Cloth cutting device

Information

  • Patent Grant
  • 6834433
  • Patent Number
    6,834,433
  • Date Filed
    Monday, June 9, 2003
    21 years ago
  • Date Issued
    Tuesday, December 28, 2004
    20 years ago
  • Inventors
  • Examiners
    • Watts; Douglas D
    Agents
    • Goldstein Law Offices P.L.
Abstract
A cloth cutting device used to cut perfect circular pieces from a piece of cloth. The cloth cutting device is positioned over the cloth and utilized in incising a perfect circular piece from the cloth. The device has a base support assembly that maintains the cutting device in a stationary position on the cloth to be cut, a cutting blade enclosed in a housing assembly, a rotateable handle, and a shaft interconnected between the housing assembly and the handle. Rotation of the handle causes the shaft to rotate, effectuating downward movement of the blade onto and into the cloth.
Description




BACKGROUND OF THE INVENTION




The invention relates to a cloth cutting device. More particularly, the invention is a cutting device that cuts perfect circles from pieces of cloth.




Sewing is a craft enjoyed by many people as both a means of employment, as well as a hobby. The invention of the sewing machine has made the craft of sewing more accessible to a larger number of people. While sewing machines can perform numerous difficult and belaboring tasks, such as creating various types of hems and embroidering decorations and trimmings on fabrics, the ability of the machines are still limited. Many sewing patterns require circular pieces of material to be cut from a piece of fabric. Such a task is not possible with the use of a sewing machine.




Many cutting devices are known in the art, however most such cutting devices are only useful in cutting paper and similar thin materials. These devices are not designed for use with thicker fabric materials since they have a tendency to pull the material and cut unevenly.




Thus, there exists a need for a cutting device that is specially designed for cutting perfect circles from fabrics. Such a device is constructed to hold the fabric securely in place while a circular blade is pressed down on the fabric. The blade cuts through the fabric without damaging said fabric. Further, various sizes blades may be used with the device to produce circular pieces of different diameters.




U.S. Pat. No. 4,548,118 to Brosch discloses a rotary cutter for cutting holes of various sizes in sheet material, such as self-adhesive pads. U.S. Pat. No. 4,010,543 to Nusbaum discloses a hole cutting apparatus for making holes in material having a tacky nature. U.S. Pat. No. 5,079,843 to Shelton et al. discloses a hole cutter for ostomy adhesive wafers.




While these units may be suitable for the particular purpose employed, or for general use, they would not be as suitable for the purposes of the present invention as disclosed hereafter.




SUMMARY OF THE INVENTION




In view of the foregoing disadvantages inherent in the prior art, the present invention provides an improved cloth cutting device for cutting perfect circular pieces from the cloth. As such, the general purpose of the present invention, which will be described subsequently in greater detail, is to provide a new and improved cloth cutting device which has all the advantages of the prior art and none of the disadvantages.




To attain this, the present invention essentially comprises a cloth cutting device used to cut perfect circular pieces from a piece of cloth. The cloth cutting device is positioned over the cloth and utilized in incising a perfect circular piece from the cloth. The device has a base support assembly that maintains the cutting device in a stationary position on the cloth to be cut, a cutting blade enclosed in a housing assembly, a rotatable handle, and a shaft interconnected between the housing assembly and the handle. Rotation of the handle causes the shaft to rotate, effectuating downward movement of the blade onto and into the cloth.




It is an object of the invention to produce a cloth cutting device that cuts a perfect circle from a piece of fabric. Accordingly, the device has a circular blade that is pressed firmly against the fabric to produce a perfectly circular incision thereon.




It is a further object of the invention to produce a cloth cutting device that causes no damages to the fabric while cutting therefrom. Accordingly, the device is equipped with a base support assembly that securely holds the fabric in place while the blade is rotated downward. Thus, the fabric is not pulled or inadvertently torn.




To the accomplishment of the above and related objects the invention may be embodied in the form illustrated in the accompanying drawings. Attention is called to the fact, however, that the drawings are illustrative only. Variations are contemplated as being part of the invention, limited only by the scope of the claims.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings, like elements are depicted by like reference numerals. The drawings are briefly described as follows.





FIG. 1

is an exploded view of the cloth cutting device.





FIG. 2

is a bottom elevational view of the cloth cutting device.





FIG. 3

is a diagrammatic perspective view of the cloth cutting device positioned over a piece of cloth.





FIG. 4

is a diagrammatic perspective view of the cloth cutting device positioned over a piece of cloth, illustrating clockwise rotation of the handle, shaft and blade downward into the cloth.





FIG. 5

is a diagrammatic perspective view of the cloth cutting device positioned over a piece of cloth, illustrating counterclockwise rotation of the handle, shaft and blade upward away from the cloth.





FIG. 6

is a diagrammatic perspective view of the cloth, illustrating the cutting of a circle therein.











REFERENCE NUMERALS






10


cloth cutting device






12


cloth






16


base support assembly






18


cutting blade






18


T blade top surface






18


B blade bottom surface






18


S blade side edge






20


housing assembly






22


handle






24


shaft






26


circular ring






26


T ring top surface






26


B ring bottom surface






28


projecting leg






30


band






32


shaft top portion






32


T shaft top end






34


shaft bottom portion






34


B shaft bottom end






40


blade threaded opening






42


blade lip






42


L blade lip lower edge






44


blade tab






50


housing interior shell






50


B housing interior shell bottom edge






50


S housing interior shell side






52


housing outer shell






52


T housing outer shell top surface






52


S housing outer shell side






52


B housing outer shell bottom edge






52


C housing outer shell center opening






54


lower shell side slot






58


stopper




DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1-3

illustrate a cloth cutting device


10


used to cut perfect circular pieces from a piece of cloth. The cloth cutting device


10


is positioned over the cloth


12


and utilized in incising a perfect circular piece from the cloth


12


. The device


10


essentially comprises a base support assembly


16


that maintains the cutting device


10


in a stationary position on the cloth


12


to be cut, a cutting blade


18


enclosed in a housing assembly


20


, a rotateable handle


22


, and a shaft


24


interconnected between the housing assembly


20


and the handle


22


. Thus, rotation of the handle


22


causes the shaft


24


to rotate, thereby effectuating downward movement of the blade


18


onto and into the cloth


12


.




Referring to

FIG. 5

, the blade


18


is a metal disk having a top surface


18


T, a bottom surface


18


B, a side edge


18


S, and an opening


40


in the center thereof. The opening


40


is sized to accommodate the shaft


24


, as will be described in greater detail hereinafter. A lip


40


projects downward from the bottom surface


18


B around the circumference of the blade


18


. The lip


42


has a lower edge


42


L, said lower edge


42


L honed to form a sharp cutting blade for cutting clothes


12


. The blade


18


further has a plurality of metal tabs


44


that extend outward substantially perpendicular from the blade side edge


18


S. The blade


18


preferably has four such tabs


44


, said tabs


44


being spaced ninety (90°) degrees apart from each other. The tabs


44


are mateable with the housing assembly


20


, as will be described hereinafter.




The blade


18


is housed in a housing assembly


20


, said housing assembly


20


comprising an interior shell


50


and an outer shell


52


. The blade


18


is positioned within the interior shell


50


, and the outer shell


52


extends therearound. The outer shell


52


has a larger diameter than the interior shell


50


in order to fit completely and securely thereover. The interior shell


50


has a bottom edge


50


B, such that when the blade


18


is positioned within the interior shell


50


, the blade lip


42


extends downward past the shell bottom edge


50


B, thereby enabling the blade lower edge


42


L to be brought into direct contact with the cloth


12


to be cut while maintaining the blade


18


within the housing assembly


20


.




A plurality of different sized blades


18


made be used with the cutting device


10


, each blade


18


having a different diameter for cutting different sized circles from the piece of cloth


12


.




The interior shell


50


further has a side


50


S that extends upward from the shell bottom edge


50


B and around the circumference of the shell


50


, said side


50


S having a plurality of recessed slots


54


therein. The shell


50


preferably has four (4) such slots


54


, each slot


54


being spaced ninety (90°) degrees apart from each other. The blade tabs


44


are mateable with these slots


54


. Upon mating the tabs


44


with the slots


54


, the blade


18


is secured in place within the housing assembly


20


, particularly within the interior shell


50


. The blade


18


is secured to the shaft


24


, as will be described in greater detail shortly, said attachment preventing the blade and the interior shell


50


from being unintentionally removed from the cutting device


10


.




The outer shell


52


has a top surface


52


T and a side


52


S, said side


52


S extending downward from the top surface


52


T and around the circumference of the upper shell


52


. The side


52


S has a bottom edge


52


B, said bottom edge


52


B being serrated. The serrations serve to hold the cloth


12


in place while being cut by the blade


18


. When the outer shell


52


is in place over the interior shell


50


, the outer shell side


52


S extends downward over the interior shell side


50


S, and the outer shell bottom edge


52


B is at the substantially the same height as the interior shell bottom edge


50


B.




The shaft


24


has a top portion


32


, having a top end


32


T, and a bottom portion


34


, having a bottom end


34


B. The bottom portion


34


of the shaft


24


is threaded in order to allow said bottom portion


34


to be selectively mated with the housing assembly


20


through the outer shell threaded opening


52


C. The rotateable handle


22


is secured to the shaft top end


32


T, and shaft bottom end


34


B is fixedly secured to the blade


18


at the blade opening


40


. The handle


22


serves to push and rotate the shaft


24


and the housing assembly


20


downward towards the cloth


12


or upward away from the cloth


12


.




The base support assembly


16


comprises a circular ring


26


and a plurality of projecting legs


28


extending upward therefrom. The legs


28


extend around the housing


20


in the center of the cutting device


10


. Each leg


28


is joined to the shaft top portion


32


at a band


30


, said band


30


extending around said shaft top portion


32


. The circular ring


26


is larger than the size of the cloth to be cut, thereby creating a boundary around the subject cloth


12


. The blade


18


and housing assembly


20


are positioned within the ring


26


, thereby causing the blade


18


to cut into the cloth


12


contained within the circular ring


26


. The ring


26


has a top surface


26


T and a bottom surface


26


B, whereby when the cutting device


10


is positioned over the piece of cloth


12


to be cut, the ring bottom surface


26


B is pressed against the cloth


12


. Referring to

FIG. 5

, a plurality of rubber stoppers


58


are secured to the ring bottom surface


26


B, said stoppers


58


providing a degree of friction between the cutting device


10


and the cloth


12


. This friction reduces the amount of movement of the cutting device


10


, thereby preventing the cutting of imperfect circles.




In use, one of the blades


18


is chosen according to the size of the cloth


12


to be cut. The blade


18


is then positioned within the interior shell


50


by mating the blade tabs


44


with the shell slots


54


. The outer shell


52


is then attached to the shaft


18


by threading the shaft bottom portion


34


through the outer shell opening


52


C. Once the outer shell


52


is properly positioned on the shaft


18


, the interior shell


50


and the blade


18


are then attached thereto by mating the shaft bottom end


34


B with the blade opening


40


. After being assembled, the cloth cutting device


10


is positioned over the piece of cloth


12


to be cut, as illustrated in FIG.


1


. Downward pressure is applied to the handle


22


, thereby pressing the housing assembly


20


and the blade


18


downward onto the cloth. The honed lower edge


42


L of the blade


18


is brought into contact with the cloth


12


, causing an incision therein, as illustrated in FIG.


4


. While maintaining downward pressure on the handle


22


, the handle


22


is also rotated in a clockwise direction. The rotation causes the housing assembly to moved downward towards the cloth


12


. The serrated bottom edge


52


B of the outer shell


52


B catches the cloth


12


, and prevents said cloth


12


from moving while the blade


18


is rotated thereon. This movement effectuates a clean and concise incision in the cloth


12


.




Once the cloth


12


is completely cut, the pressure on the handle


22


is released and the handle


22


is then rotated in a counterclockwise direction in order to raise the blade


18


and housing assembly


20


from the cloth


12


, as illustrated in FIG.


5


. Referring to

FIG. 6

, the cutting device


10


is then removed from the cloth


12


and a perfect circular piece of cloth


12


removed therefrom.




In conclusion, herein is presented a cloth cutting device for cutting perfect circles from a piece of cloth. The invention is illustrated by example in the drawing figures, and throughout the written description. It should be understood that numerous variations are possible, while adhering to the inventive concept. Such variations are contemplated as being a part of the present invention.



Claims
  • 1. A cloth cutting device used to cut circular pieces from a section of cloth, comprising:a cutting blade, the blade having a top surface, a bottom surface, a side edge, and a threaded opening in the center thereof, the blade further having a lip extending downward from the bottom surface side edge, said lip having a honed lower edge; a housing assembly for housing the cutting blade; a rotateable handle; a shaft, the shaft being interconnected between the housing assembly, the blade threaded opening and the handle, whereby rotation of the handle causes the shaft to rotate downward effectuating downward movement of the housing assembly and the blade into the cloth; and a base support assembly, the support assembly extending downward from the shaft onto the cloth to be cut, said assembly maintaining the cutting device in a stationary position on the cloth to be cut.
  • 2. The cloth cutting device as recited in claim 1, wherein the shaft comprises a top portion having a top end, and a bottom portion having a bottom end, said bottom portion being threaded, wherein the handle is secured to the shaft top end, the housing assembly is secured to the shaft bottom portion, and blade is secured to the shaft bottom end.
  • 3. The cloth cutting device as recited in claim 1, wherein the housing assembly comprises an interior shell having a bottom edge and an outer shell, the blade resting within the interior shell and extending downward past the interior shell bottom edge, and the outer shell extending thereover, said outer shell having a larger diameter than the interior shell in order to fit completely and securely thereover.
  • 4. The cloth cutting device as recited in claim 3, wherein the housing interior shell further comprises a side, said side extending upward from the shell bottom edge and around the circumference of the shell, wherein the side has a plurality of recessed slots therein, and wherein the blade further comprises a plurality of tabs extending outward substantially perpendicular from the blade side edge, wherein the blade tabs are selectively mateable with shell slots to secure the blade in place within the interior shell.
  • 5. The cloth cutting device as recited in claim 3, wherein the housing outer shell comprises a top surface and a side, the side extending downward from the top surface and around the circumference of the upper shell, wherein the side has a serrated bottom edge, said serrations serving to hold the cloth in place while being cut by the blade.
  • 6. The cloth cutting device as recited in claim 2, wherein the base support assembly comprises a circular ring and a plurality of projecting legs extending upward therefrom, wherein the legs extend around the housing in the center of the cutting device and each leg is joined to the shaft top portion at a band, said band extending around said shaft top portion.
  • 7. The cloth cutting device as recited in claim 6, wherein the base support assembly circular ring has a larger circumference than the size of the cloth to be cut, thereby creating a boundary around the subject cloth.
  • 8. The cloth cutting device as recited in claim 7, wherein the base support assembly ring has a top surface and a bottom surface, the bottom surface being pressed against the cloth when the cutting device is in place over the cloth, the bottom surface comprises a plurality of rubber stoppers secured thereto.
  • 9. The cloth cutting device as recited in claim 8, further comprises a set of various sized blades, each blade having a different diameter for cutting different sized circles from the piece of cloth.
  • 10. A method of cutting a circle from a piece of cloth using a cloth cutting device, the cutting device comprising a blade, a housing assembly, a shaft, and a handle, the blade having a plurality of tabs extending substantially perpendicular thereto, a lip extending downward from the blade, the lip having a honed lower edge, and the housing assembly having an outer shell and an interior shell, the interior shell having a side and slots cut from the side, and the shaft having a threaded bottom portion, and the outer shell having a threaded opening in the center thereof and a serrated bottom edge, comprising the steps of:positioning the blade within the interior shell by mating the blade tabs with the shell slots; attaching the outer shell to the shaft by threading the shaft bottom portion through the outer shell opening; attaching the interior shell and the blade to the shaft by mating the shaft bottom end with the blade opening; positioning the assembled cloth cutting device over the piece of cloth to be cut; bringing the blade lip lower edge into contact with the cloth by applying downward pressure to the handle; holding the cloth in place by rotating the handle to bring the serrated edge of the outer shell into contact with the cloth; and cutting the cloth with the blade by rotating the handle in a clockwise direction.
US Referenced Citations (6)
Number Name Date Kind
1131582 Walsh Mar 1915 A
1590994 Misener Jun 1926 A
1614691 Rottler Jan 1927 A
3786564 Acheson Jan 1974 A
5292210 Nowick Mar 1994 A
5860217 Braun Jan 1999 A