Patent Application
20050246920
The present invention relates to a clothes dryer for drying clothes and a clothes dryer having a washing function.
A conventional drum-type clothes dryer is constructed as shown in
Fan 72 is located in air blowing chamber 68. Heat absorber 73 and heat radiator 74 are located upstream and downstream of heat exchanging chamber 69, respectively. Heat absorber 73 and heat radiator 74, together with compressor 75 and expansion device 76 such as a capillary tube, constitute a heat pump mechanism. In this construction, highly humid air flowing out of drying chamber 66 is cooled and dehumidified by heat absorber 73 to be dry air which in turn reaches heat radiator 74 and is heated thereby to be hot air. The hot air is supplied to drying chamber 66 through air supply holes 71, and is used to dry clothes A. Reference numeral 77 designates a motor. The rotating force of motor 77 is transmitted to rotary drum 63 and fan 72 via respective belts 78 and 79.
In the meantime, while the air in air circulation path 67 is circulated without communicating with atmosphere, the thermal energy of the air is increased and, simultaneously, the thermal energy of the coolant undergoing a heat pump cycle is increased so that the temperature and pressure of the coolant are increased. Accordingly, compressor 75 is rapidly overloaded so that the heat pump mechanism cannot be stabilized in a safe state. For this reason, there has been proposed in, e.g., Japanese Patent Laid-open Publication No. 7-178289 a circulation type scheme of forming air discharge port 80 in air circulation path 67 extending from heat radiator 74 to drying chamber 66 so that a part of the air heated by heat radiator 74 is discharged from air circulation path 67 through air discharge port 80.
However, this scheme is problematic in that a part of the drying air heated by heat radiator 74 is discharged to outside of the clothes dryer before it is introduced into drying chamber 66 so that thermal energy necessary for drying clothes is uselessly discharged, thereby deteriorating a dry efficiency of clothes.
It is, therefore, an object of the present invention to provide a clothes dryer, which is capable of stabilizing the heat pump mechanism thereof, and achieving a reduction of drying time and a saving of energy.
In accordance with the present invention, there is provided a clothes dryer including a drying chamber; a heat pump mechanism including a compressor, a heat radiator for radiating the heat of compressed coolant, a throttle unit for reducing the pressure of the high-pressure coolant, and a heat absorber for absorbing heat using the low-pressure coolant, the compressor, the heat radiator, the throttle unit and the heat absorber being connected to each other by a pipeline to allow the coolant to be circulated; and an air circulation path for circulating drying air from the drying chamber through the heat absorber and the heat radiator back to the drying chamber; wherein the air circulation path is provided with an air discharge port at a position between the drying chamber and the heat absorber so that a part of the drying air flowing through the air circulation path from the drying chamber to the heat absorber is discharged through the air discharge port to outside of the air circulation path.
The above and other objects and features of the present invention will become apparent from the following description of preferred embodiments given in conjunction with the accompanying drawings, in which:
Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, wherein like parts appearing in the drawings are represented by like reference numerals.
Outer tub 3 is elastically supported by a plurality of suspensions 2 in housing 1. The vibrations generated at the time of washing and dewatering are absorbed by suspensions 2. Cylindrical inner tub 5 accommodating therein clothes 4 is rotatably installed inside outer tub 3, and is rotated by drive motor 6. Outer tub 3 serves as a washing chamber for clothes 4 during a washing process, and as a drying chamber for clothes 4 during a drying process.
Opening 1a is formed in the front side of housing 1 for loading/unloading clothes 4 into/from inner tub 5. Door 7 is installed in front of opening 1a to selectively open and close opening 1a. Outer tub 3 and inner tub 5 are also provided with openings 3a and 5b in the front sides thereof, respectively. Opening 3a of outer tub 3 is connected with opening 1a of housing 1 by bellows 8 in a watertight manner. Drain hole 9 is formed in the bottom portion of outer tub 3 to discharge washing water. Drain hole 9 is connected to drain valve 10 that selectively opens and closes a drain path. During a washing process, drain valve 10 is closed so that a specific amount of washing water can be collected in outer tub 3. Blower 12 is placed in an upper portion of housing 1, as shown in
Blower 12 draws air having passed through inner and outer tubs 5 and 3 via air exhaust hole 16 formed in the upper portion of outer tub 3, and blows the air into air exhaust duct 22 installed behind outer tub 3. The air flows from air exhaust duct inlet 24 to air exhaust duct outlet 23, as indicated by arrow d. Furthermore, as shown in
Heat absorber 30 and heat radiator 32 composed of heat exchangers constituting parts of a heat pump mechanism are arranged below outer tub 3, and are accommodated in housing 1 in a space-effective manner. Heat exchange air path 31 serves to allow the air blown by blower 12 to flow from heat absorber 30 to heat radiator 32 in the direction of arrow a. As shown in
As indicated by the arrows 40 of the
There is provided air discharge port 26 for discharging a part of air, which flows through the air circulation path extending from outer tub 3 to heat absorber 30. Preferably, air discharge port 26 is formed at a position in air exhaust duct 22. Air introducing port 25 is formed at a position in the air circulation path extending from outer tub 3 to heat radiator 32 to introduce outside air into the air circulation path. Air introducing port 25 is located between outer tub 3 and heat radiator 32, preferably at a position in air exhaust duct 22 extending from outer tub 3 to heat absorber 30, and most preferably between outer tub 3 and air discharge port 26.
Blower 12 is designed to be located between air introducing port 25 and air discharge port 26. As a filtering unit for removing impurities from air, filter 35 formed of, e.g., a synthetic fibrous net is detachably installed at a position in air exhaust duct 22. Filter 35 is located between outer tub 3 and heat absorber 30. Further, filter 35 is located between outer tub 3 and air discharge port 26, preferably between air introducing port 25 and air discharge port 26, and more preferably between air introducing port 25 and blower 12.
Air supply duct 20 communicates with air supply duct inlet 21 through air supply hose 33 made of a bellows-shaped, stretchable and flexible material, and air exhaust hole 16 communicates with air exhaust duct inlet 24 through air exhaust hose 34 made of a bellows-shaped, stretchable and flexible material, thereby preventing the vibrations of outer tub 3 from being transmitted to the heat pump mechanism. Drain water container 36 is placed under heat exchange air path 31 to collect condensed water from heat absorber 30. The water collected in drain water container 36 is discharged to outside of the clothes dryer through a drain hole (not shown).
The heat pump mechanism is formed by connecting compressor 41, heat radiator 32 for radiating the heat of compressed coolant, throttle unit 42 made of a throttle valve, a capillary tube or the like for reducing the pressure of highly pressurized coolant, and heat absorber 30 for absorbing heat using low-pressure coolant through pipeline 43. The coolant realizes a heat pump cycle while circulating in the direction of arrow 44 as shown in
Hereinafter, operation of the above-described construction will be described. In the washing process, water is supplied into outer tub 3 with drain valve 10 closed until the water reaches a predetermined water level in outer tub 3, and the washing of clothes 4 is then performed by actuating drive motor 6 to rotate inner tub 5 accommodating clothes 4 and the washing water. In the rinsing process after the washing process, the used water is drained out by opening drain valve 10 and new water is supplied into outer tub 3 and the rinsing of clothes 4 is performed by rotating inner tub 5 in the same way as the washing process. In the dewatering process, the dewatering of clothes 4 is performed by actuating drive motor 6 to rotate inner tub 5 accommodating clothes 4 at a higher speed.
In the drying process, compressor 41 of the heat pump mechanism is operated so that the coolant is compressed to be circulated through heat radiator 32, throttle unit 42 and heat absorber 30 under pressure. Heat radiator 32 radiates heat to surroundings due to the compression of coolant, and heat absorber 30 absorbs heat from the surroundings by coolant whose pressure has been reduced by throttle unit 42. At this time, blower 12 is operated so that hot air heated by the radiation of heat radiator 32 is passed through air supply duct 20 and blown into outer and inner tubs 3 and 5 through air supply hole 14. Inner tub 5 is rotated by drive motor 6, so that clothes 4 are agitated upward and downward.
The hot air blown into inner tub 5 takes moisture away from clothes 4 while passing through the gaps of clothes 4, and the moist hot air then flows through air exhaust duct 22 via air exhaust hole 16 of outer tub 3 to reach heat exchange air path 31. The moist hot air is dehumidified by being deprived of sensible heat and latent heat while passing through heat absorber 30, thus being separated into dry air and condensed water. This dry air is heated by heat radiator 32 to be hot. The water condensed by heat absorber 30 is collected in drain water container 36, and discharged through the drain hole therefrom. The drying of clothes 4 is performed by repeating the above-described process.
As blower 12 is operated, air introducing port 25 existing on the suction side of blower 12 is maintained under negative pressure with respect to the atmosphere, while air discharge port 26 existing on the discharge side of blower 12 is maintained under positive pressure with respect to the atmosphere. On this account, outside air is introduced through air introducing port 25 into the air circulation path, while a part of the air in the air circulation path is discharged through air discharge port 26 to the outside of the clothes dryer. With this operation, thermal energy dissipation as well as air discharge are performed through air discharge port 26, so that thermal energy can be prevented from being accumulated in the coolant within the heat pump cycle, thus stabilizing the heat pump mechanism in a safe state without an application of overload to compressor 41.
At this time, air discharged from air discharge port 26 is one that has contributed to the drying of clothes 4 while passing through outer and inner tubs 3 and 5, so that clothes 4 can be efficiently dried without an unnecessary loss of thermal energy. Further, the air discharged from air discharge port 26 is a low-temperature and high-moisture air formed by the air having passed through inner and outer tubs 5 and 3 being mixed with the air drawn from air introducing port 25, so that an increase in temperature around the clothes dryer can be suppressed.
Lint stemming from clothes 4, which is contained in the air having passed through outer and inner tubs 3 and 5, is filtered by filter 35. Accordingly, the lint is prevented from reaching blower 12, heat absorber 30 and heat radiator 32, and flying from air discharge port 26 to the outside of the clothes dryer. Additionally, filter 35 filters off dust contained in the outside air drawn from air introducing port 25, and thus prevents dust from reaching blower 12, heat absorber 30 and heat radiator 32.
By using the heat pump mechanism as described above, heat absorbed by heat absorber 30 is collected by the coolant and then radiated by heat radiator 32 so that quantity of heat higher than energy input by compressor 41 can be applied to clothes 4, thereby resulting in a reduction of drying time and a saving of energy.
As described above, the air circulation path for circulating drying air is provided to guide the drying air from outer tub 3 through heat absorber 30 and heat radiator 32 back to outer tub 3 and air discharge port 26 is provided in the air circulation path between outer tub 3 and heat absorber 30, so that a part of the drying air flowing from outer tub 3 to heat absorber 30 is discharged to outside of the clothes dryer. Accordingly, the air having passed through clothes 4 is discharged to the outside of the clothes dryer so that clothes 4 can be efficiently dried without an unnecessary loss of thermal energy required to dry clothes 4.
Furthermore, air introducing port 25 for introducing outside air into the air circulation path is placed between outer tub 3 and heat radiator 32, and the drying air flowing from outer tub 3 toward heat radiator 32 through the air circulation path is mixed with the outside air. Accordingly, the outside air drawn into the air circulation path can be heated while passing through the heat radiator, thereby preventing a decrease in temperature of the drying air supplied to the drying chamber.
Furthermore, filter 35 is placed between outer tub 3 and heat absorber 30 so that lint stemming from clothes 4 can be prevented from reaching heat absorber 30 and heat radiator 32 during a drying process. Accordingly, it is possible to prevent heat exchange efficiency from decreasing due to the attachment of the lint to heat absorber 30 and heat radiator 32.
Although, in the present embodiment, there has been described the case where the heat pump mechanism is mounted on the clothes dryer having a washing function wherein the washing, the rinsing, the dewatering and the drying process are automatically performed on clothes in a single tub, the present invention is not limited thereto. Even when the present invention is applied to a clothes dryer that performs only a drying process, the same effects can be achieved.
Furthermore, although the drain hole is used as a means for discharging the condensed water from drain water container 36, the condensed water may be discharged using a water exhaust pump.
As shown in
Air introducing port 25 for introducing outside air into an air circulation path and air discharge port 26 for discharging air out of the air circulation path are formed in air exhaust duct 22 extending from outer tub 3 to heat absorber 30. Air discharge port 26 is located between outer tub 3 and air introducing port 25. Regulating valve 27 is installed in air introducing port 25 to adjust an amount of air introduced. When electric power is applied to regulating valve 27, it is opened so that outside air is drawn therethrough into the air circulation path. On the other hand, while no electric power is applied to regulating valve 27, it is closed so that no outside air is introduced into the air circulation path.
As shown in
Reference numeral 46 designates a compression capacity varying unit for varying the compression capacity of compressor 41, which includes an inverter circuit for controlling a drive voltage of compressor 41 and the like. Control unit 48 controls regulating valve 27 and the compression capacity varying unit 46 in response to the output of state detection unit 45.
Hereinafter, operation of the above-described construction will be described. In a drying process, control unit 48 operates compressor 41, and simultaneously drives blower 12. In an early stage of the drying process, control unit 48 cuts off the supply of power to regulating valve 27, so that outside air is not introduced through air introducing port 25 into the air circulation path. Since no air is introduced into the air circulation path, the discharging of air from air discharge port 26 is also stopped and the radiation of heat to outside of the air circulation path is performed by only the natural radiation of heat from the wall of the air circulation path. For this reason, thermal energy is rapidly accumulated in the air within the air circulation path, thereby resulting in a rapid increase in temperature of air supplied to outer tub 3.
Furthermore, control unit 48 operates compression capacity varying unit 46 to maximize compression capability of compressor 41 in the early stage of the drying process, so that the temperature of coolant in pipeline 43 of heat radiator 32 is rapidly increased, and the temperature of air having undergone heat exchange with the coolant and being supplied to outer tub 3 is more rapidly increased. On this account, in the early stage of the drying process, drying capability can be improved, so that drying time can be shortened.
When a predetermined time has elapsed after the initiation of the drying process, sufficient thermal energy is accumulated in the air in the air circulation path, so that the temperature and pressure of the coolant are increased, thereby increasing load applied to compressor 41. As shown in
With the above-described operation, the application of overload to compressor 41 attributable to an excessive increase of the temperature and pressure of the coolant can be prevented, so that the heat pump mechanism can be stabilized in a safe state. In this case, air discharged from air discharge port 26 is one that has contributed to the drying of clothes 4 while passing through outer and inner tubs 3 and 5, so that clothes 4 can be efficiently dried without an unnecessary loss of thermal energy. Furthermore, the air discharged from air discharge port 26 is a hot air before being mixed with outside air introduced in the air circulation path, so that the amount of radiation to the outside of the air circulation path can be sufficiently guaranteed.
As shown in
Thereafter, control unit 48 repeats the turning on and off of regulating valve 27 to allow the temperature detected by state detection unit 45 to fall within a range from T1 to T2. When the temperature around the clothes dryer is low and the amount of natural heat radiation from the air circulation path is large, the time period for which regulating valve 27 is not actuated is lengthened, and thus the amount of heat radiation through air discharge port 26 is decreased. On the other hand, when the temperature around the clothes dryer is high and the amount of natural heat radiation from the air circulation path is small, the time period for which regulating valve 27 is actuated is lengthened, and thus the amount of heat radiation through air discharge port 26 is increased. With such control, the heat pump mechanism can be maintained in an appropriate state by keeping the total amount of heat radiation from the air circulation path proper, so that the reduction of drying time and the saving of energy can be achieved.
When the temperature around the clothes dryer is considerably high, the temperature of outside air introduced from air introducing port 25 is considerably high and the amount of heat radiation from the wall of the air circulation path is small. In this case, even though heat radiation out of the air circulation path is performed by actuating regulating valve 27, there may be a possibility that the temperature detected by state detection unit 45 is increased to a temperature higher than T1. In such a case, when the temperature detected by state detection unit 45 reaches T3, control unit 48 decreases the compression capacity of compressor 41 using compression capacity varying unit 46. With this operation, an increase in temperature of the coolant in pipeline 43 of heat radiator 32 is stopped, and an increase in temperature of the air, which has undergone heat exchange with the coolant and is supplied to outer tub 3, is stopped. Thereafter, control unit 48 controls compression capacity varying unit 46 so that the temperature detected by state detection unit 45 reaches T3. With this control, the heat pump mechanism can be maintained in an appropriate state.
As described above, the air circulation path is provided to circulate air in the order of outer tub 3, heat absorber 30 and heat radiator 32, the air introducing port 25 is formed in the air circulation path extending from outer tub 3 to heat absorber 30 to introduce outside air into the air circulation path, and air discharge port 26 is provided between outer tub 3 and air introducing port 25 to discharge air out of the air circulation path. Accordingly, the air having passed through outer tub 3 can be discharged to the outside of the clothes dryer so that clothes 4 can be efficiently dried without an unnecessary loss of thermal energy required to dry clothes 4. Furthermore, since the hot air is discharged from the air circulation path before being mixed with the outside air introduced therein, the sufficient amount of heat radiation from the air circulation path can be carried out so that the heat pump mechanism can be stabilized in a safe state by suppressing the overload of compressor 41 attributable to an excessive increase in temperature and pressure of the coolant.
Furthermore, since regulating valve 27 for controlling the amount of air introduced and discharged is installed in air introducing port 25, the amount of heat radiation from air discharge port 26 can be decreased by reducing the amount of air introduced and discharged when the temperature around the clothes dryer is low and the amount of natural heat radiation from the air circulation path is large. On the other hand, the amount of heat radiation from air discharge port 26 can be increased by increasing the amount of air introduced and discharged when the temperature around the clothes dryer is high and the amount of natural heat radiation from the air circulation path is small. As described above, by appropriately controlling the amount of heat radiation from the air circulation path, the heat pump mechanism can be maintained in an appropriate state, thereby resulting in the reduction of drying time and the saving of energy.
Furthermore, since regulating valve 27 is controlled to reduce the amount of air introduced and discharged in the early stage of the drying process, the amount of heat radiation from the air discharge port 26 can be minimized at the early stage. Accordingly, the temperature of the air supplied into outer tub 3 can be rapidly increased, thus shortening the drying time.
In addition, since state detection unit 45 for detecting the state of the heat pump mechanism is provided and regulating valve 27 is controlled in response to the output of state detection unit 45, the heat pump mechanism can be maintained in an appropriate state by controlling the amount of heat radiation from air discharge port 26 while monitoring the state of the heat pump mechanism, thus achieving the reduction of drying time and the saving of energy.
Furthermore, since compression capacity varying unit 46 for varying compression capacity of compressor 41 is provided and regulating valve 27 and compression capacity varying unit 46 are controlled in response to the output of state detection unit 45, the amount of heat radiation from air discharge port 26 and the compression capacity can be controlled while monitoring the state of the heat pump mechanism, thereby making it possible to maintain the heat pump mechanism in an appropriate state.
Furthermore, since compression capacity varying unit 46 is controlled to increase the compression capacity of compressor 41 in the early stage of the drying process, the temperature of air supplied to outer tub 3 can be rapidly increased, thus shortening drying time.
Moreover, since state detection unit 45 detects the temperature of the air in the air circulation path, the heat pump mechanism can be controlled to be maintained in an appropriate state while monitoring the state of the heat pump mechanism.
In this embodiment, there has been described that air introducing port 25 is located upstream of heat absorber 30, however, the present invention is not limited thereto. In case air introducing port 25 is located between heat absorber 30 and heat radiator 32, the same effects can also be achieved. Additionally, although regulating valve 27 has been described as being located in air introducing port 25, the present invention is not limited thereto. In case regulating valve 27 is located in air discharge port 26, the same effects can also be achieved. Consequently, regulating valve 27 may be located in at least one of air introducing port 25 and air discharge port 26.
The embodiment of
As described above, with state detection unit 45 detecting the temperature of coolant, regulating valve 27 and compression capacity varying unit 46 can be controlled to maintain the heat pump mechanism in an appropriate state.
The embodiment of
As described above, with state detection unit 45 detecting the pressure of coolant, regulating valve 27 and compression capacity varying unit 46 can be controlled to maintain the heat pump mechanism in an appropriate state.
In a clothes dryer having a washing function in accordance with a fifth embodiment of the present invention, coolant that works in a supercritical state, such as carbon dioxide, is used as coolant. Conventionally, in a heat pump mechanism where fluorocarbon-base coolant, such as R22 or R134a, is used and a high-pressure condition is set to be lower than critical pressure, condensation of the coolant occurs. As a result, in the region where the coolant undergoes heat exchange with air, there are many portions where the temperature of the coolant is maintained at the condensation temperature. Further, in heat exchange with the air, the temperature around the condensation temperature becomes the upper limit temperature, which is generally designed to be lower than a critical temperature by about 20° C. to 30° C. The conventional coolant cited as an example above is generally used at a temperature below about 60° C. to 65° C. Accordingly, the upper limit of the temperature of the drying air that has undergone heat exchange with the coolant while passing through heat radiator 32 becomes about 60° C. to 65° C.
During this process, condensation heat is radiated from the coolant and the drying air is heated thereby. The drying air has a temperature of, e.g., 20° C. immediately before it flows through the heat radiator, and receives heat from the coolant to be heated to a higher temperature. When the coolant is in a gaseous state, it is at a temperature higher than 60° C. Since the transfer of heat requires a difference in temperature, the temperature of the drying air is increased up to about 60° C.
However, in the heat pump mechanism of a cycle using carbon dioxide as coolant that works in a supercritical state, heat exchange is possible at a temperature above the condensation temperature. Accordingly, it is possible to allow the temperature of drying air having passed through heat radiator 32 to be higher than 60° C.
As described above, in case the cycle of the heat pump mechanism uses a coolant working in a supercritical state, it is possible to set the temperature of the coolant in heat radiator 32 to be higher, so that the temperature of the drying air supplied to outer tub 3 after having passed through heat radiator 32 can be higher. In general, for a constant amount of heat radiation, hotter drying air shortens drying time, thereby resulting in a smaller amount of total necessary energy. In this way, the reduction of drying time and the saving of energy can be achieved.
As described above, the clothes dryer of the present invention can stabilize the heat pump mechanism in a safe state and, simultaneously, can achieve the reduction of drying time and the saving of energy, so that the clothes dryer of the present invention can be usefully employed as a clothes dryer for drying clothes and a clothes dryer having a washing function.
While the invention has been shown and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-137074 | May 2004 | JP | national |
