Information
                
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 Patent Grant
                     
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 6834433
                     
                
             
         
    
    
        
            
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Patent Number
                    6,834,433
                 
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Date Filed
                    Monday, June 9, 200322 years ago
                 
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Date Issued
                    Tuesday, December 28, 200420 years ago
                 
            
         
     
    
        
            
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Inventors
        
                 
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Examiners
            
                            Agents
        
                - Goldstein Law Offices P.L.
 
        
                 
            
         
     
    
        
            
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CPC
        
                 
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US Classifications
        
                            Field of Search
        
                US
 
                    - 030 300
 
                    - 030 310
 
                    - 030 435
 
                    - 030 436
 
                    - 083 684
 
                    - 083 631
 
                    - 083 621
 
                    - 408 101
 
                    - 408 102
 
                    - 408 137
 
                    - 408 204
 
                    
                 
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International Classifications
        
                 
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        Abstract
A cloth cutting device used to cut perfect circular pieces from a piece of cloth. The cloth cutting device is positioned over the cloth and utilized in incising a perfect circular piece from the cloth. The device has a base support assembly that maintains the cutting device in a stationary position on the cloth to be cut, a cutting blade enclosed in a housing assembly, a rotateable handle, and a shaft interconnected between the housing assembly and the handle. Rotation of the handle causes the shaft to rotate, effectuating downward movement of the blade onto and into the cloth.             
         
        
            
                    Description
  
    
      
        BACKGROUND OF THE INVENTION
      
    
    
      
        The invention relates to a cloth cutting device. More particularly, the invention is a cutting device that cuts perfect circles from pieces of cloth.
      
    
    
      
        Sewing is a craft enjoyed by many people as both a means of employment, as well as a hobby. The invention of the sewing machine has made the craft of sewing more accessible to a larger number of people. While sewing machines can perform numerous difficult and belaboring tasks, such as creating various types of hems and embroidering decorations and trimmings on fabrics, the ability of the machines are still limited. Many sewing patterns require circular pieces of material to be cut from a piece of fabric. Such a task is not possible with the use of a sewing machine.
      
    
    
      
        Many cutting devices are known in the art, however most such cutting devices are only useful in cutting paper and similar thin materials. These devices are not designed for use with thicker fabric materials since they have a tendency to pull the material and cut unevenly.
      
    
    
      
        Thus, there exists a need for a cutting device that is specially designed for cutting perfect circles from fabrics. Such a device is constructed to hold the fabric securely in place while a circular blade is pressed down on the fabric. The blade cuts through the fabric without damaging said fabric. Further, various sizes blades may be used with the device to produce circular pieces of different diameters.
      
    
    
      
        U.S. Pat. No. 4,548,118 to Brosch discloses a rotary cutter for cutting holes of various sizes in sheet material, such as self-adhesive pads. U.S. Pat. No. 4,010,543 to Nusbaum discloses a hole cutting apparatus for making holes in material having a tacky nature. U.S. Pat. No. 5,079,843 to Shelton et al. discloses a hole cutter for ostomy adhesive wafers.
      
    
    
      
        While these units may be suitable for the particular purpose employed, or for general use, they would not be as suitable for the purposes of the present invention as disclosed hereafter.
      
    
    
      
        SUMMARY OF THE INVENTION
      
    
    
      
        In view of the foregoing disadvantages inherent in the prior art, the present invention provides an improved cloth cutting device for cutting perfect circular pieces from the cloth. As such, the general purpose of the present invention, which will be described subsequently in greater detail, is to provide a new and improved cloth cutting device which has all the advantages of the prior art and none of the disadvantages.
      
    
    
      
        To attain this, the present invention essentially comprises a cloth cutting device used to cut perfect circular pieces from a piece of cloth. The cloth cutting device is positioned over the cloth and utilized in incising a perfect circular piece from the cloth. The device has a base support assembly that maintains the cutting device in a stationary position on the cloth to be cut, a cutting blade enclosed in a housing assembly, a rotatable handle, and a shaft interconnected between the housing assembly and the handle. Rotation of the handle causes the shaft to rotate, effectuating downward movement of the blade onto and into the cloth.
      
    
    
      
        It is an object of the invention to produce a cloth cutting device that cuts a perfect circle from a piece of fabric. Accordingly, the device has a circular blade that is pressed firmly against the fabric to produce a perfectly circular incision thereon.
      
    
    
      
        It is a further object of the invention to produce a cloth cutting device that causes no damages to the fabric while cutting therefrom. Accordingly, the device is equipped with a base support assembly that securely holds the fabric in place while the blade is rotated downward. Thus, the fabric is not pulled or inadvertently torn.
      
    
    
      
        To the accomplishment of the above and related objects the invention may be embodied in the form illustrated in the accompanying drawings. Attention is called to the fact, however, that the drawings are illustrative only. Variations are contemplated as being part of the invention, limited only by the scope of the claims.
      
    
  
  
    
      
        BRIEF DESCRIPTION OF THE DRAWINGS
      
    
    
      
        In the drawings, like elements are depicted by like reference numerals. The drawings are briefly described as follows.
      
    
    
      
        
          FIG. 1
        
         is an exploded view of the cloth cutting device.
      
    
    
      
        
          FIG. 2
        
         is a bottom elevational view of the cloth cutting device.
      
    
    
      
        
          FIG. 3
        
         is a diagrammatic perspective view of the cloth cutting device positioned over a piece of cloth.
      
    
    
      
        
          FIG. 4
        
         is a diagrammatic perspective view of the cloth cutting device positioned over a piece of cloth, illustrating clockwise rotation of the handle, shaft and blade downward into the cloth.
      
    
    
      
        
          FIG. 5
        
         is a diagrammatic perspective view of the cloth cutting device positioned over a piece of cloth, illustrating counterclockwise rotation of the handle, shaft and blade upward away from the cloth.
      
    
    
      
        
          FIG. 6
        
         is a diagrammatic perspective view of the cloth, illustrating the cutting of a circle therein.
      
    
  
  
    
      
        REFERENCE NUMERALS
      
    
    
      
        
          
            10
          
        
         cloth cutting device
      
    
    
      
        
          
            12
          
        
         cloth
      
    
    
      
        
          
            16
          
        
         base support assembly
      
    
    
      
        
          
            18
          
        
         cutting blade
      
    
    
      
        
          
            18
          
        
        T blade top surface
      
    
    
      
        
          
            18
          
        
        B blade bottom surface
      
    
    
      
        
          
            18
          
        
        S blade side edge
      
    
    
      
        
          
            20
          
        
         housing assembly
      
    
    
      
        
          
            22
          
        
         handle
      
    
    
      
        
          
            24
          
        
         shaft
      
    
    
      
        
          
            26
          
        
         circular ring
      
    
    
      
        
          
            26
          
        
        T ring top surface
      
    
    
      
        
          
            26
          
        
        B ring bottom surface
      
    
    
      
        
          
            28
          
        
         projecting leg
      
    
    
      
        
          
            30
          
        
         band
      
    
    
      
        
          
            32
          
        
         shaft top portion
      
    
    
      
        
          
            32
          
        
        T shaft top end
      
    
    
      
        
          
            34
          
        
         shaft bottom portion
      
    
    
      
        
          
            34
          
        
        B shaft bottom end
      
    
    
      
        
          
            40
          
        
         blade threaded opening
      
    
    
      
        
          
            42
          
        
         blade lip
      
    
    
      
        
          
            42
          
        
        L blade lip lower edge
      
    
    
      
        
          
            44
          
        
         blade tab
      
    
    
      
        
          
            50
          
        
         housing interior shell
      
    
    
      
        
          
            50
          
        
        B housing interior shell bottom edge
      
    
    
      
        
          
            50
          
        
        S housing interior shell side
      
    
    
      
        
          
            52
          
        
         housing outer shell
      
    
    
      
        
          
            52
          
        
        T housing outer shell top surface
      
    
    
      
        
          
            52
          
        
        S housing outer shell side
      
    
    
      
        
          
            52
          
        
        B housing outer shell bottom edge
      
    
    
      
        
          
            52
          
        
        C housing outer shell center opening
      
    
    
      
        
          
            54
          
        
         lower shell side slot
      
    
    
      
        
          
            58
          
        
         stopper
      
    
    
      
        DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
      
    
    
      
        
          FIG. 1-3
        
         illustrate a cloth cutting device 
        
          
            10
          
        
         used to cut perfect circular pieces from a piece of cloth. The cloth cutting device 
        
          
            10
          
        
         is positioned over the cloth 
        
          
            12
          
        
         and utilized in incising a perfect circular piece from the cloth 
        
          
            12
          
        
        . The device 
        
          
            10
          
        
         essentially comprises a base support assembly 
        
          
            16
          
        
         that maintains the cutting device 
        
          
            10
          
        
         in a stationary position on the cloth 
        
          
            12
          
        
         to be cut, a cutting blade 
        
          
            18
          
        
         enclosed in a housing assembly 
        
          
            20
          
        
        , a rotateable handle 
        
          
            22
          
        
        , and a shaft 
        
          
            24
          
        
         interconnected between the housing assembly 
        
          
            20
          
        
         and the handle 
        
          
            22
          
        
        . Thus, rotation of the handle 
        
          
            22
          
        
         causes the shaft 
        
          
            24
          
        
         to rotate, thereby effectuating downward movement of the blade 
        
          
            18
          
        
         onto and into the cloth 
        
          
            12
          
        
        .
      
    
    
      
        Referring to 
        
          FIG. 5
        
        , the blade 
        
          
            18
          
        
         is a metal disk having a top surface 
        
          
            18
          
        
        T, a bottom surface 
        
          
            18
          
        
        B, a side edge 
        
          
            18
          
        
        S, and an opening 
        
          
            40
          
        
         in the center thereof. The opening 
        
          
            40
          
        
         is sized to accommodate the shaft 
        
          
            24
          
        
        , as will be described in greater detail hereinafter. A lip 
        
          
            40
          
        
         projects downward from the bottom surface 
        
          
            18
          
        
        B around the circumference of the blade 
        
          
            18
          
        
        . The lip 
        
          
            42
          
        
         has a lower edge 
        
          
            42
          
        
        L, said lower edge 
        
          
            42
          
        
        L honed to form a sharp cutting blade for cutting clothes 
        
          
            12
          
        
        . The blade 
        
          
            18
          
        
         further has a plurality of metal tabs 
        
          
            44
          
        
         that extend outward substantially perpendicular from the blade side edge 
        
          
            18
          
        
        S. The blade 
        
          
            18
          
        
         preferably has four such tabs 
        
          
            44
          
        
        , said tabs 
        
          
            44
          
        
         being spaced ninety (90°) degrees apart from each other. The tabs 
        
          
            44
          
        
         are mateable with the housing assembly 
        
          
            20
          
        
        , as will be described hereinafter.
      
    
    
      
        The blade 
        
          
            18
          
        
         is housed in a housing assembly 
        
          
            20
          
        
        , said housing assembly 
        
          
            20
          
        
         comprising an interior shell 
        
          
            50
          
        
         and an outer shell 
        
          
            52
          
        
        . The blade 
        
          
            18
          
        
         is positioned within the interior shell 
        
          
            50
          
        
        , and the outer shell 
        
          
            52
          
        
         extends therearound. The outer shell 
        
          
            52
          
        
         has a larger diameter than the interior shell 
        
          
            50
          
        
         in order to fit completely and securely thereover. The interior shell 
        
          
            50
          
        
         has a bottom edge 
        
          
            50
          
        
        B, such that when the blade 
        
          
            18
          
        
         is positioned within the interior shell 
        
          
            50
          
        
        , the blade lip 
        
          
            42
          
        
         extends downward past the shell bottom edge 
        
          
            50
          
        
        B, thereby enabling the blade lower edge 
        
          
            42
          
        
        L to be brought into direct contact with the cloth 
        
          
            12
          
        
         to be cut while maintaining the blade 
        
          
            18
          
        
         within the housing assembly 
        
          
            20
          
        
        .
      
    
    
      
        A plurality of different sized blades 
        
          
            18
          
        
         made be used with the cutting device 
        
          
            10
          
        
        , each blade 
        
          
            18
          
        
         having a different diameter for cutting different sized circles from the piece of cloth 
        
          
            12
          
        
        .
      
    
    
      
        The interior shell 
        
          
            50
          
        
         further has a side 
        
          
            50
          
        
        S that extends upward from the shell bottom edge 
        
          
            50
          
        
        B and around the circumference of the shell 
        
          
            50
          
        
        , said side 
        
          
            50
          
        
        S having a plurality of recessed slots 
        
          
            54
          
        
         therein. The shell 
        
          
            50
          
        
         preferably has four (4) such slots 
        
          
            54
          
        
        , each slot 
        
          
            54
          
        
         being spaced ninety (90°) degrees apart from each other. The blade tabs 
        
          
            44
          
        
         are mateable with these slots 
        
          
            54
          
        
        . Upon mating the tabs 
        
          
            44
          
        
         with the slots 
        
          
            54
          
        
        , the blade 
        
          
            18
          
        
         is secured in place within the housing assembly 
        
          
            20
          
        
        , particularly within the interior shell 
        
          
            50
          
        
        . The blade 
        
          
            18
          
        
         is secured to the shaft 
        
          
            24
          
        
        , as will be described in greater detail shortly, said attachment preventing the blade and the interior shell 
        
          
            50
          
        
         from being unintentionally removed from the cutting device 
        
          
            10
          
        
        .
      
    
    
      
        The outer shell 
        
          
            52
          
        
         has a top surface 
        
          
            52
          
        
        T and a side 
        
          
            52
          
        
        S, said side 
        
          
            52
          
        
        S extending downward from the top surface 
        
          
            52
          
        
        T and around the circumference of the upper shell 
        
          
            52
          
        
        . The side 
        
          
            52
          
        
        S has a bottom edge 
        
          
            52
          
        
        B, said bottom edge 
        
          
            52
          
        
        B being serrated. The serrations serve to hold the cloth 
        
          
            12
          
        
         in place while being cut by the blade 
        
          
            18
          
        
        . When the outer shell 
        
          
            52
          
        
         is in place over the interior shell 
        
          
            50
          
        
        , the outer shell side 
        
          
            52
          
        
        S extends downward over the interior shell side 
        
          
            50
          
        
        S, and the outer shell bottom edge 
        
          
            52
          
        
        B is at the substantially the same height as the interior shell bottom edge 
        
          
            50
          
        
        B.
      
    
    
      
        The shaft 
        
          
            24
          
        
         has a top portion 
        
          
            32
          
        
        , having a top end 
        
          
            32
          
        
        T, and a bottom portion 
        
          
            34
          
        
        , having a bottom end 
        
          
            34
          
        
        B. The bottom portion 
        
          
            34
          
        
         of the shaft 
        
          
            24
          
        
         is threaded in order to allow said bottom portion 
        
          
            34
          
        
         to be selectively mated with the housing assembly 
        
          
            20
          
        
         through the outer shell threaded opening 
        
          
            52
          
        
        C. The rotateable handle 
        
          
            22
          
        
         is secured to the shaft top end 
        
          
            32
          
        
        T, and shaft bottom end 
        
          
            34
          
        
        B is fixedly secured to the blade 
        
          
            18
          
        
         at the blade opening 
        
          
            40
          
        
        . The handle 
        
          
            22
          
        
         serves to push and rotate the shaft 
        
          
            24
          
        
         and the housing assembly 
        
          
            20
          
        
         downward towards the cloth 
        
          
            12
          
        
         or upward away from the cloth 
        
          
            12
          
        
        .
      
    
    
      
        The base support assembly 
        
          
            16
          
        
         comprises a circular ring 
        
          
            26
          
        
         and a plurality of projecting legs 
        
          
            28
          
        
         extending upward therefrom. The legs 
        
          
            28
          
        
         extend around the housing 
        
          
            20
          
        
         in the center of the cutting device 
        
          
            10
          
        
        . Each leg 
        
          
            28
          
        
         is joined to the shaft top portion 
        
          
            32
          
        
         at a band 
        
          
            30
          
        
        , said band 
        
          
            30
          
        
         extending around said shaft top portion 
        
          
            32
          
        
        . The circular ring 
        
          
            26
          
        
         is larger than the size of the cloth to be cut, thereby creating a boundary around the subject cloth 
        
          
            12
          
        
        . The blade 
        
          
            18
          
        
         and housing assembly 
        
          
            20
          
        
         are positioned within the ring 
        
          
            26
          
        
        , thereby causing the blade 
        
          
            18
          
        
         to cut into the cloth 
        
          
            12
          
        
         contained within the circular ring 
        
          
            26
          
        
        . The ring 
        
          
            26
          
        
         has a top surface 
        
          
            26
          
        
        T and a bottom surface 
        
          
            26
          
        
        B, whereby when the cutting device 
        
          
            10
          
        
         is positioned over the piece of cloth 
        
          
            12
          
        
         to be cut, the ring bottom surface 
        
          
            26
          
        
        B is pressed against the cloth 
        
          
            12
          
        
        . Referring to 
        
          FIG. 5
        
        , a plurality of rubber stoppers 
        
          
            58
          
        
         are secured to the ring bottom surface 
        
          
            26
          
        
        B, said stoppers 
        
          
            58
          
        
         providing a degree of friction between the cutting device 
        
          
            10
          
        
         and the cloth 
        
          
            12
          
        
        . This friction reduces the amount of movement of the cutting device 
        
          
            10
          
        
        , thereby preventing the cutting of imperfect circles.
      
    
    
      
        In use, one of the blades 
        
          
            18
          
        
         is chosen according to the size of the cloth 
        
          
            12
          
        
         to be cut. The blade 
        
          
            18
          
        
         is then positioned within the interior shell 
        
          
            50
          
        
         by mating the blade tabs 
        
          
            44
          
        
         with the shell slots 
        
          
            54
          
        
        . The outer shell 
        
          
            52
          
        
         is then attached to the shaft 
        
          
            18
          
        
         by threading the shaft bottom portion 
        
          
            34
          
        
         through the outer shell opening 
        
          
            52
          
        
        C. Once the outer shell 
        
          
            52
          
        
         is properly positioned on the shaft 
        
          
            18
          
        
        , the interior shell 
        
          
            50
          
        
         and the blade 
        
          
            18
          
        
         are then attached thereto by mating the shaft bottom end 
        
          
            34
          
        
        B with the blade opening 
        
          
            40
          
        
        . After being assembled, the cloth cutting device 
        
          
            10
          
        
         is positioned over the piece of cloth 
        
          
            12
          
        
         to be cut, as illustrated in FIG. 
        
          
            1
          
        
        . Downward pressure is applied to the handle 
        
          
            22
          
        
        , thereby pressing the housing assembly 
        
          
            20
          
        
         and the blade 
        
          
            18
          
        
         downward onto the cloth. The honed lower edge 
        
          
            42
          
        
        L of the blade 
        
          
            18
          
        
         is brought into contact with the cloth 
        
          
            12
          
        
        , causing an incision therein, as illustrated in FIG. 
        
          
            4
          
        
        . While maintaining downward pressure on the handle 
        
          
            22
          
        
        , the handle 
        
          
            22
          
        
         is also rotated in a clockwise direction. The rotation causes the housing assembly to moved downward towards the cloth 
        
          
            12
          
        
        . The serrated bottom edge 
        
          
            52
          
        
        B of the outer shell 
        
          
            52
          
        
        B catches the cloth 
        
          
            12
          
        
        , and prevents said cloth 
        
          
            12
          
        
         from moving while the blade 
        
          
            18
          
        
         is rotated thereon. This movement effectuates a clean and concise incision in the cloth 
        
          
            12
          
        
        .
      
    
    
      
        Once the cloth 
        
          
            12
          
        
         is completely cut, the pressure on the handle 
        
          
            22
          
        
         is released and the handle 
        
          
            22
          
        
         is then rotated in a counterclockwise direction in order to raise the blade 
        
          
            18
          
        
         and housing assembly 
        
          
            20
          
        
         from the cloth 
        
          
            12
          
        
        , as illustrated in FIG. 
        
          
            5
          
        
        . Referring to 
        
          FIG. 6
        
        , the cutting device 
        
          
            10
          
        
         is then removed from the cloth 
        
          
            12
          
        
         and a perfect circular piece of cloth 
        
          
            12
          
        
         removed therefrom.
      
    
    
      
        In conclusion, herein is presented a cloth cutting device for cutting perfect circles from a piece of cloth. The invention is illustrated by example in the drawing figures, and throughout the written description. It should be understood that numerous variations are possible, while adhering to the inventive concept. Such variations are contemplated as being a part of the present invention.
      
    
  
             
            
                        Claims
        
                - 1. A cloth cutting device used to cut circular pieces from a section of cloth, comprising:a cutting blade, the blade having a top surface, a bottom surface, a side edge, and a threaded opening in the center thereof, the blade further having a lip extending downward from the bottom surface side edge, said lip having a honed lower edge; a housing assembly for housing the cutting blade; a rotateable handle; a shaft, the shaft being interconnected between the housing assembly, the blade threaded opening and the handle, whereby rotation of the handle causes the shaft to rotate downward effectuating downward movement of the housing assembly and the blade into the cloth; and a base support assembly, the support assembly extending downward from the shaft onto the cloth to be cut, said assembly maintaining the cutting device in a stationary position on the cloth to be cut.
 
                - 2. The cloth cutting device as recited in claim 1, wherein the shaft comprises a top portion having a top end, and a bottom portion having a bottom end, said bottom portion being threaded, wherein the handle is secured to the shaft top end, the housing assembly is secured to the shaft bottom portion, and blade is secured to the shaft bottom end.
 
                - 3. The cloth cutting device as recited in claim 1, wherein the housing assembly comprises an interior shell having a bottom edge and an outer shell, the blade resting within the interior shell and extending downward past the interior shell bottom edge, and the outer shell extending thereover, said outer shell having a larger diameter than the interior shell in order to fit completely and securely thereover.
 
                - 4. The cloth cutting device as recited in claim 3, wherein the housing interior shell further comprises a side, said side extending upward from the shell bottom edge and around the circumference of the shell, wherein the side has a plurality of recessed slots therein, and wherein the blade further comprises a plurality of tabs extending outward substantially perpendicular from the blade side edge, wherein the blade tabs are selectively mateable with shell slots to secure the blade in place within the interior shell.
 
                - 5. The cloth cutting device as recited in claim 3, wherein the housing outer shell comprises a top surface and a side, the side extending downward from the top surface and around the circumference of the upper shell, wherein the side has a serrated bottom edge, said serrations serving to hold the cloth in place while being cut by the blade.
 
                - 6. The cloth cutting device as recited in claim 2, wherein the base support assembly comprises a circular ring and a plurality of projecting legs extending upward therefrom, wherein the legs extend around the housing in the center of the cutting device and each leg is joined to the shaft top portion at a band, said band extending around said shaft top portion.
 
                - 7. The cloth cutting device as recited in claim 6, wherein the base support assembly circular ring has a larger circumference than the size of the cloth to be cut, thereby creating a boundary around the subject cloth.
 
                - 8. The cloth cutting device as recited in claim 7, wherein the base support assembly ring has a top surface and a bottom surface, the bottom surface being pressed against the cloth when the cutting device is in place over the cloth, the bottom surface comprises a plurality of rubber stoppers secured thereto.
 
                - 9. The cloth cutting device as recited in claim 8, further comprises a set of various sized blades, each blade having a different diameter for cutting different sized circles from the piece of cloth.
 
                - 10. A method of cutting a circle from a piece of cloth using a cloth cutting device, the cutting device comprising a blade, a housing assembly, a shaft, and a handle, the blade having a plurality of tabs extending substantially perpendicular thereto, a lip extending downward from the blade, the lip having a honed lower edge, and the housing assembly having an outer shell and an interior shell, the interior shell having a side and slots cut from the side, and the shaft having a threaded bottom portion, and the outer shell having a threaded opening in the center thereof and a serrated bottom edge, comprising the steps of:positioning the blade within the interior shell by mating the blade tabs with the shell slots; attaching the outer shell to the shaft by threading the shaft bottom portion through the outer shell opening; attaching the interior shell and the blade to the shaft by mating the shaft bottom end with the blade opening; positioning the assembled cloth cutting device over the piece of cloth to be cut; bringing the blade lip lower edge into contact with the cloth by applying downward pressure to the handle; holding the cloth in place by rotating the handle to bring the serrated edge of the outer shell into contact with the cloth; and cutting the cloth with the blade by rotating the handle in a clockwise direction.
 
        
                
                
                
                
                
                            US Referenced Citations (6)