the valve and includes a retaining ring or housing structure for holding the valve on the seat in the base. See, for example, U.S. Pat. No. 6,269,986 and No. 6,616,016.
The closure can be provided with a hinged lid for covering the valve during shipping or when the container is packed for travel (or when the container is otherwise not in use). See, for example, FIGS. 31-34 of U.S. Pat. No. 5,271,531. The lid can keep the valve clean and/or protect the valve from damage.
U.S. Pat. No. 5,839,626 discloses a closure having a valve from which a powder is discharged through a perforated dispensing baffle to produce a desirable dispersed distribution pattern of fine powder (e.g., cosmetic powder).
The inventors of the present invention have discovered a novel closure system for dispensing a fluent product, including liquid, wherein the closure system includes advantageous features not heretofore taught or contemplated by the prior art.
According to the present invention, an improved dispensing closure system is provided for a container that has an opening to the container interior where a fluent substance may be stored. A membrane is initially interposed between the container and the dispensing closure system. For example, the membrane can be sealed across the top of the container opening and/or across the interior of the dispensing closure system to occlude the container opening. Depending upon the application, the dispensing closure system may also include a lid. The dispensing closure system is especially suitable for use in dispensing a liquid.
The dispensing closure system includes a body for extending from the container at the container opening. The closure system also includes a spout that (1) has a dispensing opening at one end, (2) has a piercing edge at the other end, and (3) is mounted in the body for pivoting movement between (a) a non-dispensing position in which the piercing edge is above the membrane and the dispensing opening is at a non-dispensing location, and (b) a dispensing position in which (i) the piercing edge can pierce the membrane, and (ii) the spout projects outwardly from the body to locate the spout dispensing opening at a dispensing location that is further outwardly than the non-dispensing location of the spout dispensing opening. In the preferred embodiment, the closure system may also employ a dispensing valve in the spout.
A preferred form of the inventive dispensing closure system does not require the use of a reclosable lid to prevent spillage if the container is inadvertently tipped over, and the system eliminates or minimizes contaminant ingress even if no lid is placed on the container.
In the preferred form, as well as other forms, of the invention, the dispensing closure system accommodates the use of the membrane, such as a conventional liner. The inventive dispensing closure system permits the user to conveniently open the membrane (such as a conventional liner) by piercing it without having to manipulate the package so as to first expose the membrane and without requiring removal of the membrane per se. The membrane, after it is pierced, can then remain on the container in the system so that it does not present a litter problem or choking problem for children.
The dispensing closure system inhibits tampering with the package, and provides evidence of tampering if the membrane has been pierced before the intended first user receives the package.
The dispensing closure system components can optionally be designed for easily accommodating the assembly of the components during manufacture of the closure system.
The dispensing closure system can optionally be provided with a design that accommodates efficient, high quality, large volume manufacturing techniques with a reduced product reject rate.
The dispensing closure system can optionally be designed to accommodate its use with a variety of conventional or special containers having a variety of conventional or special container finishes, including conventional threaded, or snap-fit, attachment configurations.
Numerous other advantages and features of the present invention will become readily apparent from the following detailed description of the invention, from the claims, and from the accompanying drawings.
In the accompanying drawings forming part of the specification, in which like numerals are employed to designate like parts throughout the same,
While this invention is susceptible of embodiment in many different forms, this specification and the accompanying drawings disclose only some specific forms as examples of the invention. The invention is not intended to be limited to the embodiments so described, however. The scope of the invention is pointed out in the appended claims.
For ease of description, many of the figures illustrating the invention show the embodiments of the dispensing closure system as including a separate, removable, dispensing closure in the typical orientations that the closure would have at the top of a container when the container is stored upright on its base, and terms such as upper, lower, horizontal, etc., are used with reference to this position. It will be understood, however, that the closure system of this invention may be manufactured, stored, transported, used, and sold in an orientation other than the orientations described.
The dispensing closure system of this invention is suitable for use with a variety of conventional or special fluent substance dispensing systems, including packages, articles, and other dispensing equipment or apparatus, the details of which, although not fully illustrated or described, would be apparent to those having skill in the art and an understanding of such fluent substance dispensing systems. Such a fluent substance dispensing system, or portion thereof, with which the inventive dispensing closure system cooperates is hereinafter simply referred to as a “container.” The particular container, per se, that is illustrated and described herein forms no part of, and therefore is not intended to limit, the present invention. It will also be understood by those of ordinary skill that novel and non-obvious inventive aspects are embodied in the described exemplary dispensing closure system alone.
A first embodiment of a dispensing closure system of the present invention is illustrated in
The container 22 includes a flange 25 and a neck 26 extending upwardly from a hollow body (not visible in the figures). The neck 26 defines an opening 27 (
In one preferred embodiment form of a package employing the closure of the present invention, the liner 28 is typically heat sealed across, and to, the top of the container neck 26. The liner 28 could alternatively be sealed across, and to, a downwardly facing, interior surface or surfaces of the closure 20, instead of, or in addition to, being sealed across, and to, the top of the container neck 26.
The container neck 26, in the preferred embodiment illustrated in
Although the container 22, per se, does not form a part of the broadest aspects of the present invention, per se, it will be appreciated that at least a portion of the dispensing closure system 20 of the present invention optionally may be provided as a unitary portion, or extension, of the top of the container 22. However, in the preferred embodiment illustrated, the dispensing closure system 20 is a completely separate article or unit (e.g., a dispensing closure 20) which can comprise either one piece or multiple pieces, and which is adapted to be removably, or non-removably, installed either on a previously manufactured container 22 that has an opening 27 to the container interior or on some other fluent substance handling system. Hereinafter, the dispensing closure system or dispensing closure 20 will be more simply referred to as the closure 20.
The illustrated first embodiment of the closure 20 is adapted to be used with a container 22 having an opening 27 to provide access to the container interior and to a product (i.e., a material in the form of a fluent substance) contained therein (after the liner 28 is pierced). The closure 20 can be used to dispense substances, including, but not limited to, liquids, suspensions, mixtures, etc. (such as, for example, a personal care product, an industrial or household cleaning product, or other compositions of matter (e.g., compositions for use in activities involving manufacturing, commercial or household maintenance, construction, agriculture, medical treatment, military operations, etc.)).
The container 22 with which the closure 20 may be used would typically be a squeezable container having a flexible wall or walls which can be grasped by the user and squeezed or compressed to increase the internal pressure within the container so as to force the product out of the container and through the opened closure. Such a flexible container wall typically has sufficient, inherent resiliency so that when the squeezing forces are removed, the container wall returns to its normal, unstressed shape. Such a squeezable container is preferred in many applications but may not be necessary or preferred in other applications. For example, in some applications it may be desirable to employ a generally rigid container, and to pressurize the container interior at selected times with a piston or other pressurizing system, or to reduce the exterior ambient pressure around the exterior of the closure so as to suck the material out through the open closure.
It is presently contemplated that many applications employing the closure 20 will conveniently be realized by molding at least some of the components of the closure 20 from suitable thermoplastic material or materials. In the illustrated first embodiment, some of the components of the closure could be molded from a suitable thermoplastic material, such as, but not limited to, polypropylene. The closure components may be separately molded—and may be molded from different materials. The materials may have the same or different colors and textures.
As can be seen in
In the preferred form of the first embodiment of the invention, the lid 32 is provided to be closed over, and cover, the upper part of the closure body 30. The lid 32 can be moved to expose the upper part of the body 30 for dispensing. The lid 32 is movable between (1) a closed position over the body 30 (as shown in
As can be seen in
As can be seen in
Alternatively, the closure body internal base or collar 42 could be provided with some other container connecting means, such as a snap-fit bead or groove (not illustrated) for engaging a container neck groove or bead (not illustrated), respectively. Also, the closure body internal collar 42 could instead be permanently attached to the container 22 by means of induction melting, ultrasonic melting, gluing, or the like, depending on materials used for the closure body internal collar 42 and container 22. In another alternate design (not illustrated), the closure body internal collar 42 could be formed as a unitary part, or extension, of the container 22.
Although not illustrated, an annular seal member could optionally be provided to extend downwardly from the underside of the closure body deck 40. Such a seal member could be a conventional “V” seal, a conventional “plug” profile seal, a conventional “crab's claw” seal, or some other such conventional or special seal, depending upon the particular application.
The closure body collar 42 may have any suitable configuration for accommodating an upwardly projecting neck 26 of the container 22 or for accommodating any other portion of a container received within the particular configuration of the closure body internal collar 42—even if a container does not have a neck, per se. The main part of the container 22 may have a different cross-sectional shape than the container neck 26 and closure body internal collar 42. The closure body internal collar 42 may be adapted for mounting to other types of fluent substance handling container systems (e.g., including dispensing apparatus, machines, or equipment).
In the illustrated embodiment of the invention, the container neck receiving passage in the closure body internal collar 42 has a generally cylindrical configuration, but includes the inwardly projecting thread 46. However, the closure body collar 42 may have other configurations. For example, the closure body internal collar 42 might have a prism or polygon configuration adapted to be mounted to the top of a container neck having a polygon configuration. Such prism or polygon configurations would not accommodate the use of a threaded attachment, but other means of attachment could be provided, such as a snap-fit bead and groove arrangement, adhesive, or the like.
As can be seen in
As can be seen in
In the illustrated first embodiment, where a lid 32 is provided and where the lid 32 is connected to the closure body 30 with a hinge 31, the hinge 31 may be of any suitable type. One form of a hinge 31 that may advantageously be used is the snap-action type generally described in U.S. Pat. No. 4,403,712. Other types of hinges could be used. In some applications, the hinge could be omitted altogether, and the lid 32 need not be connected to the body 30 at all. In other applications, it may be desirable to omit the lid 32 entirely.
Where a lid, such as the lid 32, is employed, it may be desirable to provide a conventional latch bead along a portion or portions of the lower edge of the lid 32, and to provide a cooperating conventional latch bead or groove around a portion or portions of the edge of the closure body deck 40. When the lid 32 is closed, the lid latch bead overrides the body latch bead to form a latched engagement. To facilitate opening of the lid 32, the lid 32 includes a finger or thumb lift 70, and the closure body 30 defines a finger-receiving or thumb-receiving recess 72 (as can be seen in
With reference to
The spout 34 can be initially installed into the closure body 30 by moving the spout 34 into the closure body 30 from below when the spout 34 is in the vertical orientation as illustrated in
With reference to
As can be seen in
The spout base 82 also defines a retention member 100 (
When the spout 34 is pivoted to the dispensing position (FIGS. 3 and 9-12), the pivoting of the spout 34 to the dispensing position causes the spout bottom piercing edge 92 (
The opening in the membrane 28 formed by the piercing member 92 (which, in the preferred illustrated embodiment, includes the point 93, the converging surfaces 94, 95, and 96, and the edges 97 and 98) permits the contents of the container to flow into the closure 20 and out of the spout 34—typically when the user inverts the package (consisting of the container 22 and closure 20) for dispensing the fluent product with the assistance of gravity, typically while the user is also squeezing the container 22 (if the container is of the squeezable type).
Although the spout 34 need not contain any valve (such as the valve 36), in the preferred embodiment illustrated the spout 34 contains the valve 36 located near the distal end of the spout 34 adjacent the dispensing opening 80 as can be seen in
The valve 36 is adapted to be mounted in the closure spout 34 as shown in
The valve 36 is preferably molded as a unitary structure from material which is flexible, pliable, elastic, and resilient. This can include elastomers, such as a synthetic, thermosetting polymer, including silicone rubber, such as the silicone rubber sold by Dow Corning Corp. in the United States of America under the trade designation D.C. 99-595-HC. Another suitable silicone rubber material is sold in the United States of America under the designation Wacker 3003-40 by Wacker Silicone Company. Both of these materials have a hardness rating of 40 Shore A. The valve 36 could also be molded from other thermosetting materials or from other elastomeric materials, or from thermoplastic polymers or thermoplastic elastomers, including those based upon materials such as thermoplastic propylene, ethylene, urethane, and styrene, including their halogenated counterparts.
In the illustrated first embodiment, the valve 36 has the configuration and operating characteristics of a commercially available valve design substantially as disclosed in the U.S. Pat. No. 5,676,289 with reference to the valve 46 disclosed in the U.S. Pat. No. 5,676,289. The operation of such a type of valve is further described with reference to the similar valve that is designated by reference number 3d in the U.S. Pat. No. 5,409,144. The descriptions of those two patents are incorporated herein by reference thereto to the extent pertinent and to the extent not inconsistent herewith.
The valve 36 is flexible and changes configuration between (1) a closed, rest position (as shown closed in an upright package in
As can be seen in
To accommodate the seating of the valve 36 in the spout 34, the top surface of the dovetail valve flange 140 has the same frustoconical configuration and angle as the spout frustoconical surface 114.
The other surface (i.e., bottom surface) of the valve flange 140 is clamped by the retaining ring 38 (
The peripheral portion of the retaining ring 38 includes an outwardly projecting flange or bead 158 (
In contemplated alternate embodiments (not illustrated), the valve 36 could be suitably attached to a unitary mounting fitment in the spout 34 or otherwise retained in the spout 34 by various means, including swaging, coining, gluing, ultrasonic welding, etc. In another contemplated alternate embodiment (not illustrated), the closure spout 34 could be molded to form a generally rigid, unitary structure, an then the valve 36 could be bi-injection molded into the spout 34 (or, optionally, onto the exterior, distal end of the spout 34) without the need for a retaining ring 38.
When the valve 36 is mounted within the particular form of the spout 34 as illustrated in
In order to dispense product, the package is typically tipped downwardly, or is completely inverted (and also squeezed if the container is of the squeezable type).
However, when the internal pressure becomes sufficiently high after the valve central head 130 has moved outwardly to the fully extended position, the slits 132 of the valve 36 open to dispense the fluent material (not shown in FIG. 24). The fluent material is then expelled or discharged through the open slits 132.
The above-discussed dispensing action of valve 36 in a squeeze type package with a lid 32 typically would occur only after (1) the lid 32 has been moved to the open position (
Depending on the particular valve design, the open valve 36 may close when the pressure differential decreases, or the valve may stay open even if the pressure differential decreases to zero. In the preferred embodiment of the valve 36 illustrated for the preferred embodiment of the system shown in
Preferably, the valve 36 is designed to withstand the weight of the fluid on the inside of the valve 36 when the container 22 is completely inverted. With such a design, if the container 22 is inverted while the valve 36 is closed, but the container 22 is not being squeezed, then the mere weight of the fluent substance on the valve 36 does not cause the valve 36 to open, or to remain open. Further, if the container 22 on which the closed valve 36 is mounted inadvertently tips over after the lid 32 is opened and the spout 34 is in the dispensing position, then the product still does not flow out of the valve 36 because the valve 36 remains closed.
In one preferred embodiment, the petals of the valve 36 open outwardly only when the valve head 130 is subjected to a predetermined pressure differential acting in a gradient direction wherein the pressure on the valve head interior surface exceeds—by a predetermined amount—the local ambient pressure on the valve head exterior surface. The product can then be dispensed through the open valve 36 until the pressure differential drops below a predetermined magnitude, and the petals then close completely.
If the preferred form of the valve 36 has also been designed to be flexible enough to accommodate in-venting of ambient atmosphere as described in detail below, then the closing petals can continue moving inwardly to allow the valve 36 to open inwardly as the pressure differential gradient direction reverses and the pressure on the valve head exterior surface exceeds the pressure on the valve head interior surface by a predetermined magnitude.
For some dispensing applications, it may be desirable for the valve 36 not only to dispense the product, but also to accommodate such in-venting of the ambient atmosphere (e.g., so as to allow a squeezed container (on which the valve is mounted) to return to its original shape). Such an in-venting capability can be provided by selecting an appropriate material for the valve construction, and by selecting appropriate thicknesses, shapes, and dimensions for various portions of the valve head 130 for the particular valve material and overall valve size. The shape, flexibility, and resilience of the valve head, and in particular, of the petals, can be designed or established so that the petals will deflect inwardly when subjected to a sufficient pressure differential that acts across the head 130 and in a gradient direction that is the reverse or opposite from the pressure differential gradient direction during product dispensing. Such a reverse pressure differential can be established when a user releases a squeezed, resilient container 22 on which the valve 36 is mounted. The resiliency of the container wall (or walls) will cause the wall to return toward the normal, larger volume configuration. The volume increase of the container interior will cause a temporary, transient drop in the interior pressure. When the interior pressure drops sufficiently below the exterior ambient pressure, the pressure differential across the valve 36 will be large enough to deflect the valve petals inwardly to permit in-venting of the ambient atmosphere. In some cases, however, the desired rate or amount of in-venting may not occur until the squeezed container is returned to a substantially upright orientation that allows the product to flow under the influence of gravity away from the valve 36.
It is to be understood that the valve dispensing orifice may be defined by structures other than the illustrated slits 132. If the orifice is defined by slits, then the slits may assume many different shapes, sizes and/or configurations in accordance with those dispensing characteristics desired. For example, the orifice may also include five or more slits.
The dispensing valve 36 is preferably configured for use in conjunction with a particular container and with a specific type of product, so as to achieve the exact dispensing characteristics desired. For example, the viscosity and density of the fluid product can be factors in designing the specific configuration of the valve 36 for liquids, as is the shape, size, and strength of the container. The rigidity and durometer of the valve material, and size and shape of the valve head 130, are also valve characteristics relevant to the desired dispensing characteristics, and can be matched with both the container and the substance to be dispensed therefrom.
Preferably, the valve 36 and the interior of the spout 34 each has a generally circular configuration and are aligned along a common longitudinal axis 170 as illustrated in
The novel closure system may be provided and used with a different kind of valve (e.g., a mechanically actuated valve) or without any valve, if desired. In any case, the spout 34 in the closure system of the present invention can be easily and effectively operated to pierce (e.g., puncture, break, tear, cut, etc.) a membrane that is initially in place to maintain the integrity of the fluent substance that is to be discharged. The closure system does not require the complete removal of a separate element (such as the membrane 28) prior to discharging the contents—thereby eliminating the possibility of losing an important component of the dispensing system.
The closure system accommodates movement of the spout 34 to a retracted, non-dispensing position in which it is less likely to be subjected to inadvertent impact or engagement with objects in the surrounding environment. Pivoting of the spout 34 away from the non-dispensing position to the dispensing position for the first time by the user automatically results in the piercing of the protective membrane 28.
Embodiments of the present invention wherein the spout 34 and closure body 30 are separately manufactured components (such as the embodiment illustrated in
When the present invention employs the optional valve 36 (as in the preferred embodiment illustrated in
The dispensing closure system of the present invention accommodates the use of the a membrane 28, such as a conventional liner, without requiring removal of the liner from the container or system. The dispensing closure system of the present invention permits the user to conveniently open a membrane (such as a conventional liner) without having to manipulate the package so as to first expose the membrane and without requiring removal of the membrane per se. The membrane or liner, after piercing, remains on the container in the system so that it does not present a litter problem or choking problem for children.
Further, the dispensing closure system spout 34 of the present invention may be used as a “straw” for withdrawing a beverage from the package.
Because the dispensing closure system is adapted for use with a membrane 28, such as a conventional liner that is sealed over the container, the system inhibits tampering with the package, and provides evidence of tampering if the membrane 28 has been pierced before the intended first user receives the package.
A second embodiment of a dispensing closure system of the present invention is illustrated in
The container 22A includes a flange 25A and a neck 26A extending upwardly from a hollow body (not visible in the figures). The neck 26A defines an opening 27A (
The container neck 26A, in the preferred embodiment illustrated in
As can be seen in
As with the first embodiment of the invention, the second embodiment lid 32A is provided to be closed over, and cover, the upper part of the closure body 30A. The lid 32A can be moved to expose the upper part of the body 30A for dispensing. The lid 32A is movable between (1) a closed position over the body 30A (as shown in
As can be seen in
Compared to the first embodiment, the second embodiment body 30A, lid 32A, and spout 34A have modified configurations. The modified configurations provide an enhanced enclosure of the spout 34A. In particular, with reference to
With reference to
The spout 34A can be initially installed into the closure body 30A (before the closure 20A is installed on the container 22A) by moving the spout 34A into the closure body 30A from below while the spout 34A is in the vertical orientation as illustrated in
With reference to
The second embodiment spout base portion 82A and the closure base enclosure 50A may be characterized as having a “ball and socket” arrangement that occludes the spout rear opening when the spout 34A is in either the dispensing position (
As can be seen in
When the spout 34A is pivoted to the dispensing position (
The opening in the membrane 28A formed by the piercing member 92A permits the contents of the container 22A to flow into the closure 20A and out of the spout 34A—typically when the user inverts the package (consisting of the container 22A and closure 20A) for dispensing the fluent product with the assistance of gravity, typically while the user is also squeezing the container 22A (if the container is of the squeezable type).
In the second embodiment of the closure 20A, the spout 34A does not contain any valve (such as the valve 36 in the first embodiment (see
As can be seen in
As can be seen in
As can be seen in
As can be seen in
To assist in opening of the closure, the lid 32A includes two hinges—the primary hinge 31A (
The other features of the third embodiment of the closure 20B are identical or substantially identical with the corresponding features of the second embodiment of the closure 20A discussed above with reference to
It will be readily observed from the foregoing detailed description of the invention and from the illustrations thereof that numerous other variations and modifications may be effected without departing from the true spirit and scope of the novel concepts or principles of this invention.