The present invention relates to a clothes dryer motor support assembly, more particularly, it relates to the support of the motor relative to the dryer cabinet.
Clothes dryer motor assemblies typically comprise a motor mount having a motor mounted thereto. The motor mount may rest directly on a floor of the dryer cabinet or may rest atop a raised floor portion. In other prior assemblies, the motor is suspended from above by a raised platform.
Clothes dryer motors produce a substantial amount of vibration which may be transmitted to the cabinet floor. This vibration produces noise as the cabinet vibrates. In some cases, the motor vibration may cause the dryer cabinet, or more specifically, the cabinet floor, to resonate. Resonance can generate loud unwanted noise. Vibration and noise are very displeasing to a user of the clothes dryer.
In the past, clothes dryer apparatus have been developed to overcome the problem of motor vibration, resonance, and noise. Some assemblies include a raised floor portion in order to strengthen the structure upon which the motor assembly rests. However, the raised floor portion takes up space inside the dryer cabinet.
Other designs include means of insulating the motor from the cabinet via the placement of rubber insulators between the motor mount and the cabinet. The rubber insulators cushion the motor, thus reducing transmittance of motor vibration. However, these methods may not overcome the problem of resonance. Further, the addition of rubber insulators to the motor assembly takes up space inside the dryer cabinet and requires the use of additional materials to be used for insulation.
Yet another type of apparatus used to reduce vibration and noise created by the motor includes the application of an insulating ring for insulating the motor shaft bearing from the motor mount. Apparatus such as these may not solve the problem of resonance and once again include additional insulating materials, which can increase cost and assembly time. Further, the placement of an insulating ring between the motor shaft bearing and the motor mount requires complicated assembly and thus increases costs associated with time and labour.
As a result of these deficiencies in past practices, it is clear that there is a need for an apparatus that effectively supports the motor assembly without taking up additional space in the cabinet, while reducing noises and vibration.
The present invention relates to a clothes dryer motor support assembly, more particularly, it relates to the support of the motor relative to the dryer cabinet.
In accordance with one embodiment of the present invention, there is provided a clothes dryer comprising a cabinet comprising a floor. The floor comprises a central portion, an outside peripheral portion, and at least one opening passing through the central portion. There is further provided a motor assembly located inside the cabinet and spaced above floor over the at least one opening. The motor assembly comprises a motor and a motor mount for mounting of the motor thereto. The motor mount further comprises a base. The clothes dryer further provides a support assembly comprising at least one support portion spaced below and spanning across the central portion of the floor of the cabinet. The support portion passes beneath the at least one opening. The support portion comprises oppositely disposed end portions secured with the outside peripheral portion of the floor. One of the support portion and the motor mount base further comprises at least one projection extending therefrom toward the other one of the support portion and the motor mount base. The at least one projection passes through the at least one opening with clearance to secure the support portion with the base of the motor mount whereby the motor is supported within the cabinet and is isolated from the central portion of the floor.
By isolating the motor from the central portion of the floor, vibration of the floor due to motor operation is reduced. Further, by placing the support portion below the central portion of the cabinet floor, the support portion is not located in the cabinet taking up space in the cabinet.
It should be understood that several combinations of the number of projections to the number of openings in the central portion of the floor may fall within the realm of the present invention. For example, all projections may pass through a single opening in one combination and in another combination, there is one opening corresponding to each projection. In yet another exemplary combination, two projections may pass through a first corresponding opening while another three projections may pass through a second corresponding opening. As can be appreciated, there can be several combinations depending on the number of projections and openings utilised.
The motor assembly, the support assembly and the at least one opening may be co-located away from a center of the central portion of the floor.
In accordance with another embodiment of the present invention, there is provided at least two openings passing through the central portion. The clothes dryer further comprises a support assembly comprising two parallel spaced apart support portions each spaced below and spanning across the central portion of the floor of the cabinet. The support portions pass beneath the openings. Each support portion comprises oppositely disposed end portions secured with the outside peripheral portion of the floor. Each support portion comprises at least one projection extending from the support portion toward the motor mount base. Each projection passes through a corresponding one of the openings with clearance to secure the support portion with the base of the motor mount whereby the motor is supported within the cabinet and is isolated from the central portion of the floor.
In accordance with yet another embodiment of the present invention there is provided four openings passing through the central portion of the floor. Further, the clothes dryer comprises a support assembly comprising two parallel spaced apart support portions each spaced below and spanning across the central portion of the floor of the cabinet. Each support portion further comprises two projections extending from the support portion toward the motor mount base with each projection passing through a corresponding one of the openings with clearance to secure the support portion with the base of the motor mount whereby the motor is supported within the cabinet and is isolated from the central portion of the floor. The motor assembly, the support assembly, and the four openings are co-located away from a central portion of the floor.
The cabinet may further comprise front, rear, and side walls mounted to the outside peripheral portion of the floor.
In an alternative embodiment, the support portion comprises at least one material more rigid than the floor of the cabinet for reducing vibration transmitted from the motor to the cabinet floor via the support portion.
A center of the central portion of the floor may comprise a first resonant frequency corresponding to a motor vibration frequency. The at least one material comprising the support portion may comprise a second resonant frequency that is different from the first resonant frequency and harmonics thereof.
In one embodiment, the support end portions each further comprise at least one bendable locating tab. Each locating tab passes through a corresponding aperture in the outer peripheral portion of the cabinet floor. The aperture is configured to permit the passage of the locating tab therethrough. The bendable locating tab is bent to locate the support assembly relative to the floor. Each support end portion further comprises at least one end portion hole. The outer peripheral portion comprises at least one peripheral portion hole. The peripheral portion hole is aligned with the end portion hole. Each end portion is fastened to the outer peripheral portion by a threaded screw passing through the end portion hole and the peripheral portion hole.
In another embodiment, the cabinet side walls each comprise an inwardly depending flange portion for the attachment of the side wall to the cabinet floor. The inwardly depending flange portion and the outer peripheral portion of the floor sandwich the support portion end portions. The inwardly depending flange portion further comprises flange holes aligned with and corresponding in diameter to the end portion holes and the peripheral portion holes for the passage of the threaded bolt or screw therethrough. The unthreaded bolt or screw passes through the flange hole, the end portion hole and the peripheral portion hole to secure the end portion.
For a more thorough understanding of the nature and objects of the present invention reference may be had, by way of example, to the accompanying diagrammatic drawings in which:
a, 5b, 5c and 5d are cross-section drawings of different embodiments of the engagement between the motor mount base and a support portion.
a is a perspective view of another embodiment of a support portion.
b is a perspective view of yet another embodiment of a support portion.
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In
In
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It should be understood that in alternative embodiments, the projections 48 could be separate pieces from the support portions 50 and fastened thereto by suitable means. Also in the alternative embodiment shown in
Further, in some embodiments, the support portion 50 may further comprise a raised platform portion 90 (
The center 44 of the central portion of the floor 42 has a resonant frequency associated therewith. This resonant frequency has been known to correspond to a harmonic of the frequency at which the motor 34 vibrates when in operation. It is preferred that the material or materials from which the support portion(s) 50 is comprised has a second resonant frequency different from the operating frequency of the motor or harmonic frequencies of this operating frequency. Further, the support portion 50 is more rigid than the cabinet floor 22 which limits or eliminates the transmittance of vibration from the motor 34 to the cabinet 11 via the support portion 50.
In the preferred embodiment, the central portion 42 may resonate at a frequency of approximately 360 Hz. The motor 34 of the preferred embodiment operates at a frequency of approximately 60 Hz. Resonance of the cabinet floor 22, may cause increasing amounts of noise. In order to reduce noise, vibration due to the motor operating frequency is kept from transferring directly to the central portion 42 of the cabinet floor by having the support portion 50 comprised of at least one material having a resonant frequency different from 360 Hz and not related to a harmonic frequency of the motor operation. This embodiment improves rigidity to the structure supporting the motor 34 to prevent or limit the transmittance of vibration from the motor 34 to the cabinet 11 via the support portion 50. Further, the motor assembly 30 is supported such that neither the motor assembly 30 nor the support assembly 54 is in contact with the central portion 42 of the floor. The at least one support portion 50 of the support assembly 54 may comprise various embodiments.
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An advantage of the present invention lies in the increased rigidity of the support assembly 54 supporting the motor assembly 30. The support portions 50 are preferably made from a material that is rigid. Preferably, the projections 48 are composed of the same material as the rest of the support portion 50. However, provided that the projections 48 are made of a material that is rigid, it may be made of a different material than the support portion 50. Materials may include, but are not limited to steel, aluminum or rigid plastics, for example. The rigid material of the support assembly 54 does not resonate with the vibration frequency of the motor 34 and reduces vibration transmittance from the support assembly 54 to the cabinet 11. This assists in reducing noise generated by the operation of the dryer 10.
In the preferred embodiment, the support assembly 54 is secured to the outer peripheral portion 40 of the cabinet floor 22 in three ways. First, the locating tabs 62 positively locate the support portions 50 to the cabinet floor 22. Second, the end portions 52 are fastened to the outer peripheral floor portion 40 by a screw or a bolt. Third, the end portion is sandwiched between the cabinet floor outer peripheral portion 40 and the inwardly depending flange portion 86 of the cabinet side wall 18, 20. By securing the support assembly 54 in this fashion, the support portions 50 are held fast and are prevented from moving even slightly in any direction relative to the floor and side wall. Further, the outer peripheral portion 40 is a more rigid area of the cabinet floor 22 than the central portion 42. By securing the end portions 52 at the outside peripheral portion 40, the contact between the support assembly 54 and the cabinet 11 is limited. Further, the outer peripheral portion 40 is one of the most rigid portions of the cabinet 11, since the rear wall 16 and the side walls 18, 20 are secured with the outer peripheral portion 40. Thus, the rigidity of the outer peripheral portion 40 combined with the limited contact relationship between the support assembly 54 and the outer peripheral portion 40 and the holding fast of the end portions 52 serves to further reduce or eliminate vibration transmitted from the motor 34 to the cabinet 11.
In an alternative embodiment, the support assembly 54 may comprise a single support portion 50 that is spaced below the floor 22. In this embodiment, the single support portion 50 may resemble the support portion 50 shown in
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While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modifications within the scope of the present invention as disclosed herein.
Number | Date | Country | Kind |
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2627713 | Mar 2008 | CA | national |
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Number | Date | Country | |
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20090242727 A1 | Oct 2009 | US |