In a staged frac operation, multiple zones of a formation need to be isolated sequentially for treatment. To achieve this, operators install a frac assembly down the wellbore. Typically, the assembly has a top liner packer, open hole packers isolating the wellbore into zones, various sliding sleeves, and a wellbore isolation valve. When the zones do not need to be closed after opening, operators may use single shot sliding sleeves for the frac treatment. These types of sleeves are usually ball-actuated and lock open once actuated. Another type of sleeve is also ball-actuated, but can be shifted closed after opening.
Initially, operators run the frac assembly in the wellbore with all of the sliding sleeves closed and with the wellbore isolation valve open. Operators then deploy a setting ball to close the wellbore isolation valve. This seals off the tubing string so the packers can be hydraulically set. At this point, operators rig up fracturing surface equipment and pump fluid down the wellbore to open a pressure actuated sleeve so a first zone can be treated.
As the operation continues, operates drop successively larger balls down the tubing string and pump fluid to treat the separate zones in stages. When a dropped ball meets its matching seat in a sliding sleeve, the pumped fluid forced against the seated ball shifts the sleeve open. In turn, the seated ball diverts the pumped fluid into the adjacent zone and prevents the fluid from passing to lower zones. By dropping successively increasing sized balls to actuate corresponding sleeves, operators can accurately treat each zone up the wellbore.
Because the zones are treated in stages, the lowermost sliding sleeve has a ball seat for the smallest sized ball size, and successively higher sleeves have larger seats for larger balls. In this way, a specific sized dropped ball will pass though the seats of upper sleeves and only locate and seal at a desired seat in the tubing string. Despite the effectiveness of such an assembly, practical limitations restrict the number of balls that can be run in a single tubing string. Moreover, depending on the formation and the zones to be treated, operators may need a more versatile assembly that can suit their immediate needs.
The subject matter of the present disclosure is directed to overcoming, or at least reducing the effects of, one or more of the problems set forth above.
A cluster of sliding sleeve deploys on a tubing sting in a wellbore. Each sliding sleeve has an inner sleeve or insert movable from a closed condition to an opened condition. When the insert is in the closed condition, the insert prevents communication between a bore and a port in the sleeve's housing. To open the sliding sleeve, a plug (ball, dart, or the like) is dropped into the sliding sleeve. When reaching the sleeve, the ball engages a corresponding seat in the insert to actuate the sleeve from the closed condition to the opened condition. Keys or dogs of the insert's seat extend into the bore and engage the dropped ball, allowing the insert to be moved open with applied fluid pressure. After opening, fluid can communicates between the bore and the port.
When the insert reaches the closed condition, the keys retract from the bore and allows the ball to pass through the seat to another sliding sleeve deployed in the wellbore. This other sliding sleeve can be a cluster sleeve that opens with the same ball and allows the ball to pass therethrough after opening. Eventually, however, the ball can reach an isolation sleeve deployed on the tubing string that opens when the ball engages its seat but does not allow the ball to pass therethrough. Operators can deploy various arrangements of cluster and isolation sleeves for different sized balls to treat desired isolated zones of a formation.
The foregoing summary is not intended to summarize each potential embodiment or every aspect of the present disclosure.
A tubing string 12 shown in
The tubing string 12 can be part of a frac assembly, for example, having a top liner packer (not shown), a wellbore isolation valve (not shown), and other packers and sleeves (not shown) in addition to those shown. The wellbore 10 can have casing perforations 14 at various points. As conventionally done, operators deploy a setting ball to close the wellbore isolation valve, rig up fracturing surface equipment, pump fluid down the wellbore, and open a pressure actuated sleeve so a first zone can be treated. Then, in a later stage of the operation, operators actuate the sliding sleeves 50 and 100A-B between the packers 40A-B to treat the isolated zone depicted in
Briefly, the isolation sleeve 50 has a seat (not shown). When operators drop a specifically sized plug (e.g., ball, dart, or the like) down the tubing string 12, the plug engages the isolation sleeve's seat. (For purposes of the present disclosure, the plug is described as a ball, although the plug can be any other acceptable device.) As fluid is pumped by a pump system 35 down the tubing string 12, the seated ball opens the isolation sleeve 50 so the pumped fluid can be diverted out ports to the surrounding wellbore 10 between packers 40A-B.
In contrast to the isolation sleeve 50, the cluster sleeves 100A-B have corresponding seats (not shown) according to the present disclosure. When the specifically sized ball is dropped down the tubing string 12 to engage the isolation sleeve 50, the dropped ball passes through the cluster sleeves 100A-B, but opens these sleeves 100A-B without permanently seating therein. In this way, one sized ball can be dropped down the tubing string 12 to open a cluster of sliding sleeves 50 and 100A-B to treat an isolated zone at particular points (such as adjacent certain perforations 14).
With a general understanding of how the sliding sleeves 50 and 100 are used, attention now turns to details of a cluster sleeve 100 shown in
Turning first to
In the closed condition (
To move the insert 120, the ball 130 dropped down the tubing string from the surface engages a seat 140 inside the insert 120. The seat 140 includes a plurality of keys or dogs 142 disposed in slots 122 defined in the insert 120. When the sleeve 120 is in the closed condition (
When the dropped ball 130 reaches the seat 140 in the closed condition, fluid pressure pumped down through the sleeve's bore 102 forces against the obstructing ball 130. Eventually, the force releases the insert 120 from a catch 128 that initially holds it in its closed condition. As shown, the catch 128 can be a shear ring, although a collet arrangement or other device known in the art could be used to hold the insert 120 temporarily in its closed condition.
Continued fluid pressure then moves the freed insert 120 toward the open condition (
When the insert 120 reaches its opened condition, the keys 124 eventually reach another circumferential slot 114 in the housing 110. As best shown in
When the insert 120 is moved from the closed to the opened condition, the seals 126 on the insert 120 are moved past the external ports 112. A reverse arrangement could also be used in which the seals 126 are disposed on the inside of the housing 110 and engage the outside of the insert 120. As shown, the ports 112 preferably have insets 113 with small orifices that produce a pressure differential that helps when moving the insert 120. Once the insert 120 is moved, however, these insets 113, which can be made of aluminum or the like, are forced out of the port 112 when fluid pressure is applied during a frac operation or the like. Therefore, the ports 112 eventually become exposed to the bore 102 so fluid passing through the bore 102 can communicate through the exposed ports 112 to the surrounding annulus outside the cluster sleeve 100.
As noted previously, the dropped ball 130 can pass through the sleeve 100 to open it so the ball 130 can pass further downhole to another cluster sleeve or to an isolation sleeve. In
As mentioned previously, several cluster sleeves 100 can be used together on a tubing string and can be used in conjunction with isolation sleeves 50.
As shown in
In a subsequent stage shown in
As shown, the dropped second ball 130B has passed through the upper zone C without opening the sleeves. Yet, the second ball 130B has opened first and second cluster sleeves 100B-1/100B-2 in the intermediate zone B as it travels to the isolation sleeve 50B. Finally, as shown in
The arrangement of sleeves 50/100 depicted in
The arrangement in
For example,
In the second stage, operators drop the larger ball 130(B). As it travels, ball 130(B) passes through open cluster sleeve 100(C3). This is possible if the tolerances between the dropped balls 130(A & B) and the seat in the cluster sleeve 100(C3) are suitably configured. In particular, the seat in sleeve 100(C3) can engage the smaller ball 130(A) when the C3's insert has the closed condition. This allows C3's insert to open and let the smaller ball 130(A) pass therethrough. Then, C3's seat can pass the larger ball 130(B) when C3's insert has the opened condition because the seat's key are retracted.
After passing through the third cluster sleeve 100(C3) while it is open, the larger ball 130(B) then opens and passes through cluster sleeve 100(C2), and opens and seals in isolation sleeve 50(IB). Further downhole, the first cluster sleeve 100(C1) and lower isolation sleeve 50(IA) remain open by they are sealed off by the larger ball 130(B) seated in the upper isolation sleeve 50(IB). Fluid treatment at this point can treat the portions of the formation adjacent sleeves 50(IB) and 100(C2 & C3).
As this example briefly shows, operators can arrange various cluster sleeves and isolation sleeves and choose various sized balls to actuate the sliding sleeves in non-consecutive forms of activation. The various arrangements that can be achieved will depend on the sizes of balls selected, the tolerance of seats intended to open with smaller balls yet pass one or more larger balls, the size of the tubing strings, and other like considerations.
For purposes of illustration, a deployment of cluster sleeves 100 can use any number of differently sized plugs, balls, darts or the like. For example, the diameters of balls 130 can range from 1-inch to 3¾-inch with various step differences in diameters between individual balls 130. In general, the keys 142 when extended can be configured to have ⅛-inch interference fit to engage a corresponding ball 130. However, the tolerance in diameters for the keys 142 and balls 130 depends on the number of balls 130 to be used, the overall diameter of the tubing string 12, and the differences in diameter between the balls 130.
The foregoing description of preferred and other embodiments is not intended to limit or restrict the scope or applicability of the inventive concepts conceived of by the Applicants. In exchange for disclosing the inventive concepts contained herein, the Applicants desire all patent rights afforded by the appended claims. Therefore, it is intended that the appended claims include all modifications and alterations to the full extent that they come within the scope of the following claims or the equivalents thereof.
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