Cloth end position control apparatus for a sewing machine

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a cloth end position control apparatus applied to a sewing machine for sewing automatically a tape-form circular rib into an end portion of a tubular cloth of, for example, the waist portion of briefs, and more particularly to a cloth end position control apparatus designed to control the end portion of the cloth automatically at a specified sewing position.
2. Description of the Prior Art
When sewing a tape-form circular rib to the end portion of a tubular cloth, such as the waist portion of briefs, by using such cloth end position control apparatus, the apparatus is designed to sew while correcting the position of the end portion of the tubular cloth to the circular rib, by first applying and setting the circular rib on plural rollers in a state of passing through the needle drop point of the sewing machine, and setting the tubular cloth so that its end portion may overlap with the end portion of the circular rib at the needle drop point, then operating the sewing machine in this state.
As the sewing apparatus for circular rib employed in such sewing work, the construction as disclosed in Japanese Laid-open Patent 4-161190 is known. In the published sewing apparatus for circular rib the circular rib and tubular cloth are set as follows. That is, as shown in FIG. 7, a circular rib R is stretched to the girth dimension of the tubular cloth C, and the circular rib R is set on plural rollers 101, 102, 103, so that its end portion may run along a virtual sewing line SL passing through a needle drop point 100 of the sewing machine. The circular rib R may pass over a guide plate 105 disposed opposite to a cutter 104 so as not to be cut by the cutter 104. The cutter 104 for cutting and aligning the tubular cloth end portion is composed of a fixed blade 104a and a movable blade 104b disposed in front of the needle drop point 100. On the other hand, the tubular cloth C is wound on the rear roller 103 together with the circular rib R in the portion from the position of the needle drop point 100 to the rear side, and the tubular cloth C is merely applied and set on a cover 107 having a cloth end control roller 106, without being stretched to the girth dimension, so that its front portion to the needle drop point 100 may be fed into the needle drop point 100 over the under side of the front rollers 101, 102. An end portion of the tubular cloth C may pass under the guide plate 105 so as to be cut and aligned by the cutter 104.
The circular rib R and tubular cloth C are fed into the needle drop point 100 in the state of passing over the upper side and under side on both sides of the front rollers 101, 102 along with the operation of the sewing machine. At this time, the tubular cloth C is corrected in its end portion position by compression between the cloth end control roller 106 and a cloth end correction roller (not shown) disposed separatably opposite to the cloth end control roller 106, and its end portion is sewn into the circular rib R while being cut and aligned by the cutter 104. When sewing is advanced and the sewing start portion reaches the front rollers 101, 102, these rollers 101, 102 are set aside in a direction orthogonal to the cloth feed direction a as indicated by arrows X1, X2 in FIG. 7, while a cloth stretching roller (not shown) provided beneath the bed of the sewing machine is moved from inside of the circular rib R, so that the circular rib R is stretched again to the girth dimension of the tubular cloth C so as to be sewn completely on the whole circumference.
However, in the conventional cloth end position control apparatus applied to a sewing machine having such construction and working form, owing to the configuration of correcting the position of the end portion by gripping from the confronting direction of the end portion of the cloth, that is, the thickness direction, by means of the cloth end control roller 106 and the cloth end correcting roller disposed at a position confronting the cloth end control roller 106 so as to act on the support surface of the cover 107 from the vertical direction, if there is a step difference in the cloth, it is necessary to adjust the pressing force depending on the thickness of the step portion by adjusting the position of the cloth end correcting roller to the cloth end control roller 106. It is difficult, however, to perform this adjustment adequately, and, as a result, the position deviation of the end portion of the cloth may not be corrected smoothly, or the pressing force may be excessive, and the cloth may be damaged.
SUMMARY OF THE INVENTION
It is hence an object of the present invention to provide a cloth end position control apparatus for a sewing machine, capable of correcting specified position deviation securely and smoothly without damaging the cloth, even if there is a step difference and regardless of the thickness of such step difference.
To achieve this object, the cloth end position control apparatus for the sewing machine of the present invention comprises a cloth end detector disposed in front of the needle drop point of the sewing machine for detecting the end portion of a cloth, a cloth end control roller for correcting position deviation of cloth by rotating in a direction orthogonal to the cloth feed direction by contacting with the cloth depending on the detection by the cloth end detector, and a pressing member for guiding the end portion of the cloth by gripping the cloth against the cloth end control roller, wherein the cloth end control roller is rotatable about a shaft disposed at a cloth feed-in side of the cloth end control roller and in a horizontal direction orthogonal to the cloth feed direction, and is elastically thrust in a direction reverse to the cloth feed direction.
According to the present invention having such features, when the step portion of the cloth reaches the position of passing through between the cloth end control roller and pressing member along with operation of the sewing machine, depending on the thickness of the step portion, the cloth end control roller rotates about the shaft, resisting the elastic thrusting force in the cloth feed direction so as to separate from the pressing member. During this rotation avoidance, the end portion of the cloth is gripped against the pressing member and the specified position deviation can be corrected securely and smoothly, without excessively pressing and damaging the cloth regardless of the thickness of the step portion.
Other objects and effects of the present invention will be clarified in the embodiments described below.

BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic side view of an entire sewing machine comprising a cloth end position controlling apparatus according to the present invention.
FIG. 2 is a partially cut-away front view of the same apparatus as shown in FIG. 1.
FIG. 3 is a magnified longitudinal side view of a cloth end position controlling apparatus as an essential part of the same apparatus as in FIG. 1.
FIG. 4 is a magnified longitudinal front view of the same cloth end position controlling apparatus as shown in FIG. 3.
FIG. 5 is a magnified plan view of essential part of the sewing machine comprising cloth end position controlling apparatus of the present invention.
FIG. 6 is a timing chart for explaining the operation of the present invention.
FIG. 7 is a magnified plan view of essential part of a conventional sewing machine of circular rib.

PREFERRED EMBODIMENTS OF THE INVENTION
Referring now to the drawings, preferred embodiments of the present invention are described below.
FIG. 1 shows an entire sewing machine comprising a cloth end position controlling apparatus of the present invention. The setting units of the sewing object comprises a front roller 1, a rear roller 2, a rear cloth stretching roller 3, and a rib detaching guide 4. A circular rib R in a tape form is provided with a specific tension, and is applied and set in the members 1 to 4 at the position of passing through the needle drop point 5 of the bed M of the sewing machine, with its peripheral direction matched with the cloth feed direction a of the sewing machine. A set detection sensor 6 for detecting completion of the setting of the circular rib R is provided in an upper part of the bed M of the sewing machine near the needle drop point 5.
The front roller 1 is disposed so that its peripheral end portion may be positioned nearly in the same plane as the lower surface of the bed M of the sewing machine, in front of the needle drop point 5, and is rotatably supported on a horizontal shaft 7a projecting from in a bracket 7. The bracket 7 is fixed so as to be adjustable in position in the vertical direction through a screws 8 at the cloth send-in side from the bed M of the sewing machine, and the horizontal shaft 7a projecting from the bracket 7 is extends in the horizontal direction orthogonal to the cloth feeding direction a. Although not shown in the embodiment, it is preferred to dispose a member having a large frictional coefficient on the circumference of the front roller 1 so that the circular rib R before sewing and the tubular cloth C may not overlap with each other by sliding and moving in a direction orthogonal to the cloth feeding direction a on the circumference of the front roller 1 during sewing by the operation of the sewing machine.
The rear roller 2 is disposed so that its peripheral upper end portion may be positioned nearly in the same plane as the upper surface of the bed M of the sewing machine, behind the needle drop point 5, and is linked and coupled to an output shaft 9a of an independent driving motor 9 operating regardless of the driving source of the sewing machine through an endless belt 10. This rear roller 2 makes a pair with a free feed roller 12 moved vertically by operation of a piston rod 11a projecting downward from a cylinder 11 disposed above the cloth send-out side from the bed M of the sewing machine, and the circular rib R and tubular cloth C are gripped by the free feed roller 12 and rear roller 2, so that the circular rib R and tubular cloth C are sent out by force in the cloth feeding direction a by the driving rotation of the rear roller 2 through the driving motor 9. In the embodiment, the rear roller 2 side is linked and coupled to the independent driving motor 9, but, alternatively, the free feed roller 12 side may be linked and coupled to the driving motor 9, and the rear roller 2 may be situated so as to be free to follow and rotate.
The rear cloth stretching roller 3 is disposed near the rear roller 2, behind the needle drop point 5, so that its peripheral lower end portion may be positioned nearly in the same plane as the lower surface of the bed M of the sewing machine, and is rotatably supported on a horizontal shaft 13a projecting from a support member 13. The support member 13 is fixed on a sliding member 5 slidably supported by a rod-less cylinder 14 disposed at the cloth send-out side from the bed M of the sewing machine, and the sliding member 15 moves back and forth in the horizontal direction matching with the cloth feeding direction a by supplying and discharging air in a pair of pipes 14a. Although not shown in the embodiment, it is preferred to install a stopper member in the moving route of the sliding member 15 so that the circular rib R may be supported by stretching to the girth dimension of the tubular cloth C, and it is further desired that the stopper member may be changeable in position so as to be adjustable according to the girth dimension of the tubular cloth C.
The rib detaching guide 4 is disposed above the upper surface of the bed M of the sewing machine in front of the needle drop point 5. This rib detaching guide 4 is fixed, as shown in FIG. 2, to the leading end of the piston rod 16a projecting leftward from a cylinder 16 and moving leftward and rightward along the horizontal direction b orthogonal to the cloth feeding direction a. This cylinder 16 is fixed to a sliding member 18 supported slidably in the vertical direction c along a rod-less cylinder 17 disposed at the right side of the base side of the bed M of the machine about the virtual sewing line SL (see FIG. 5), and this sliding member 18 ascends and descends in the vertical direction c by supplying and discharging air in a pair of pipes 17a. That is, the rib detaching guide 4 moves between two positions, namely as shown in FIG. 2 and FIG. 5, the action position for supporting the circular rib R by projecting to a position spaced upward slightly from the upper surface of the bed M of the sewing machine, at the position from above the virtual sewing line SL passing over the needle drop point 5 to the right side of the sewing line SL, and the waiting position for allowing the downward movement approaching the upper surface of the bed M of the sewing machine along with descent of the sliding member 18, and passing of the sewing start portion by setting aside from the action position by the retreating movement to the rightward position of the bed M of the sewing machine of the piston rod 16a of the cylinder 16. Incidentally, the width w2 of the rib detaching guide 4 is formed slightly larger than the width w1 of the circular rib R in a tape form.
As shown in FIG. 5, in front of the needle drop point 5, a cutting device composed of a cutter 19 for cutting and aligning the end portion of the tubular cloth C is disposed. This cutter 19 comprises of a fixed blade 19a having an edge fixed on a same plane as the upper surface of the bed M of the sewing machine, and a movable blade 19b of a scythe form having an edge crossing with the edge of the fixed blade 19a. The movable blade 19b is synchronized with the driving of the sewing machine, moves upward and downward and appears from the upper surface of the bed M by the upward movement. A cloth guide member 20 is disposed at a position corresponding to the cutter 19. This cloth guide member 20 is to form a passing channel of the end portion of the tubular cloth C against the upper surface of the bed M of the sewing machine, and this channel is formed to a proper size so as not to cause corrugation through the end edge when it is cut off by the cutter 19 when the end portion of the tubular cloth C passes through.
At an intermediate position between the bed M of the sewing machine and the front roller 1, a cloth correcting device 21 is disposed. This cloth correcting device 21 is comprises a second cloth end position controlling apparatus formed mainly of a cloth end control roller 22, a roller holder (holding member) 24, a cloth end detector 26, and a stepping motor 28 (see FIG. 4) linked and coupled to a rotary shaft 22a of the cloth end control roller 22, first cloth end position controlling apparatus formed of mainly a cloth end control roller 23, a roller holder (holding member) 25, a cloth end detector 27, and a stepping motor 29 (see FIG. 4) linked and coupled to a rotary shaft 23a of the cloth end control roller 23, and the rib detaching guide 4 described above.
The cloth end control roller 22 in the second cloth end position controlling apparatus is, as shown in FIG. 3 and FIG. 4, disposed at the left side of the free end of the bed M of the sewing machine about the virtual sewing line SL, and at a position where part of the outer circumference of the cloth end control roller 22 extends, above the cloth passing plane formed by the outer surface of a cover 30. The rotary shaft 22a of the cloth end control roller 22 is inclined to the upper surface 30u of the cover 30 at the horizontal plane, being parallel to the cloth feeding direction a, and this inclined rotary shaft 22a is rotatably supported on an L-shaped angle member 31. This L-shaped angle member 31 is rotatably supported in the direction of arrow x1-x2 about a support shaft 32 disposed along the horizontal direction orthogonal to the cloth feed direction a. This support shaft 32 is disposed beneath the plane linking the peripheral upper end portion of the front roller 1 and the peripheral upper end portion of the cloth end control roller 22, and at the cloth send-in side to the cloth end control roller 22. The L-shaped angle member 31 is provided with a tension coil spring 33 for elastically rotating and thrusting in the direction of arrow x2 opposite to the direction of arrow x1 of the cloth feed direction about the support shaft 32. This tension coil spring 33 is arrested at a protrusion 30a formed on the inner surface of the cover 30 at its one end, and at a protrusion 31a of the L-shaped angle member 31 at the other end. The rotary shaft 22a of the cloth end control roller 22 is linked and coupled to the stepping motor 28 through an endless belt 34. In the embodiment, although not shown, the cloth end control roller 22 has a member having a large coefficient of friction, such as an O-ring at its peripheral edge, and this member is preferred to be disposed rotatably about the circular axis along the peripheral edge.
The cloth end control roller 23 in the first cloth end position controlling apparatus is disposed, as shown in FIG. 3 and FIG. 4, so that part of the outer circumference of the cloth end control roller 23 extends so as to be exposed downward from the cloth passing surface formed by the outer surface of the cover 30 and come to the left side of the bed M of the sewing machine about the virtual sewing line SL. The rotary shaft 23a of the cloth end control roller 23 is inclined toward the lower surface 30d of the cover 30 parallel and horizontal to the cloth feed direction a, and the inclined rotary shaft 23a is rotatably supported on an L-shaped angle member 35. This L-shaped angle member 35 is supported rotatably in the direction of arrow y1-y2 about a support shaft 36 disposed along the horizontal direction orthogonal to the cloth feed direction a. This support shaft 36 is disposed at the rear side of the cloth feed direction relative to the cloth end control roller 23 at the position near the perpendicular direction passing the peripheral lower end of the cloth end control roller 23 and above the plane linking the peripheral lower end of the front roller 1 and the peripheral lower end of the cloth end control roller 23. This L-shaped angle member 35 is furnished with a torsion coil spring 37 for elastically rotating and thrusting in the direction of arrow y1 opposite to the direction of arrow y2 in the cloth feed direction about the support shaft 36. One end of the torsion coil spring 36 is wound on a protruding screw 36a formed on the support shaft 36, and the other end is wound on the L-shaped angle member 35. The rotary shaft 23a of the cloth end control roller 23 is linked and coupled to the stepping motor 29 through an endless belt 38. In the embodiment, the support shaft 36 is disposed at the rear side of the cloth feed direction relative to the cloth end control roller 23 at the position near the perpendicular direction passing the peripheral lower end of the cloth end control roller 23 and above the plane linking the peripheral lower end of the front roller 1 and the peripheral lower end of the cloth end control roller 23, but not limited to this, however. It may be disposed only within a range at the rear side of the cloth send-in side relative to the cloth end control roller 23 and above the plane linking the peripheral lower end of the front roller 1 and peripheral lower end of the cloth end control roller 23. Although not shown in the embodiment, preferably, the cloth end control roller 23 should have a member larger in frictional coefficient such as O-ring at the peripheral edge, and this member should be disposed rotatably about a circular shaft along the peripheral edge.
The roller holder 24 in the second cloth end position controlling apparatus is, as shown in FIG. 1, comprises of an angle member of nearly L-shape. The roller holder 24 is disposed so that the guide surface side at its one end may be located at the left side along the direction orthogonal to the cloth feed direction a relative to the rib detaching guide 4 above and near the cloth end control roller 22, and the other end is fixed by a bracket 39 through a screw 40. This bracket 39 is fitted to the front end of a rotary arm (not shown) extending in the direction orthogonal to the cloth feed direction a, and the roller holder 24 is rotated vertically by the operation of the air cylinder and others. That is, the roller holder 24 is designed to contact with or depart from the cloth end control roller 22, and be fixed at an action position and a non-action position, and when the roller holder 24 is at the action position, the end of the tubular cloth C is gripped by the roller holder 24 and the cloth end control roller 22. The bracket 39 is provided with an air nozzle 41, and by blowing compressed air from the air nozzle 41 toward the end of the tubular cloth C, curling of the cloth end is prevented.
In the second cloth end position controlling apparatus comprising the cloth end control roller 22 and roller holder 24, when the step portion of the tubular cloth C passes through between the roller holder 24 and cloth end control roller 22, the L-shaped angle member 31 for supporting the cloth end control roller 22 rotates about the support shaft 32 in the direction of arrow x1 in the cloth feed direction while resisting the elastic rotary thrusting force of the tension coil spring 33 dependent on the size of the step portion along with the progress of the step portion in the cloth feed direction. By this rotation, consequently, the gap between the cloth end control roller 22 and roller holder 24 changes automatically and appropriately depending on the thickness of the step portion of the tubular cloth C to allow passing of the end portion, and even during such automatic change of the interval, the peripheral surface of the cloth end control roller 22 is compressed against the tubular cloth C, and keeps gripping the end of the tubular cloth C together with the roller holder 24, thereby acting to correct position deviation of the cloth end in the direction intersecting the cloth feed direction a.
The roller holder 25 in the first cloth end position controlling apparatus is, as shown in FIG. 1, disposed so that the guide surface at its one end may be located below the cloth end control roller 23, and the other end is fixed to the leading end of a piston rod 42a projecting upward from a cylinder 42 and moving upward and downward in the perpendicular direction. That is, the roller holder 25 moves between the action position to contact with the cloth end control roller 23 and the non-action position to depart therefrom. When the roller holder 25 is at the action position, the end of the tubular cloth C is gripped by the roller holder 25 and the cloth end control roller 23.
In the first cloth end position controlling apparatus comprising of the cloth end control roller 23 and roller holder 25, when the step portion of the tubular cloth C passes through between the roller holder 25 and the cloth end control roller 23, the L-shaped angle member 35 for supporting the cloth end control roller 23 rotates about the support shaft 36 in the direction of arrow y2 in the cloth feed direction resisting the elastic rotary thrusting force of the torsion coil spring 37 dependent on the size of the step portion along with the progress of the step portion in the cloth feed direction. By this rotation, consequently, the gap between the cloth end control roller 23 and roller holder 25 changes automatically and appropriately depending on the thickness of the step portion of the tubular cloth C to allow passing of the end portion, and even during such automatic change of the interval, the peripheral surface of the cloth end control roller 23 is compressed to the tubular cloth C, and keeps gripping the end of the tubular cloth C together with the roller holder 25, thereby acting to correct position of the cloth end in the direction intersecting the cloth feed direction a.
At the leading end of a piston rod 42a of the cylinder 42, an air nozzle 43 extending in the direction matching the cloth feed direction is provided, and multiple air injection holes 43a are formed in a row in the air nozzle 43. Compressed air is injected upward from the air injection holes 43a of the air nozzle 43, and the compressed air is blown against the drooping portion of the set tubular cloth C, and the portion of the tubular cloth C is lifted above the circular rib R, and is located above a seam detecting lever 44 positioned at a position along the plane linking the front roller 1 and the peripheral lower end of the rear cloth stretching roller 3. That is, the portion of the tubular cloth C is located at the upward side across the seam detecting lever 44 relative to the circular rib R. This seam detecting lever 44 detects arrival of sewing start portion of the circular rib R and tubular cloth C, and the seam detecting lever 44 retreats gradually in a direction intersecting the cloth feed direction a along with the conveyance of the sewing start portion. While retreating from the point of detection of arrival of the sewing start portion, a passing signal indicating passing of the sewing start portion is being generated continuously, and along with generation of this passing signal, a count signal is generated for counting the control action timing as described below to the rib detaching guide 4 and cloth end detector 26.
The cloth end detector 26 in the second cloth end position controlling apparatus comprises of a reflection type photo detector, and is disposed in the cloth correcting device 21 beneath the rib detaching guide 4 at the action position. This cloth end detector 26 is fixed to the leading end of a piston rod 45a projecting leftward from a cylinder 45 and moving leftward and rightward along the horizontal direction b orthogonal to the cloth feed direction a as shown in FIG. 2, and along with the operation of the cylinder 45, by moving the cloth end detector 26 in the horizontal direction orthogonal to the cloth feed direction a, the position of the cloth end detector 26 can be changed over between a first position (see 26b in FIG. 5) on a cutting line parallel to the cloth feed direction a passing through the cutter 19, and a second position (see 26a in FIG. 5) remote from the cutting line in a direction orthogonal to the cloth feed direction a. The cloth end detector 26 detects the end portion of the tubular cloth C at both positions 26b, 26a. That is, when cutting the end portion of the tubular cloth C by the cutter 19, the cloth end detector 26 is moved to the second position 26a at the right side of the cutting line as shown in FIG. 5, and when not cutting the end portion of the tubular cloth C, the cloth end detector 26 is moved to the first position 26b on the cutting line.
When, as shown in FIG. 4, the cloth end detector 26 detects the end portion of the tubular cloth C in the state of gripping the end portion of the tubular cloth (not shown) by the roller holder 24 and cloth end control roller 22, a correction signal for rotating the cloth end control roller 22 by one step in the counterclockwise direction in the front view is transmitted to the stepping motor 28, and when the end portion of the tubular cloth C is not detected, to the contrary, a correction signal for rotating the cloth end control roller 22 by one step in the clockwise direction in the front view is transmitted to the stepping motor 28. This cloth end detection by the cloth end detector 26 is done sequentially, and by the correction signal generated along with the detection, the tubular cloth C moves in the direction intersecting the cloth feed direction a by the extent corresponding to one-step rotation, and the position is corrected so that the end portion of the tubular cloth C may match with the direction along the cloth feed direction a passing through the detection position of the cloth end detector 26.
A cloth end detector 27 of the first cloth end position controlling apparatus is located beneath the cloth correcting device 21 and at the left side of the left end of the set circular rib R, and this cloth end detector 27 comprises a reflection type photo detector. As shown in FIG. 4, when the cloth end detector detects the end portion of the tubular cloth C in the state of gripping the end portion of the tubular cloth (not shown) by the roller holder 25 and cloth end control roller 23, a correction signal for rotating the cloth end control roller 23 by one step in the clockwise direction in the front view is transmitted to the stepping motor 29, and when the end portion of the tubular cloth C is not detected, to the contrary, a correction signal for rotating the cloth end control roller 23 by one step in the counterclockwise direction in the front view is transmitted to the stepping motor 29. This cloth end detection by the cloth end detector 27 is done sequentially, and by the correction signal generated along with the detection, the tubular cloth C moves in the direction intersecting the cloth feed direction a by the extent corresponding to one-step rotation, and the position is corrected so that the circular rib R and tubular cloth C may not overlap each other on the front roller 1. In the embodiment, although not shown, it is preferred to be designed so as to move the cloth end detector 27 downward when setting the circular rib R and tubular cloth C so as not to impede the setting.
The sewing operation by the sewing machine comprising cloth end position controlling apparatus is described below by referring to the timing chart on FIG. 6.
Prior to operation of the sewing apparatus, the sewing operator applies and sets the circular rib R on the front roller 1, rear roller 2, rear cloth stretching roller 3, and rib detaching guide 4 so that the circular rib R may pass through the needle drop point 5. Successively, the tubular cloth C is applied and sets in the same members as in the case of the circular rib R so as to overlap its end portion with the end portion of the circular rib R in the needle drop point 5. Upon lapse of time T1 after detection (light shielded state) of such application and setting of the circular rib R by the setting detection sensor 6, the rear cloth stretching roller 3 close to the bed M of the sewing machine is moved to the position remote from the bed M of the sewing machine by the operation of the rod-less cylinder 14, and the rib detaching guide 4 is moved to the action position slightly apart upward from the position close to the upper surface of the bed of the sewing machine by the operation of the rod-less cylinder 17. This operation after time T1 is preferably done after setting the tubular cloth C in the members.
In the thus set state of circular rib R and tubular cloth C, for example, by manipulating a pedal switch or the like, a sewing command is issued, and simultaneously with the sewing command, in order to grip the tubular cloth C and guide in the direction intersecting the cloth feed direction a, the roller holders 24, 25 are moved to the individual action positions, and the free feed roller 12 is moved to the position close to the rear roller 2 by the action of the cylinder 11, and compressed air is injected from the air nozzle 43. By the injection of compressed air from the air nozzle 43, the end portion of the tubular cloth C at the lower side of the bed M of the sewing machine is, as shown in FIG. 1, lifted above the lower surface of the bed M of the sewing machine, and is located above the seam detecting lever 44. By holding this state, the sewing start portion of the tubular cloth C to be sewn into the inner side of the circular rib R is detected by the seam detecting lever 44.
Upon lapse of time T2 after issuance of the sewing command, the driving motor 9 is operated for a time T3, and the stepping motor 28 drives and rotates the cloth end control roller 22 by the correction signal issued by the cloth end detector 26 disposed at position 26b on the cutting line. By this driving and rotation of the cloth end control roller 22, the end portion of the tubular cloth C is guided along the cloth end detector 26 disposed at the position 26b, so that the end portion of the tubular cloth C may not be cut off by the cutter 19 upon the start of sewing. At the same time, during time T3, the stepping motor 29 drives and rotates the cloth end control roller 23 by the correction signal generated by detection of the cloth end detector 27, and by this driving and rotation of the cloth end control roller 23, the end portion of the tubular cloth C is guided so as not to overlap with the circular rib R on the front roller 1. That is, as shown in FIG. 5, by the operation of the driving motor 9 and driving and rotation of the cloth end control rollers 22, 23 by the stepping motors 28, 29, the circular rib R and tubular cloth C are supported in the state being separated to the right and left on the front roller 1 and so that the end portion of the tubular cloth C may not be cut off near the cutter 19. Besides, in the cloth end control roller 22, since the circular rib R is supported at a position above the tubular cloth C by the rib detaching guide 4 disposed above and near the cloth end control roller 22, the tubular cloth C can be easily moved to the sewing position at the inner side of the end portion of the circular rib R by driving and rotation of the cloth end control roller 22 by the stepping motor 28.
After the driving motor 9 is operated for time T3, time T4 is provided for lowering the presser foot, and after lapse of time T4, a driving signal of the sewing machine is generated and sewing is started. By the generation of the driving signal of the sewing machine, sewing of the circular rib R and tubular cloth C is started, and when the number of stitches counted from the start point reaches C1 (several stitches corresponding to the distance for conveying the end portion of the tubular cloth C at least from the cutter 19 to the needle drop point 5), the cloth end detector 26 is moved from the position 26b on the cutting line to the position 26a at the right side of the cutting line by the operation of the cylinder 45. By this movement of the cloth end detector 26, the end portion of the tubular cloth C is gradually guided into the cutter 19 side, and the end portion is cut off. That is, by designing so as not to cut off the end portion of the tubular cloth C by the cutter 19 upon start of sewing by the sewing machine, it is possible to eliminate the step difference between the uncut end portion of the tubular cloth C and the end portion of the tubular cloth C on the cutting portion for the circular rib R caused due to deviation of the arrangement of the needle drop point 5 and the cutter 19.
In this way, as the sewing of circular rib R and tubular cloth C progresses, when the sewing start portion reaches the seam detecting lever 44, a passing signal indicating passing of the sewing start portion is issued at this time. Upon lapse of time T6 after detection of the passing signal of the sewing start portion by the seam detecting lever 44, the roller holder 25 is moved to the position apart from the cloth end control roller 23 by the operation of the cylinder 42, and the stepping motor 29 is turned off, thereby stopping the driving and rotation of the cloth end control roller 23. Moreover, when the sewing start portion approaches the rib detaching guide 4 due to progress of sewing of the circular rib R and tubular cloth C, the end portion of the tubular cloth sewn into the circular rib R is gradually lifted to the rib detaching guide 4 side, and the tubular cloth C is guided in the state being gripped between the roller holder 24 and cloth end control roller 22. By this lifting of only the end portion side of the tubular cloth C, the end portion of the tubular cloth C being supported beneath the cloth guide member 20 is guided gradually above the cloth guide member 20, so that the end portion of the tubular cloth C may not be cut by the cutter 19.
When the number of stitches counted after the operation of the stepping motor 29 is turned off reaches C2, the rib detaching guide 4 is lowered and moved to the position close to the upper surface of the bed M of the sewing machine from the position remote from the upper surface of the bed M of the sewing machine by the operation of the rod-less cylinder 17. When the number of stitches counted from the start of lowering of the rib detaching guide 4 reaches C3, the cloth end detector 26 is moved to the position 26b on the cutting line from the position 26a at the right side of the cutting line by the operation of the cylinder 45, and by this move of the cloth end detector 26, the end portion of the tubular cloth C is not cut by the cutter 19. That is, by designing so as not to cut the tubular cloth C by the cutter 19 at the end of sewing, the end portion of the tubular cloth C can be guided so as to go along the end portion of the tubular cloth C upon start of sewing, and therefore the end portion of the tubular cloth C sewn into the circular rib R upon completion of sewing is changed over in a linear state. When the number of stitches counted from the start of lowering of the rib detaching guide 4 reaches C4, the rib detaching guide 4 is moved away to the right side waiting position at the base side of the bed M of the sewing machine from the action position located above the virtual sewing line SL by the operation of the cylinder 16, so as not to block passing of the sewing start portion approaching by the progress of sewing of circular rib R and tubular cloth C. When the number of stitches counted from the start of operation of the cylinder 16 reaches C5, the operation of the stepping motor 28 is turned off, thereby stopping driving and rotation of the cloth end control roller 22.
The sewing machine driving signal generated along with progress of is sewing of the circular rib R and the tubular cloth C is stopped when the number of stitches counted from the start of the lowering move of the rib detaching guide 4 reaches C6. Within time T7 after stopping of the sewing machine driving signal, the thread is cut by a thread cutting device (not shown), and the presser foot is raised, so that sewing of circular rib R and tubular cloth C is over. Upon lapse of time T7 after stop of the sewing machine driving signal, the free roller 12 moves to the position remote from the rear roller 2 by the action of the cylinder 11. At this moment, the sewing object is taken out from the sewing apparatus, and finally removal of the sewing object is detected by the setting detection sensor 6 (light transmission state), and at the same time the rib detaching guide 4 is moved to the action position located on the virtual sewing line by the action of the cylinder 16 so as to be ready for the sewing object to be set next.
During operation of the embodiment based on the timing chart, when the step portion of the tubular cloth C passes through between the cloth end control rollers 22, 23 and roller holders 24, 25, the L-shaped angle members 31, 35 for supporting the cloth end control rollers 22, 23 are guiding the end portion of the tubular cloth C in the direction intersecting the cloth feed direction a while rotating in the direction of arrows x1, y2 as the cloth feed direction, while resisting the rotary thrusting force, about the support shafts 32, 36 depending on the step portion of the tubular cloth C.

Number	Name	Date
5505149	Schramayr et al.	Apr 1996
5562060	Price et al.	Oct 1996
5622128	Sahl	Apr 1997

Cloth end position control apparatus for a sewing machine

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