Patent Application
20210271224
The present invention relates generally to an automatic production information management system for textile industry, and more particularly to a Cloud real-time textile intelligent production information management monitoring and prewarning integrated system integrated with a machine automatic sensing device, a communication system, a server, a central information integration system and an end device for real-time monitoring and prewarning.
With rapid development of information technology and advancement of industrial automation, many industries have stepped into automated production gradually. Our industry was characterized by processing intensive export in the early stages. The productive efficiency of traditional manufacturing industry is highly praised in the world. Therefore, in order to enhance international competitiveness, many industries joined automated production in succession, but some processes could not be linked with each other, resulting in considerable gaps in production flow or management system. Especially when the automated production is admitted to textile industry, sometimes the processes cannot be connected or there are errors in automated production which cannot be monitored or handled in time, leading to production schedule delay or product deficiencies. Therefore, how to increase the productive efficiency and monitor the automated production process effectively becomes an important and urgent topic to the manufacturers of textile industry.
At present, the textile industry mostly uses single production automation process for production, including weaving, dyeing, hot water recovery, shrinking, drying and effluent testing procedures, the single production automation process can be displayed by PLC or computer information system on the end device, the supervisor must perform monitoring and analysis in the production field or by multiple online mode, the overall process cannot be identified immediately. Related manufacturers have developed a system for detection and remote management of sensors installed on one or more textile machines and/or fabric and/or metal yarn feeding devices, the textile machine is equipped with an electronic control unit electrically connected to the sensor, a first communication component and a second wireless communication component operatively correlated with the electronic control unit and a portable electronic device with a display interface component, so that the system enables a single operator to obtain the immediate information of one or multiple textile machines installed in the mill.
Therefore, how to install sensing devices on different textile automation equipments and integrate communication system, server, central information integration system and end device to form a Cloud real-time textile intelligent production information management monitoring and prewarning integrated system for real-time monitoring of the overall manufacturing process of the mill to increase the manufacturing efficiency and reduce losses greatly becomes an urgent and important topic for the inventor of this project.
Therefore, in the implementation spirit of careful study and creation, based on the aforesaid technical problems, this inventor started research and development. With years' professional practice of creation and what learned from implementation, the inventor concentrated on research and development and put forth new ideas, so as to propose the present invention, hoping to enhance the advantages of this product and to remedy the known defects.
The main object of the present invention is to provide a Cloud real-time textile intelligent production information management monitoring and prewarning integrated system integrated with a plurality of sensing devices, a plurality of communication systems, a server, a central information integration system and an end device, so as to monitor the textile production process instantly and increase the manufacturing efficiency, the losses can be reduced greatly, and corrections can be proposed instantly.
Another object of the present invention is to provide a Cloud integrated system, integrating the overall processes in the textile mill into a central information integration system, so as to form a Cloud real-time textile intelligent production information management monitoring and prewarning integrated system for optimizing the efficiency of production flow and increasing the working efficiency of personnel.
The third object of the present invention is to provide an information integration process design and adjustment for real-time, rapid and effective management of the overall production flow structure of textile mills, and for integrating the upstream and downstream, the communication processes among departments can be reduced greatly, and the competitiveness of products in the industry can be enhanced effectively.
To attain said objects, the Cloud real-time textile intelligent production information management monitoring and prewarning integrated system of the present invention comprises a plurality of sensing devices, a plurality of communication systems, at least a server, a central information integration system and an end device. The plurality of sensing devices are installed on the textile automation equipments, so that the real-time state information of the textile automation equipments can be detected instantly and connected to the plurality of communication systems, and to the server via the communication systems, so that the real-time state information can be immediately sent to the server, and the information of various textile automation equipments can be instantly sent via the client-side connected to the server to the central information integration system for analytical judgment to check whether it exceeds the set value to decide whether or not to give a warning signal, and it is displayed on the end device.
Preferably, the plurality of sensing devices include a production equipment sensing device, a dyeing equipment sensing device, a recovery sensing device and an effluent sensing device, the relevant information of textile automation equipments can be sensed instantly and reported to the central information integration system instantly.
Preferably, the data acquisition monitoring system is connected to the Cloud database, comprising a remote office system, a production control system, a weaving command information system, a production preparation order monitoring system, a quantity detail monitoring system, a false twist extension monitoring system, a dyeing monitoring system, a water quality monitoring system and a quality monitoring management system, so that the data acquisition monitoring system can collect and judge different kinds of textile real-time state information instantly, a warning signal will be sent to the end device if the set value is exceeded, and the real-time state information is stored in the Cloud database.
Therefore, the present invention endues the Cloud real-time textile intelligent production information management monitoring and prewarning integrated system with real-time monitoring, real-time correction, lower process communication cost and less production error probability, so as to increase the operators' working efficiency and reduce personnel and marketing costs, described below:
To further clarify the purposes, technical proposal and advantages of the present invention, the present invention is elaborated by specific implementation method, but the aforesaid creation content is not limited to the following embodiments. Without deviating from the aforesaid technical ideas of the present invention, according to common technical knowledge and means of this field, different replacements and alterations shall be covered in the scope of the present invention.
The present invention relates generally to a “Cloud real-time textile intelligent production information management monitoring and prewarning integrated system”, please refer to
Although the invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention as hereinafter claimed.
To sum up, the embodiment of the present invention can achieve the expected effect, the disclosed specific structure is not yet seen in like products, or disclosed before application, it has met the specification and requirement of patent law, hereby the application for utility patent is proposed according to law for your review and approval, thank you.
