The present disclosure relates generally to a clutch control system for a work vehicle transmission.
In certain work vehicles, such as a loader, a tractor, a grader, a backhoe, a forklift, or an agricultural vehicle, an inching clutch, which is controlled by an inching pedal or a clutch pedal, is used for inching (e.g., to position the work vehicle for connection to an implement) and for launching the work vehicle. The inching clutch has sufficient torque capacity to stall the engine of the work vehicle. The work vehicle transmission may also include powershift clutches upstream of the inching clutch (e.g., between the engine and the inching clutch) that allow selective engagement of one of several gear ratios upstream of the inching clutch. Each of the gear ratios results in a different value of inching clutch torque capacity required to be capable of stalling the engine. Since the inching clutch has sufficient torque capacity to stall the engine when using any of the available gear ratios, it has more torque capacity than necessary for some of the gear ratios. The powershift clutches also have sufficient torque capacity to stall the engine, but may not have sufficient torque capacity to overcome the full torque capacity of the inching clutch. In some transient conditions, this may result in the inching clutch overcoming one of the powershift clutches, causing excessive slippage in the powershift clutch. There may be a concern in a situation where the inching clutch has the torque capacity to stall the engine but the powershift clutches do not have the torque capacities to sustain the inching clutch torque. In particular, inching performed in higher gears (e.g., gears with lower gear ratios) may cause clutches upstream of the inching clutch to slip.
In one embodiment, a clutch control system for a work vehicle includes a controller comprising a memory and a processor. The controller is configured to receive a first signal indicative of an inching pedal position and to determine a commanded inching torque based on the inching pedal position. The controller is configured to instruct an inching clutch to achieve the commanded inching torque while the commanded inching torque is less than a threshold inching torque. The controller is configured to instruct the inching clutch to achieve the threshold inching torque while the commanded inching torque is equal to or greater than the threshold inching torque. Herein the threshold inching torque is calculated based at least in part on a gear ratio established by engaging one or more clutches between an engine of the work vehicle and the inching clutch.
In another embodiment, a method for controlling an inching clutch of a work vehicle includes receiving a first signal indicative of an inching pedal position and determining a commanded inching torque based on the inching pedal position. The method includes instructing the inching clutch to achieve the commanded inching torque while the commanded inching torque is less than a threshold inching torque. The method also includes instructing the inching clutch to achieve the threshold inching torque while the commanded inching torque is equal to or greater than the threshold inching torque. Herein the threshold inching torque is calculated based at least in part on a gear ratio established by engaging one or more clutches between an engine of the work vehicle and the inching clutch.
In a further embodiment, an apparatus includes at least one non-transitory memory storing instructions for execution by a processor. The instructions include instructions to receive a first signal indicative of an inching pedal position and instructions to determine a commanded inching torque based on the inching pedal position. The instructions include instructions to instruct the inching clutch to achieve the commanded inching torque while the commanded inching torque is less than a threshold inching torque. The instructions include instructions to instruct the inching clutch to achieve the threshold inching torque while the commanded inching torque is equal to or greater than the threshold inching torque. The threshold inching torque is sufficient to stall an engine of a work vehicle at a gear ratio established by engaging one or more clutches upstream of the inching clutch and is less than a torque sufficient to slip the engaged one or more clutches upstream of the inching clutch.
These and other features, aspects, and advantages of the present disclosure will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
A controlled inching process may be utilized in a transmission system of a work vehicle to substantially reduce or eliminate slipping of powershift clutches. When a work vehicle is inching, a clutch pressure or clamp load is applied to engage an inching clutch, resulting in an inching torque (τinching), which generally increases as the applied clutch pressure or clamp load increases. A threshold inching torque (υthreshold) may be calculated for each of the available gear ratios between the engine and the inching clutch, such that τthreshold is sufficient to stall an engine of the work vehicle, but low enough to avoid slipping of the engaged powershift clutches upstream of the inching clutch. Accordingly, the engagement of the inching clutch (e.g., pressure or clamp load applied to the inching clutch) may be controlled (e.g., via a controller) based in part on the determined τthreshold, such that the powershift clutches upstream of the inching clutch do not slip when the work vehicle is inching.
Turning now to the drawings,
The transmission 34 includes a first speed sensor 82 and a second speed sensor 84, each configured to output a respective signal indicative of the rotational speed of the respective shaft. For example, the first speed sensor 82 may measure rotational speed of the second counter shaft 72 (e.g., an upstream shaft with respect to the inching clutch MC), and the second speed sensor 84 may measure rotational speed of the third counter shaft 74 (e.g., a downstream shaft with respect to the inching clutch MC). It may be appreciated that the first and second speed sensors 82 and 84 may include reflective sensor(s), interrupter sensor(s), optical sensor(s), magnetic sensor(s), Hall-effect sensor(s), other suitable type(s) of sensor(s) or a combination thereof. The speed sensors 82 and 84 may continuously, periodically, or upon receiving an instruction from the controller 38, measure and output signals indicative of rotational speed to the controller 38. The controller 38 may determine that the inching clutch MC is locked-up when the rotational speed measured by the first speed sensor 82 is equal to or substantially equal to (e.g., within a tolerance of) the rotational speed measured by the second speed senor 84 (e.g., indicating that the second and third counter shafts 72 and 74 are rotating at the same or substantially the same speed). Alternatively, the speed of the second counter shaft 72 and/or the speed of the third counter shaft 74 may be measured by one or more speed sensors disposed at any other suitable locations, and the speed of the shaft of interest may be calculated based on gear ratios (e.g., established by engaging clutches upstream of the inching clutch). For example, a speed sensor may be disposed on the output shaft 78 to measure the rotational speed of the output shaft 78, and together with an engine speed (e.g., determined via a control area network or can bus), the speed of the counter shaft 72 may be calculated.
The transmission 34 also includes multiple powershift clutches upstream (e.g., in the axial direction 60) and downstream (e.g., in the axial direction 64) of the inching clutch MC. These powershift clutches are configured to selectively connect the input shaft 68 to the output shaft 78 at multiple forward or reverse gear speed ratios. As illustrated, the powershift clutches upstream of the inching clutch MC include an even clutch E and an odd clutch O disposed on the input shaft 68, and a reverse clutch R and clutches 5-6, 3-4, and 1-2 disposed on the second counter shaft 72.
The powershift clutches upstream of the inching clutch MC may be susceptible to slipping (e.g., excessive slippage) because the inching clutch MC torque capacity that is required for the largest gear reduction upstream of the inching clutch MC may exceed the maximum torque capacities of the powershift clutches that are used for smaller gear reductions upstream of the inching clutch MC, causing the powershift clutches to slip. To substantially reduce or eliminate the possibility of slipping the clutches upstream of the inching clutch MC, a controlled inching process may be employed. For example, when the work vehicle 10 is inching, the engagement of the inching clutch MC (e.g., pressure or clamp load applied to the inching clutch MC) is controlled, such that the torque capacities of the powershift clutches upstream of the inching clutch MC are not exceeded. In certain embodiments, a torque threshold (τthreshold) of the inching clutch MC may be determined for each available gear ratio between engine 32 and the inching clutch MC, such that the inching clutch MC has an inching torque (τinching) sufficient to stall the engine 32, but low enough to substantially reduce or eliminate the possibility of slipping the engaged powershift clutches upstream of the inching clutch MC (e.g., clutches E, O, R, 1-2, 3-4, and 5-6), then the inching clutch MC is controlled to not exceed τthreshold.
Column C, column D, column F, and column G, each designates a number of gear teeth for a gear contributing to the transmission gear ratio. Correspondingly, column H designates a gear ratio (e.g., between the engine 32 and the inching clutch MC) based on the coupled gears set forth in columns B and E. For example, for Speed 1, the driver and driven gears coupled to the engaged clutch O have 34 and 39 teeth, respectively, and the driver and driven gears coupled to the engaged clutch 1-2 have 29 and 44 teeth, respectively. As the result, the gear ratio (e.g., between the engine 32 and the inching clutch MC) is calculated to be 1.7404 (e.g., 39/34×44/29=1.7404). For Speed 2, the driver and driven gears coupled to the engaged clutch E have 37 and 37 teeth, respectively, and the driver and driven gears coupled to the engaged clutch 1-2 have 29 and 44 teeth, respectively. As the result, the gear ratio (e.g., between the engine 32 and the inching clutch MC) is calculated to be 1.5172 (e.g., 37/37×44/29=1.5172).
Column I designates (e.g., for each of the six speeds) a torque value (-cox) at the inching clutch MC that would result in slipping of the clutch O or the clutch E because τO,E at the inching clutch induces the maximum torque capacity of the clutch O or the clutch E to be applied to the clutch O or the clutch E. The value of τO,E for each speed is calculated by multiplying the torque capacity of the clutch E or clutch O (e.g., 1200 Nm) by the calculated gear ratio as set forth above. For example, for Speed 1, τO,E (e.g., clutch O engaged) is calculated to be 2088 Nm (e.g., 1200 Nm×1.7404=2088 Nm). For Speed 2, τO,E (e.g., clutch E engaged) is calculated to be 1821 Nm (e.g., 1200 Nm×1.5172=1821 Nm).
Column J designates (e.g., for each of the six speeds) a torque value (τ1-2,3-4,5-6) at the inching clutch MC that would result in slipping of the clutch 1-2, the clutch 3-4, or the clutch 5-6 because τ1-2,3-4,5-6 at the inching clutch MC induces the maximum torque capacity of the clutch 1-2, the clutch 3-4, or the clutch 5-6 to be applied to the clutch 1-2, the clutch 3-4, or the clutch 5-6, respectively. It may be appreciated that because the clutch 1-2, the clutch 3-4, and the clutch 5-6 are on the same shaft as the inching clutch MC and there is no additional gear ratio to be considered, the torque that would cause the clutches upstream of the inching clutch to slip is their respective torque capacity. For example, for Speed 1 and Speed 2, τ1-2,3-4,5-6 is the torque capacity of the clutch 1-2, which is 2088 Nm. For example, for Speed 3 and Speed 4, τ1-2,3-4,5-6 is the torque capacity of the clutch 3-4, which is 1579 Nm.
Column K designates (e.g., for each of the six speeds) a maximum value of torque (τmax) for the torque threshold at the inching clutch MC, above which at least one of the clutches upstream of the inching clutch MC may slip. τmax is the lower of the τO,E and τ1-2,3-4,5-6. For example, for Speed 1, τmax is 2088 Nm, which is the lower of 2088 Nm (e.g., τO,E in column I) and 2088 Nm (e.g., τ1-2,3-4,5-6 in column J). For Speed 2, τmax is 1821 Nm, which is the lower of 1821 Nm (e.g., τO,E in column I) and 2088 Nm (e.g., τ1-2,3-4,5-6 in column J).
Column L designates (e.g., for each of the six speeds) a minimum value of torque (τmin) for the torque threshold at the inching clutch MC, such that the inching clutch MC has sufficient torque capacity to stall the engine. Accordingly, τmin is calculated by multiplying the peak input torque from the engine 32 (e.g., 1000 Nm) by the gear ratio shown in column H (e.g., between the engine 32 and the inching clutch MC). For example, for Speed 1, τmin is 1740 Nm (e.g., 1000 Nm×1.7404=1740 Nm). For Speed 2, τmin is 1517 Nm (e.g., 1000 Nm×1.5172=1517 Nm).
As set forth above, a controlled inching process may be utilized for controlling the engagement of the inching clutch MC to substantially reduce or eliminate the possibility of slipping the powershift clutches upstream of the inching clutch MC. In the illustrated embodiment, the inching clutch MC is controlled such that the inching torque τinching does not exceed τthreshold. Note that τthreshold is selected such that it is above τmin and therefore sufficient to stall the engine 32 at all of the available gear ratios between the engine 32 and the inching clutch MC, and below τmax to substantially reduce or eliminate the possibility of slipping the powershift clutches upstream of the inching clutch MC. For each speed, τthreshold as shown in Column M is calculated based on the τmax and τmin values in columns K and L. For example, τthreshold may be calculated as the average of the τmax and τmin values, such that τthreshold is higher than τmin but lower than τmax. It may be appreciated that for each speed, τthreshold is higher than τmin such that the peak input torque (e.g., from the engine) may be fully utilized, and τthreshold is lower than τmax, such that the possibility of slipping the engaged upstream powershift clutches (e.g., clutches O, E, 1-2, 3-4, and 5-6) is substantially reduced or eliminated. Alternatively, τthreshold may be any suitable value greater than τmin and less than τmax.
Once the inching clutch MC is engaged such that τinching=τcommand or τthreshold, and if the controller determines that τcommand is greater than τthreshold at step 126, the controller may check for lock-up of the inching clutch MC at step 132. Upon the determination that the inching clutch MC is locked-up, the controller may subsequently instruct the inching clutch MC to increase τinching (e.g., increase the pressure or clamp load) gradually at step 134. For example, the controller may instruct the inching clutch MC to increase τinching from τthreshold (e.g., to τmax, torque capacity of the inching clutch MC, or any other suitable values). It should be noted that if any time the τcommand becomes less than τthreshold (e.g., as the operator may move the inching petal position), the controller may restart the process at step 122 as set forth above. In the illustrated embodiment, the controller may determine that the inching clutch MC is locked-up when the rotational speed of second countershaft 72 is equal to or substantially equal to the rotational speed of third countershaft 74. If the inching clutch MC is not determined to be locked-up at step 132, the controller may limit τcommand to τthreshold at step 140.
Alternatively, once the inching clutch MC is engaged such that τinching =τcommand or τthreshold, and if the controller determines that τcommand is greater than τthreshold at step 126, the controller 38 may continuously limit τinching to τthreshold at step 136 without checking for clutch lock-up. Alternatively, once the inching clutch MC is engaged such that τinching=τcommand or τthreshold, and if the controller determines that τcommand is greater than τthreshold at step 126, the controller may increase τinching (e.g., increase the pressure or clamp load) gradually at step 138 without checking for clutch lock-up. For example, τinching may be increased gradually from τthreshold (e.g., to τmax, torque capacity of the inching clutch MC, or any other suitable values) at step 138. It should be noted that if any time the τcommand becomes less than τthreshold (e.g., as the operator may move the inching petal position), the controller may restart the process at step 122 as set forth above.
While only certain features have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.