Patent Application
20170241067
The present disclosure relates to the field of clothes dryers, and in particular to a clothes dryer using far-infrared heating and a clothes-drying control method thereof.
In the existing art, some clothes dryers or washing-drying integrated machines use a far-infrared heating technology to dry clothes. Specifically, far-infrared heaters are arranged on or outside drying drums of the clothes dryers or the washing-drying integrated machines; the far-infrared heaters can emit far-infrared rays; the far-infrared rays have an energy characteristic of being absorbed by water but not absorbed by air; therefore, the far-infrared rays are radiated to interiors of the drying drums, are absorbed by water in heated objects, and are directly converted into a heat energy for converting the water in the heated objects into water vapor to be drained out.
However, the existing clothes dryers or washing-drying integrated machines use the far-infrared heating technology; on and off of a group of far-infrared heaters are usually controlled by a relay arranged on a PCB (Printed Circuit Board); a temperature controller is mounted near each of the far-infrared heaters to prevent that the temperature of the far-infrared heater is too high; and a temperature sensor is arranged in the drying drum to control that the temperature inside the drum is not excessive. As a result, if an existing far-infrared heating control mode is used, one relay and one temperature controller need to be configured for each far-infrared heater, and multiple groups of relays and temperature controllers need to be arranged in the entire clothes dryer or washing-drying integrated machine, to result in complicated circuits and waste of cost.
The far-infrared heaters are made of TCM (Tin Ceramic Membrane) materials; the TCM is a novel functional ceramic composite electric heating material, has characteristics of converting electric energy into the heat energy and then converting the heat energy into the far-infrared rays, can be made into low-temperature and middle-temperature high-efficiency far-infrared components, can produce rich long-wavelength far-infrared rays, is a pioneering, energy-saving and most advanced high-technology novel product, has thermal efficiency up to 92%, saves electricity by 20%-30% compared with conventional electric heating components, and fully complies with environmental protection requirements as a clean energy. When the far-infrared heaters are used in the clothes dryers or washing-drying integrated machines for drying the clothes, since a power density of the far-infrared heaters is relatively low and large heating areas are required, single-piece power of the existing far-infrared heaters is 200-400 W generally, e.g., an ordinary 5 kg clothes dryer at least needs 3-6 far-infrared heaters; and if the existing heating control mode is used, one relay and one temperature controller need to be configured for each far-infrared heater, i.e., 3-6 groups of relays and temperature controllers are required, to result in complicated circuits and waste of cost.
Based on the above descriptions, there is an urgent need for a novel far-infrared clothes-drying control system, to solve problems of complicated circuits of the control system and waste of cost in the existing art.
In view of this, an objective of the present disclosure is to provide a clothes dryer using far-infrared heating; and the clothes dryer only needs to be configured with one relay and one temperature controller to monitor all far-infrared heaters, thereby simplifying circuits and saving cost.
Another objective of the present disclosure is to provide a clothes-drying control method using far-infrared heating; the method is applied to the above clothes dryer using far-infrared heating; and the control method is simple and easy to operate.
Embodiments of the present disclosure adopt following technical solutions.
A clothes dryer using far-infrared heating includes a clothes-drying drum, and further includes at least one far-infrared heater, a humidity sensor for detecting exhaust humidity of the clothes-drying drum, a relay and a controller having an output end connected with the relay; where all the far-infrared heaters are connected with a power supply through the relay; a first temperature sensor is mounted inside one of the far-infrared heaters; the first temperature sensor and the humidity sensor are connected with an input end of the controller; and the controller controls on and off of the relay according to a received temperature signal or humidity signal.
The clothes dryer using far-infrared heating further may include at least one second temperature sensor for detecting temperature inside the clothes-drying drum; and the second temperature sensor is connected with the input end of the controller.
The second temperature sensor may be arranged at an air outlet of the clothes dryer.
The humidity sensor may be arranged at the air outlet of the clothes dryer.
A fan may be arranged at an air inlet of the clothes dryer; power of the fan is 10-20 W; and the fan is connected with the controller.
Mounting holes may be arranged in the clothes-drying drum; and the far-infrared heaters are mounted in the mounting holes for heating interior of the clothes-drying drum.
At least one group of hole arrays may be arranged on the clothes-drying drum; each group of the hole arrays is composed of a plurality of holes; and the far-infrared heaters are arranged outside the hole arrays, and can heat interior of the clothes-drying drum through the hole arrays.
A clothes-drying control method using far-infrared heating, applied to the clothes dryer using far-infrared heating according to a first item and includes the following steps:
in S11, detecting, by a first temperature sensor, temperature in a far-infrared heater and transmitting the temperature to a controller in the form of signal; meanwhile detecting, by a humidity sensor, humidity of gas in a clothes-drying drum and transmitting the humidity to the controller in the form of signal;
in S12, comparing, by the controller, the received humidity value with a preset humidity value; executing a step S14 when the humidity value is greater than the preset humidity value; and executing a step S13 when the humidity value is less than or equal to the preset humidity value;
in S13, controlling a relay to be in an off state by the controller;
in S14, comparing, by the controller, the received temperature in the far-infrared heater with a preset upper limit temperature Tmax1 and a preset lower limit temperature Tmin1; executing the step S13 when the temperature in the far-infrared heater is higher than the preset upper limit temperature Tmax1; and executing a step S15 when the temperature in the far-infrared heater is lower than the preset lower limit temperature Tmin1; and
in S15, controlling the relay to be in an on state by the controller.
A clothes-drying control method using far-infrared heating, applied to the clothes dryer using far-infrared heating according to a second item and includes the following steps:
in S21, detecting, by a first temperature sensor, temperature in a far-infrared heater and transmitting the temperature to a controller in the form of signal; detecting, by a humidity sensor, humidity of gas in a clothes-drying drum and transmitting the humidity to the controller in the form of signal; meanwhile detecting, by a second temperature sensor, the temperature in the clothes-drying drum and transmitting the temperature to the controller in the form of signal;
in S22, comparing, by the controller, the received humidity value with a preset humidity value; executing a step S24 when the humidity value is greater than the preset humidity value; and executing a step S23 when the humidity value is less than or equal to the preset humidity value;
in S23, controlling a relay to be in an off state by the controller;
in S24, comparing, by the controller, the received temperature in the far-infrared heater with a preset upper limit temperature Tmax1 and a preset lower limit temperature Tmin1, and comparing the received temperature in the clothes-drying drum with a preset upper limit temperature Tmax2 and a preset lower limit temperature Tmin2; executing the step S23 when at least one of conditions that the temperature in the far-infrared heater is higher than the preset upper limit temperature Tmax1, and the temperature in the clothes-drying drum is higher than the preset upper limit temperature Tmax2 is satisfied; and executing a step S15 when at least one of conditions that the temperature in the far-infrared heater is lower than the preset lower limit temperature Tmin1, and the temperature in the clothes-drying drum is lower than the preset lower limit temperature Tmin2 is satisfied; and
in S25, controlling the relay to be in an on state by the controller.
The technical solutions proposed by embodiments of the present disclosure have beneficial effects that: all the far-infrared heaters are connected with the power supply through one relay, i.e., the on and off of all relays are controlled by one relay; one first temperature sensor is mounted inside one of the far-infrared heaters; the first temperature sensor and the humidity sensor for detecting the exhaust humidity of the clothes-drying drum are connected with the controller; the controller controls the on and off of the relay according to the received temperature signal or humidity signal; therefore, a control system described above simplifies circuits and saves cost.
In order to more clearly illustrate the technical solutions in embodiments of the present disclosure, drawings which are required to be used in the descriptions of embodiments of the present disclosure are briefly introduced hereinafter. It is apparent that the drawings described below are only some embodiments of the present disclosure; for those ordinary skilled in the art, other drawings can also be obtained in accordance with contents and these drawings of embodiments of the present disclosure without paying creative efforts.
In the figures:
1: Far-infrared heater; 2: Controller; 3: Relay; 4: Power supply; 5: First temperature sensor; 6: Humidity sensor; 7: Second temperature sensor; 8: Fan.
In order to make solved technical problems, adopted technical solutions and achieved technical effects of the present disclosure clearer, the technical solutions of embodiments of the present disclosure are further described in detail in combination with the drawings below. Apparently, the described embodiments are merely some embodiments of the present disclosure, rather than all embodiments. All other embodiments obtained by those skilled in the art without paying creative efforts fall within a protection scope of the present disclosure, based on embodiments of the present disclosure.
The far-infrared heater provided by the present disclosure can be applied to a washing-drying integrated machine and can also be applied to a clothes dryer; and the clothes dryer is introduced below as an example. The clothes dryer includes a tank body and a far-infrared clothes-drying control system; the far-infrared clothes-drying control system includes a clothes-drying drum, which is rotatably arranged inside the tank body.
During operation, the first temperature sensor 5 detects temperature in the far-infrared heaters 1 and transmits the temperature to the controller 2 in the form of signal; meanwhile, the humidity sensor 6 detects humidity of gas discharged from the clothes-drying drum and transmits the humidity to the controller 2 in the form of signal.
The controller 2 compares the received temperature in the far-infrared heaters with a preset upper limit temperature Tmax1 and a preset lower limit temperature Tmin1, controls the relay 3 to be turned off when the temperature in the far-infrared heaters is higher than the preset upper limit temperature Tmax1, and controls the relay 3 to be turned on when the temperature in the far-infrared heaters is lower than the preset lower limit temperature Tmin1; and meanwhile, the controller 2 compares the received humidity value with a preset humidity value, and controls the relay 3 to be turned off and terminates a drying process when the humidity value is less than the preset humidity value.
Since the far-infrared heater 1 itself has a temperature limiting characteristic (temperatures are different according to different TCM systems, generally 200-400° C.) and a high degree of consistency; the control system no longer adopts a mechanical temperature controller, but only one first temperature sensor 5 is mounted on one far-infrared heater 1 for detecting and controlling temperature. Specifically, the first temperature sensor 5 is mounted inside the far-infrared heater 1; current of the far-infrared heaters 1 has a characteristic of increasing gradually; all the far-infrared heaters 1 are controlled by only one relay 3, rather than respectively controlled by a plurality of relays 3. In this way, the system can control all the far-infrared heaters 1 by using only one first temperature sensor 5 and one relay 3, to simplify circuits and also save cost.
In the present embodiment, the far-infrared heaters 1 can be mounted on the clothes-drying drum or mounted between the clothes-drying drum and the tank body. When the far-infrared heaters 1 are mounted on the clothes-drying drum, mounting holes are arranged in the clothes-drying drum; and the far-infrared heaters 1 are mounted in the mounting holes so as to heat interior of the clothes-drying drum.
In the present embodiment, as another solution, when the far-infrared heaters 1 are mounted between the clothes-drying drum and the tank body, at least one group of hole arrays is arranged on the clothes-drying drum; each group of the hole arrays is composed of a plurality of holes; and the far-infrared heaters 1 are arranged outside the hole arrays, and can heat interior of the clothes-drying drum through the hole arrays.
Since normal operation temperature of the far-infrared heaters used in the clothes-drying system in the existing art is 600° C. and may reach to 1000° C. under abnormal conditions, control of the temperature is particularly important; besides the above-mentioned temperature detection and protection for the far-infrared heaters, a temperature sensor is further arranged in the clothes-drying drum; the temperature sensor is configured to detect the temperature in the clothes-drying drum and prevent clothes from being damaged due to excessively high temperature in the clothes-drying drum, which requires the whole machine to be equipped with a high-power fan, so as to make the temperature in the drum as even as possible, so that security problems may occur when an air speed is slightly lower, or an air duct is slightly blocked.
In the control system, the far-infrared heaters 1 are configured to heat clothes; the temperature of the far-infrared heaters 1 is locked, e.g., the temperature of a 200 membrane system is not higher than 200° C., and the far-infrared heaters are automatically powered off when the temperature exceeds 200° C.; furthermore, the clothes are not heated by an air medium, but water of the clothes is directly heated by emitted far-infrared radiation; these two aspects ensure use security firstly, so the temperature sensor arranged in the clothes-drying drum in a traditional clothes-drying system is no longer so important, and temperature detection accuracy in the clothes-drying drum is no longer dependent on the air speed. However, for the clothes to be dried, if the clothes are made of chemical fibers, wools and other fabrics with high temperature requirements, the requirements for the temperature in the clothes-drying drum are also relatively high.
Therefore, in the present embodiment, as a solution, at least one second temperature sensor 7 is further arranged on the clothes dryer; the second temperature sensor 7 is connected with the input end of the controller 2, for detecting the temperature in the clothes-drying drum and transmitting the temperature to the controller 2; the controller 2 compares the received temperature in the clothes-drying drum with a preset upper limit temperature Tmax2 and a preset lower limit temperature Tmin2, controls the relay 3 to be turned off when the temperature in the clothes-drying drum is higher than the preset upper limit temperature Tmax2, and controls the relay 3 to be turned on when the temperature inside the clothes-drying drum is lower than the preset lower limit temperature Tmin2.
In the present embodiment, as a solution, the second temperature sensor 7 is arranged at an air outlet of the clothes dryer.
In the present embodiment, the number of the second temperature sensors 7 is at least one; when the number of the second temperature sensors 7 is plural, after all the second temperature sensors 7 transmit the detected temperatures in the clothes-drying drum to the controller 2; the controller 2 averages all the received temperatures in the clothes-drying drum, and then compares an average value with the preset upper limit temperature Tmax2 and the preset lower limit temperature Tmin2.
In the present embodiment, as a solution, a fan 8 is arranged at an air inlet of the clothes dryer; power of the fan 8 is 10-20 W; the fan 8 is connected with the controller 2; and the controller 2 controls rotation of the fan 8. Since the control system avoids dependence on air speed, the use of the high-power fan is avoided, and only one smaller fan is required for auxiliary dehumidification; and therefore, noise of such clothes dryer is low.
In the present embodiment, since a low-power fan is used in the control system, hot and humid gas may be aggregated toward the air outlet at the top of the clothes dryer; and therefore, as a solution, the humidity sensor 6 is placed at the air outlet of the clothes dryer in order to more accurately measure the humidity.
In the present embodiment, as a solution, the controller 2 is made into a PCB integrated circuit board.
The present disclosure also provides a clothes-drying control method using far-infrared heating; the clothes-drying control method is applied to a clothes dryer using far-infrared heating in which a first temperature sensor 5 and a humidity sensor 6 are arranged but the second temperature sensor 7 is not arranged;
In S11, after a drying process is started, the first temperature sensor 5 detects temperature in a far-infrared heater 1 and transmits the temperature to a controller 2 in the form of signal; meanwhile the humidity sensor 6 detects humidity of gas in a clothes-drying drum and transmits the humidity to the controller 2 in the form of signal;
in S12, the controller 2 compares a received humidity value with a preset humidity value; when the humidity value is less than or equal to the preset humidity value, it is indicated that clothes in the clothes-drying drum are dried, a step S13 is executed; and when the humidity value is greater than the preset humidity value, a step S14 is executed;
in S13, the controller 2 judges whether the relay 3 is in an off state, and controls the relay 3 to be in the off state and terminates the entire drying process if the relay 3 is not in the off state;
in S14, the controller 2 compares the received temperature in the far-infrared heater with a preset upper limit temperature Tmax1 and a preset lower limit temperature Tmin1; the step S13 is executed when the temperature in the far-infrared heater is higher than the preset upper limit temperature Tmax1; and a step S15 is executed when the temperature in the far-infrared heater is lower than the preset lower limit temperature Tmin1; and the controller 2 makes no response when the temperature in the far-infrared heater is lower than or equal to the preset upper limit temperature Tmax1 and higher than or equal to the preset upper limit temperature Tmax1; and
in S15, the controller 2 judges whether the relay 3 is in an on state; and if the relay 3 is not turned on, the controller 2 controls the relay 3 to be turned on, and the far-infrared heater 1 re-emits infrared rays.
In the present embodiment, the preset upper limit temperature Tmax1 may be in a range of 190° C.-210° C., but is not limited thereto and can be determined according to specific conditions; and the preset lower limit temperature Tmin1 may be in the range of 140° C.-160° C., but is not limited thereto and can be determined according to specific conditions.
The present disclosure also provides another clothes-drying control method using far-infrared heating; the control method is applied to a clothes dryer using far-infrared heating in which a first temperature sensor 5 and a humidity sensor 6 are arranged and a second temperature sensor 7 is arranged in the drum; and
In S21, after a drying process is started, the first temperature sensor 5 detects temperature in a far-infrared heater 1 and transmits the temperature to a controller 2 in the form of signal; the humidity sensor 6 detects humidity of gas in a clothes-drying drum and transmits the humidity to the controller 2 in the form of signal; meanwhile the second temperature sensor 7 detects temperature in the clothes-drying drum and transmits the temperature to the controller 2 in the form of signal;
in S22, the controller 2 compares the received humidity value with a preset humidity value; when the humidity value is greater than the preset humidity value, a step S24 is executed; and when the humidity value is less than or equal to the preset humidity value, it is indicated that clothes in the clothes-drying drum are dried, a step S23 is executed;
in S23, the controller 2 judges whether the relay 3 is in an off state, and controls the relay 3 to be in the off state and terminates the entire drying process if the relay 3 is not in the off state;
in S24, the controller 2 compares the received temperature in the far-infrared heater with a preset upper limit temperature Tmax1 and a preset lower limit temperature Tmin1, and compares the received temperature in the clothes-drying drum with a preset upper limit temperature Tmax2 and a preset lower limit temperature Tmin2; when at least one of conditions that the temperature in the far-infrared heater is higher than the preset upper limit temperature Tmax1 and the temperature in the clothes-drying drum is higher than the preset upper limit temperature Tmax2 is satisfied, it is indicated that the temperature in the clothes-drying drum and/or the temperature in the far-infrared heater 1 is too high, the step S23 is executed to prevent clothes and/or the far-infrared heater 1 from being burnt out; when at least one of conditions that the temperature in the far-infrared heater is lower than the preset lower limit temperature Tmin1 and the temperature in the clothes-drying drum is lower than the preset lower limit temperature Tmin2 is satisfied, it is indicated that the temperature in the clothes-drying drum and/or the temperature in the far-infrared heater 1 is too low, the step S25 is executed; or else, the controller 2 makes no response.
in S25, the controller 2 judges whether the relay 3 is in an on state; and if the relay 3 is not in the on state, the controller 2 controls the relay 3 to be turned on, and the far-infrared heater 1 re-emits infrared rays to continue to heat the clothes in the clothes-drying drum.
It should be noted that the above is only embodiments and applied technical principles of the present disclosure. Those skilled in the art should understand that the present disclosure is not limited to specific embodiments described herein. For those skilled in the art, the present disclosure may be subjected to various apparent changes, re-adjustments and substitutions without departing from a protection scope of the present disclosure. Thus, although the present disclosure is described in detail through the above embodiments, the present disclosure is not only limited to the above embodiments, but may include many other equivalent embodiments without departing from conceptions of the present disclosure; and the scope of the present disclosure is determined by the scope of appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201410408773.3 | Aug 2014 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2014/091312 | 11/17/2014 | WO | 00 |
