The present application is related to Applicants commonly assigned U.S. patent application Ser. No. 11/430,934 filed concurrently herewith and entitled Clothes Dryer Door Assembly.
The present invention relates to clothes dryers, and more particularly relates to a clothes dryer door assembly with a viewing window that is adapted to be reversibly mounted to a clothes dryer cabinet.
A domestic clothes dryer typically has a cabinet including a front panel with an access opening through which clothes are loaded and unloaded into a rotating drum. The door is mounted through one or more hinges to the cabinet front panel on one side of the access opening.
Typically, these doors are manufactured to open by pivoting out to the right or the left. While it is possible to order the door to pivot out in the direction required for the user, should the need arise by the user changing living space or laundry space in the home, it may be necessary to reverse the door and change the side to which the door pivots open. For example, the location of the washing machine relative to the dryer is fixed by pre-existing plumbing and/or dryer vent holes and this may require changing the pivot direction the door opens to facilitate transfer of clothing from the washing machine to the clothes dryer. Thus, it would be desirable to have a window dryer door that could be reversed so that it could readily be hung or mounted from either side of the access opening depending on the requirements of the particular installation. Further, it may be desirable for a manufacturer to be able to easily reverse the mounting side of the door.
For a door having a viewing window, many of these doors are port hole type doors and the clothes dryer typically has a front panel with a circular opening and a circular door jam. The dryer drum bulkhead is mounted in the dryer adjacent the panel and has a circular opening that is cropped horizontally along the bottom of the opening permitting the dryer bulkhead to provide a trap duct for receiving a filter through which air exits the dryer drum. This type of dryer construction results in the window door typically comprising an outer circular window of plastic and an inner glass window that is non-circular and is cropped to conform to the opening in the bulkhead of the dryer. Reversing the hinge for this type of dryer door involves the disassembly of the door, reversing of the hinge and then re-assembly of the complete door.
Clearly, there is a need for an improved window type dryer door that may be converted to open from an opposite side of the dryer that does not involve the complete disassembly of the door.
The present invention relates to a clothes dryer door assembly with a viewing window that is adapted to be reversibly mounted to a clothes dryer cabinet. The door assembly comprises an inner door assembly supporting an inner window and an outer door assembly supporting an outer window. The inner door assembly removably carries a hinge and the outer door assembly is removably secured with the inner door assembly. In order to reverse the door, the outer door assembly is removed from the inner door assembly. The hinge is removed from the inner door assembly and re-positioned 180 degrees on the inner door assembly. The outer door assembly is then rotated 180 degrees and reattached to the inner door assembly. The reversing of the inner door assembly relative to the outer door assembly of the present invention does not require disassembly of either the inner and outer door assemblies.
In accordance with a method of the present invention, the door assembly may be reversibly mounted to a clothes dryer cabinet by the steps of:
removing the door assembly at the hinge from the clothes dryer cabinet,
removing the outer door assembly from the inner door assembly,
removing the hinge from the inner door assembly and re-securing the hinge on the inner door assembly rotated 180 degrees from an initial position,
re-attaching the outer door assembly to the inner door assembly; and,
re-attaching the door assembly at the hinge to the clothes dryer cabinet.
In an embodiment of the door assembly where the outer door assembly comprises a handle mounted to one side of the door, the method of the invention further comprises, prior to the step of re-attaching the outer door assembly, the step of rotating the outer door assembly relative to the inner door assembly to rotate the handle to another side of the door. The rotation of the outer door assembly to the inner door assembly may be a 180 degrees rotation.
In an embodiment of the door assembly where the inner door assembly further removably carries a retainer disposed 180 degrees from the hinge, the method further comprises, prior to re-attaching the outer door assembly to the inner door assembly, the step of removing the retainer from the inner door assembly and re-securing the retainer on the inner door assembly rotated 180 degrees from an initial position.
In one embodiment of the invention there is provided a door assembly adapted to be mounted in alternate positions on the front panel of a clothes dryer cabinet so that the door assembly can be configured to be opened from either left or right side. The door assembly comprises an inner door assembly. The Inner door assembly comprises an inner door frame support for supporting an inner window, a mask frame secured to the inner door support frame for masking the inner door frame, and a hinge structure removably secured in one of two first positions to the inner door frame support. The door assembly comprises an outer door assembly removably secured in one of two second positions to the inner door assembly. The outer door assembly comprises an outer window secured to an outer peripheral cover. The cover covers the hinge structure, the mask frame and the inner door frame support when the outer door assembly is secured to the inner door assembly.
In one embodiment of the invention there is provided a door assembly adapted to be mounted in alternate positions on the front panel of a clothes dryer cabinet so that the door assembly can be configured to be opened from either left or right side. The door assembly comprises an inner door assembly and an outer door assembly removably secured in one of alternate positions to the inner door assembly. The inner door assembly comprises an inner door frame support having a first peripheral flange having two horizontally disposed hinge seat portions. The inner door frame support has a recessed window seat portion surrounding a first central opening defined by the inner door frame support. The inner door assembly comprises an inner window seated in the window seat portion across the first central opening, a mask frame secured to the inner door frame support for masking the inner door support and for securing the inner window in the recessed window seat portion. A hinge structure is removably secured in one of the horizontally disposed hinge seat portions and comprises a hinge element extending from the inner door assembly. The outer door assembly comprises an outer window attached to an outer cover. The cover comprises a second central opening and a second peripheral flange adapted to cover the hinge structure, the mask frame and the first peripheral flange of the inner door frame support. The second window extends across the second central opening of the cover.
For a better understanding of the nature and objects of the present invention reference may be had by way of example to the accompanying diagrammatic drawings.
Clothes are inserted into, and removed from, the drum 26 through opening 32. Opening 32 is shown closed by a window or port-hole like door 60. Door 60 has a handle 62 for pivotally opening the door about hinge 64.
In accordance with the present invention, the assembly of the door 60 is now described with respect to
The inner door assembly 66 further comprises an inner window 82. The inner window 82 comprises a flat glass piece which is circular in shape and has a truncated or cropped lower edge portion 86. In alternative embodiments, the glass may be a molded glass. The peripheral edge of the glass is surrounded by a gasket 88. The window 82 is adapted to be seated within the recessed seat portion 80 of the inner door frame support 70 so as to extend across the first central opening 81.
The inner door assembly 66 further comprises a mask frame 90 that is secured with the inner door frame support 70 to secure the window 82 in place in the window seat portion 80. The mask frame 90 is illustrated as a separate part in
The mask frame 90 defines a second central opening 98. The mask frame 90 has two cut out slots 100 between the flanges 93. These cut out slots 100 are positioned adjacent to the horizontally disposed hinged seat portions 76 when the inner door assembly 66 is assembled. From
Referring to
Referring to
Referring to
In a similar manner the retainer 116 is removably mounted by fasteners 122 in the other one of the horizontally disposed hinged seat portions 76 of the inner door support frame. The retainer 116 comprises a cover 124 and a retainer portion 126. The retainer portion 126 is adapted to engage the gasket 88 of the inner window 82 to positively hold the window 82 in the recessed seat portion 80. In the detailed description the hinge 64, retainer 116 and mask frame 90 act to hold the window 82 in place on the inner door frame support 70. It should be understood that either the mask frame 90 or the hinge 64 and retainer 116 may be used mutually exclusive of each other to secure the window 82 in place on the inner door frame.
Referring to
The peripheral ring like flange 134 of the outer window 130 is nested in the ring like peripheral flange 142 and the rim 146 of the cover 140. The flange 134 is substantially coextensive with the peripheral flange 142 of the cover 140 except for the cut out portion 136 that is provided to allow the cover flange 142 to overlay the hinge structure 64.
To complete the assembly of the door 60 the inner door 66 is secured to the outer door 68 by a plurality of fasteners 160 that pass through aligned apertures 250 in the peripheral flange 74 of the inner door frame support 70, the peripheral flanges 93 of the mask frame 90, the peripheral flange 134 of the outer window 130 and into receiving studs (not shown) found on the rear surface of the peripheral flange 142 of the cover member 140.
Additionally latches or spacers 170 (see
Referring to
The construction of the clothes dryer door assembly 60 allows for a the mask frame 90 to be secured to the inner door frame support 70 so as to hold the inner window 82 in place without having to utilize additional fasteners other than the hinge 64 and the retainer 126 to hold the window 82 in place. Further, the door structure of the present invention is adapted for reversibility or for rotation of the outer door assembly 68 relative to the inner door assembly 66.
The door assembly 60 is adapted to be mounted in alternate positions on the front panel 14 of the clothes dryer cabinet 12 so that the door assembly 60 can be configured to open either from the left or ride side. As shown in
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modifications within the spirit and scope of the present invention disclosed herein.
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