Claims
- 1. A crown adjustment system for a 20-high (1-2-3-4) cluster mill having a mill housing with a roll cavity containing upper and lower clusters, each of said clusters comprising a work roll, two first intermediate rolls, three second intermediate rolls, and four backing bearing assemblies, said second intermediate rolls of each cluster comprising an inner idler roll and two outer driven rolls, said mill housing having an operator's side and a drive side, said upper cluster backing bearing assemblies being designated A through D and said lower cluster backing bearing assemblies being designated E through H in a clockwise fashion as viewed from said operator's side, each backing bearing assembly comprising a shaft mounting a pair of endmost load supporting bearings and a plurality of intermediate load supporting bearings, each bearing comprising an inner ring, an outer ring and rollers therebetween, each bearing having a middle portion and terminating in sides, said shaft supporting a plurality of eccentrics between which said bearings are mounted, said eccentrics being non-rotatable with respect to said shaft, said shaft being supported against said mill housing by saddle assemblies equal in number to said eccentrics, each saddle assembly comprising a saddle shoe supporting a saddle ring within which one of said eccentrics is rotatably mounted, said saddle assemblies of at least one of said upper cluster B-C pair of backing bearing assemblies and said lower cluster F-G pair of backing bearing assemblies being provided with crown adjustment means for bending the shafts thereof, said at least one pair of backing bearing assemblies used for crown control profile adjustment each having segmented bridge means for transferring said load from said middle portion to said sides of each of the bearings thereof, said backing bearing assemblies of said at least one pair each having flexible spacing means between said eccentrics and said inner rings of said bearings thereon, and said backing bearing assemblies of said at least one pair each having flexible tie means for tying said bearings, eccentrics, bridge means and spacing means together.
- 2. The crown adjustment system claimed in claim 1 wherein said inner idler roll of said second intermediate rolls, located adjacent said at least one pair of backing bearing assemblies, comprises a solid, rod-like, transversely flexible core, a series of hardened rings mounted on said core with narrow gaps between adjacent rings, said rings each having an axial length, said rings contacting said core for less than said axial length of said rings by virtue of one of counter bores in said rings and annular recesses in said core.
- 3. The crown adjustment system claimed in claim 2 wherein said rings are affixed to said rod-like core by heat shrinking.
- 4. The crown adjustment system claimed in claim 2 wherein said rod-like core is threaded at both ends and provided with nuts, said rings being installed with a slip fit on said core, a resilient spacer located between each ring, said spacer being chosen from the class consisting of a wave washer and a disc spring, said gap between said rings being determined by tightening of said nuts.
- 5. The crown adjustment system claimed in claim 2 wherein said bearings of said backing bearing assemblies of said at least one pair have center lines, said gaps between rings are aligned with said center lines.
- 6. The crown adjustment system claimed in claim 2 wherein said gaps between said rings are aligned with the saddle assemblies of said backing bearing assemblies of said at least one pair.
- 7. The crown adjustment system claimed in claim 1 wherein each of said backing bearing assemblies of said at least one pair has resilient spacers mounted between each side of each bearing inner ring and the adjacent eccentric, said resilient spacers being chosen from the class consisting of O-rings, wave washers and disc springs, each bearing inner ring having an annular recess in an inner surface thereof forming extended supporting edge portions thereon, each eccentric being mounted on and non-rotatively affixed to a mounting ring on said backing bearing assembly shaft, each mounting ring extending to either side of said eccentric thereon and supporting an extended supporting edge portion of the adjacent bearing inner ring, each mounting ring being keyed to said shaft with said eccentric thereon in phase, means being provided to prevent rotation of the inner ring of each bearing about said shaft, each bearing having the same outside diameter, a pair of screwdown gears each keyed in phase to said shaft near an end thereof, said shaft having a diameter less than one half the norm, said norm being from about 44% to about 46% of said outside diameter of said bearings.
- 8. The crown adjustment system claimed in claim 7 wherein each eccentric and adjacent mounting ring comprise an integral, one-piece structure.
- 9. The crown adjustment system claimed in claim 7 wherein said bearing inner rings are each pinned to an adjacent one of said eccentrics to prevent rotation of said bearing inner rings about said backing bearing shaft.
- 10. The crown adjustment system claimed in claim 7 wherein said backing bearing shaft has an axial hole for lubricating oil at one end connecting to radial holes in said shaft, a header mounted on said shaft, said radial holes leading to and directing oil to said header, said shaft having a plurality of longitudinal grooves formed thereon, said header being connected to and directing oil to said grooves, said grooves being connected by holes in said inner bearing rings to the bearing rollers for directing said lubricating oil thereto.
- 11. The crown adjustment system claimed in claim 1 wherein each of said backing bearing assemblies of said at least one pair has resilient spacers mounted between each side of each bearing inner ring and the adjacent eccentric, said resilient spacers being chosen from the class consisting of O-rings, wave washers, and disc springs, each bearing inner ring having an annular recess in the inner surface thereof forming extended supporting edge portions thereon, said eccentrics and said bearing inner rings being mounted directly on said backing bearing assembly shaft, said eccentrics being keyed thereto in phase, means being provided for preventing rotation of said inner ring of each bearing about said shaft, each bearing having the same outside diameter, a pair of screwdown gears each keyed in phase to said shaft near an end thereof, said shaft having a diameter of about 70% of the norm, said norm being from about 44% to about 46% of said outside diameter of said bearings.
- 12. The crown adjustment system claimed in claim 11 wherein said bearing inner rings are each pinned to an adjacent one of said eccentrics to prevent rotation of said bearing inner rings about said backing bearing shaft.
- 13. The crown adjustment system claimed in claim 11 wherein said backing bearing shaft has an axial hole for lubricating oil at one end connecting to radial holes in said shaft, a header mounted on said shaft, said radial holes leading to and directing oil to said header, said shaft having a plurality of longitudinal grooves formed thereon, said header being connected to and directing oil to said grooves, said grooves being connected by holes in said inner bearing rings to the bearing rollers for directing said lubricating oil thereto.
- 14. The crown adjustment system claimed in claim 1 wherein each of said backing bearing assemblies of said at least one pair has resilient spacers mounted between each side of each bearing inner ring and the adjacent eccentric, said resilient spacers being chosen from the class consisting of O-rings, wave washers and disc springs, said backing bearing assembly shaft being divided transversely into two end sections, one under each of said endmost ones of said bearings, and intermediate sections, one under each of said intermediate bearings, each of said shaft sections having an axial bore, an elongated tube having ends with threads and nuts, said shaft sections being mounted on said tube end-to-end and being slightly spaced from each other by O-rings located therebetween when said nuts on said tube are tightened, said shaft sections also being pinned together by dowel means for torque transmission and alignment, said shaft sections having aligned keyways formed therein, said eccentrics being keyed to said shaft sections in phase and a pair of screwdown gears each keyed in phase to one of the endmost of said shaft sections, each bearing having the same outside diameter, means to prevent rotation of the inner ring of each bearing about a respective shaft section, said shaft sections having a diameter of from about 44% to about 46% of the outside diameter of said bearings.
- 15. The crown adjustment system claimed in claim 14 wherein each of said inner rings is pinned to said key of an adjacent one of said eccentrics to prevent rotation of said inner rings about said shaft.
- 16. The crown adjustment system claimed in claim 14 wherein one end of said tube is plugged and the other end of said tube is connected to a source of lubricating oil, said tube and said shaft sections having radial holes therein leading said oil to said bearings.
- 17. The crown adjustment system claimed in claim 1 wherein each shaft of each of said backing bearing assemblies of said at least one pair is divided transversely into two end sections each under one of said endmost bearings and intermediate sections one under each of said intermediate bearings, said shaft sections being tied together by two keys extending along substantially the entire shaft in diametrically opposed keyways in said shaft sections, said keys being bolted to a split ring affixed to said shaft near one end thereof, said keys being bolted to a retainer at the other end of said shaft, disc spring means on bolts attaching said keys to said retainer, to take up relative movement between said shaft sections and said keys, spring means being mounted in pockets in adjacent shaft section ends to provide gaps therebetween, said eccentrics and said bearings on said shaft being spaced by spring means in pockets in all but those eccentrics nearest said shaft ends, a third keyway extending the entire shaft, said eccentrics being keyed therein in phase, a pair of screwdown gears one near each end of said shaft, said screwdown gears being keyed in phase in said last mentioned keyway, means to prevent rotation of the inner ring of each bearing about a respective shaft section, each bearing having the same outside diameter, said shaft sections having a diameter of from about 44% to 46% of said outside diameter of said bearings.
- 18. The crown adjustment system claimed in claim 17 wherein each of said shaft sections has an axial lubrication hole, said axial holes being coaxial to form a lubrication oil passage, said passage being closed at one end, hollow sleeves fitted with O-rings sealing said gaps between said shaft sections and making said lubrication oil passage continuous, radial holes in said shaft sections connecting said oil passage to said bearings.
- 19. The crown adjustment system claimed in claim 1 wherein said shaft of each of said backing bearing assemblies of said at least one pair is provided with endmost eccentrics and intermediate eccentrics between said endmost eccentrics, opposed pairs of transverse T-shaped slots, centered with respect to each of said intermediate eccentrics, are formed in said shaft, each T-shaped slot of each pair has a leg portion extending transversely of said shaft and terminating within said shaft in a cross portion lying in a plane parallel to and spaced from the axis of said shaft, each leg portion of said slots of each pair lying in a transverse plane perpendicular to said shaft axis, said cross portions of each of said slots lying in parallel planes to either side of said shaft axis, said cross portions of each opposed slot pair define between them a zone of said shaft comprising a flexible leaf member, adjacent pairs of opposed slots define between them bridge zones with portions which support the bridge zones in each of those eccentrics aligned with one of said slot pairs, said bridge zones constituting ridged bridges upon which said intermediate bearings are mounted, said shaft having ends, those slot pairs nearest said ends of said shaft also defining end zones of said shaft, each of said end zones being supported in one of said endmost eccentrics and the adjacent one of said intermediate eccentrics, each of said end zones forming a rigid bridge to support one of said endmost bearings, said flexible leaf members comprising flexible tie means tying said bridges together.
- 20. The crown adjustment system claimed in claim 19 including a pair of bores in side-by-side relationship extending longitudinally from one of said shaft ends and terminating short of said other shaft end, said bores being connected to a lubricant source, said shaft having a peripheral surface, said longitudinal bores having radial bores leading to annular grooves formed on said peripheral surface of said shaft, said inner rings of said bearings having radial bores communicating with said grooves, said longitudinal bores pass through said flexible leaf members, said longitudinal bores having a diameter sufficient to provide adequate lubricant flow and small enough to permit said leaf members to be as slender and flexible as possible.
- 21. The crown adjustment system claimed in claim 19 wherein said shaft has a longitudinal axis, each of said intermediate eccentrics is provided with a pair of dowel-like spacers mounted diametrically opposite each other on each side of said eccentric, each of said dowel-like spacers is mounted in a recess in said eccentric and has a rounded nose portion extending from said recess and contacting the inner ring of the adjacent one of said bearings, said dowel-like spacers of each side of each intermediate eccentric having axes located in a plane passing through said longitudinal axis of said shaft and parallel to said cross portions of said T-shaped slots when said shaft longitudinal axis is rectilinear.
REFERENCE TO RELATED APPLICATION
The present application is a continuation-in-part of application Ser. No. 07/917,157, filed Jul. 20, 1992, now abandoned, in the names of the same inventors and entitled; IMPROVED PROFILE ADJUSTMENT FOR CLUSTER MILLS.
US Referenced Citations (13)
Foreign Referenced Citations (8)
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2503916 |
Aug 1976 |
DEX |
0141304 |
Nov 1980 |
JPX |
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Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
917157 |
Jul 1992 |
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