The present disclosure relates to the field of vehicles, and more particularly to a clutch device, and a vehicle steering system and a vehicle having the same.
In the related art, a vehicle steering system is always transferring a steering torque, and transferring of the steering torque cannot be switched off, which causes constant linkage between the vehicle wheels and the steering wheel. With the improvement in emerging functions such as car multimedia and autonomous driving, the vehicle steering system fails to adapt to these emerging functions, resulting in poor use experience of the user.
The present disclosure solves at least one of the technical problems in related art. The present disclosure provides a clutch device capable of achieving transfer of steering torque and switch-off of transfer of steering torque with a high transmission efficiency and reliability.
The present disclosure also provides a vehicle steering system having the clutch device described above.
The present disclosure further provides a vehicle having the vehicle steering system described above.
A clutch device according to an embodiment in a first aspect of the present disclosure includes: a first transmission member and a second transmission member, where the first transmission member is configured to move between a jointed position and a disjointed position, when the first transmission member is in the jointed position, the first transmission member is jointed with the second transmission member to transfer torque, and when the first transmission member is in the disjointed position, the first transmission member is disjointed from the second transmission member to stop transferring the torque; a driving mechanism including a driving device and a driven member, where the driven member is connected with the driving device and the first transmission member in transmission, the driving device drives the driven member to move to drive the first transmission member to move between the jointed position and the disjointed position, and the direction of movement of the driven member is parallel to that of the first transmission member.
With the clutch device according to an embodiment of the present disclosure, it is provided that the driving device drives the driven member to move to drive the first transmission member to move between the jointed position and the disjointed position and that the direction of movement of the driven member is parallel to that of the first transmission member. In this way, when this clutch device is applied to a vehicle steering system, transfer of torque and switch-off of transfer of torque between the steering wheel and the vehicle wheel can be effectively achieved, so that the vehicle wheel can be prevented from rotating along with the steering wheel during gaming, thereby reducing wears in the vehicle wheel and improving use experience of the user. Also, the efficiency and accuracy of transmission between the driving device, the driven member and the first transmission member are high, so that generation of a bending moment between the first transmission member and the driven member can be effectively avoided, thereby effectively improving the reliability of the clutch device.
According to some embodiments of the present disclosure, the central axis of the driven member and the central axis of the first transmission member both extend along the direction of movement of the driven member, the first transmission member and the driven member are fixed relatively to each other in the axial direction of the driven member, and the first transmission member and the driven member are configured to rotate relatively to each other.
According to some embodiments of the present disclosure, a bearing is disposed between the first transmission member and the driven member, and the bearing comprises an inner ring, an outer ring, and multiple rolling elements configured to roll between the inner ring and the outer ring; and a first shaft shoulder and a first fastener are disposed axially at a first interval on the first transmission member, the inner ring abuts between the first shaft shoulder and the first fastener, a second shaft shoulder and a second fastener are disposed axially at a second interval on the driven member, and the outer ring abuts between the second shaft shoulder and the second fastener, such that the first transmission member and the driven member are fixed relatively to each other in the axial direction of the driven member and rotate relatively to each other in a circumferential direction of the driven member.
According to some embodiments of the present disclosure, the clutch device further includes: a steering shaft, where the first transmission member is sleeved over the steering shaft, the first transmission member and the steering shaft are fixed relatively to each other in the circumferential direction of the steering shaft, and the first transmission member is configured to move relatively to the steering shaft in the axial direction of the steering shaft between the jointed position and the disjointed position.
According to some embodiments of the present disclosure, the driven member includes a lead screw; the driving device includes: a driver; and a third transmission member connected with the driver in transmission, an inner circumferential face of the third transmission member having an inner thread coupled with the driven member.
According to some embodiments of the present disclosure, the driver has an output shaft; where the driving device further includes: a driving member fixed to the output shaft, the driving member coupled with the third transmission member to drive the third transmission member to rotate.
According to some embodiments of the present disclosure, the driving member includes a worm, and the third transmission member includes a worm wheel meshed with the worm.
According to some embodiments of the present disclosure, the clutch device further includes: a controller; and a position detection assembly communicating with the controller, the position detection assembly configured to detect the position of the first transmission member and send a positional signal indicative of the position of the first transmission member to the controller.
According to some embodiments of the present disclosure, the position detection assembly includes: a detector body communicating with the controller; and a detection device disposed on the driven member, where the detection device communicates with the detector body, and the detector body obtains a position of the first transmission member by detecting a position of the detection device and sends a positional signal to the controller.
According to some embodiments of the present disclosure, the detector body includes a sensor body, and the detection device includes a magnet cover and a detection magnet disposed on the magnet cover.
According to some embodiments of the present disclosure, the clutch device further includes: a locking device configured to switch between a locking state and an unlocking state, where when the locking device is in the locking state, the locking device locks the first transmission member in the jointed position, and when the locking device is in the unlocking state, the locking device unlocks the first transmission member.
According to some embodiments of the present disclosure, the locking device includes a locking core; and the driven member has a step portion, where when the locking device is in the locking state, the locking core abuts against the step portion to retain the first transmission member in the jointed position via the driven member, and when the locking device is in the unlocking state, the locking core retracts to be separated from the step portion.
According to some embodiments of the present disclosure, one of the first transmission member and the second transmission member includes at least one protrusion, and the other one of the first transmission member and the second transmission member includes at least one recess; and when the first transmission member is in the jointed position, the protrusion is engaged in the recess, and when the first transmission member is in the disjointed position, the protrusion is disengaged from the recess.
A vehicle steering system according to an embodiment in a second aspect of the present disclosure includes the clutch device according to the embodiment in the first aspect of the present disclosure described above.
A vehicle according to an embodiment in a third aspect of the present disclosure includes the vehicle steering system according to the embodiment in the second aspect of the present disclosure described above.
Additional aspects and advantages of the present disclosure will be presented in the following description. Some of these aspects and advantages will become apparent from the following description or be learned from practices of the present disclosure.
The foregoing and/or additional aspects and advantages of the present disclosure will become apparent and comprehensible in the description of the embodiments made with reference to the following drawing, in which:
The embodiments of the present disclosure are described in detail below, and the embodiments described with reference to drawings are some embodiments of the present disclosure.
A clutch device 100 according to an embodiment in a first aspect of the present disclosure is described below with reference to
As shown in
The first transmission member 1 is movable or configured to move between a jointed position and a disjointed position. When the first transmission member 1 is in the jointed position, it is jointed with the second transmission member 2 to transfer torque, and when the first transmission member 1 is in the disjointed position, it is disjointed from the second transmission member 2 to switch off transfer of torque or stop transferring the torque. With such an configuration, when the first transmission member 1 is in the jointed position, synchronized rotation of the first transmission member 1 and the second transmission member 2 is enabled, so that when the clutch device 100 is applied to the vehicle steering system 200, the vehicle steering system 200 can normally transfer the torque from the driver operating the steering wheel 210 to a steering gear 209. When the first transmission member 1 is in the disjointed position, separate the rotation of the first transmission member 1 and the second transmission member 2 is enabled. At this time, the steering wheel 210 is disconnected from the steering gear 209. During the rotation of the steering wheel 210, the steering gear 209 is not driven to move following the steering wheel 210, but the steering wheel 210 can still bring along the components, such as the combined switch, the clock spring, and the angle sensor, to function normally. The steering wheel 210 in this state can serve as a simulator for vehicle driving and output a turning angle signal of the steering wheel 210 to an on-board device or an external device. For example, at this time, the steering wheel 210 can serve as a controller for the car multimedia to play racing games etc., so as to prevent the vehicle wheels from rotating along, which exacerbates wear in the tires, thereby reducing potential safety hazards. Moreover, the rotation of the steering gear 209 does not bring along the steering wheel 210 to move at this time. For example, when the vehicle is in remote control driving or autonomous driving state, the movement of the steering gear 209 controls steering of the vehicle, whereas the steering wheel 210 may not rotate along with the steering gear 209, so as to ensure the safety and riding comfort of the driver.
The driving mechanism 3 includes a driving device 31 and a driven member 32. The driven member 32 is connected with the driving device 31 and the first transmission member 1 in transmission. The driving device 31 drives the driven member 32 to move so as to bring along the first transmission member 1 to move between the jointed position and the disjointed position. Thus, the driving device 31 drives the driven member 32 to move so as to enable the movement of the first transmission member 1, and consequently enable transfer and switch-off of transfer of steering torque between the first transmission member 1 and the second transmission member 2.
Referring to
With the clutch device 100 according to an embodiment of the present disclosure, it is provided that the driving device 31 drives the driven member 32 to move to bring along the first transmission member 1 to move between the jointed position and the disjointed position, and that the central axis of the driven member 32 is parallel to that of the first transmission member 1. In this way, when the clutch device 100 is applied to the vehicle steering system 200, transfer and switch-off of transfer of torque between the steering wheel 210 and the vehicle wheel can be achieved effectively, so that the vehicle wheel can be prevented from rotating along with the steering wheel 210 during gaming, thereby reducing wears in the vehicle wheel and improving use experience of the user. Also, the efficiency and accuracy of transmission between the driving device 31, the driven member 32, and the first transmission member 1 are high, so that generation of a bending moment between the first transmission member 1 and the driven member 32 can be effectively avoided, thereby effectively improving reliability of the clutch device 100.
In some embodiments of the present disclosure, referring to
In some embodiments of the present disclosure, as shown in
For example, in the example shown in
In a further embodiment of the present disclosure, as shown in
As such, by making the first transmission member 1 and the steering shaft 5 fixed relatively to each other in the circumferential direction, the steering shaft 5 can transfer the steering torque from the steering wheel 210 to the first transmission member 1, so that steering of the vehicle can be achieved effectively when the first transmission member 1 is in the jointed position. By making the first transmission member 1 and the steering shaft 5 rotatable relative to each other in the axial direction, the first transmission member 1 can be prevented from affecting the steering shaft 5 during movement between the disjointed position and the jointed position. Moreover, by making the first transmission member 1 movable in the axial direction of the steering shaft 5 between the jointed position and the disjointed position, transfer and switch-off of transfer of torque is achieved while movement of the steering shaft 5 can be prevented. As the size of the first transmission member 1 in the axial direction may be relatively small, disposal of the first transmission member 1 can be more convenient and movement of the first transmission member 1 can be more flexible and reliable.
In some embodiments of the present disclosure, referring to
As such, by providing the ball-slip assembly 6 described above, torque transfer and relative movement are achieved between the first transmission member 1 and the steering shaft while the space between the first transmission member 1 and the steering shaft 5 can be eliminated, thereby avoiding the noise generated due to the vibration during the movement of the first transmission member 1, and consequently making the movement of the first transmission member 1 more stable and reliable.
In some embodiments of the present disclosure, referring to
In a further embodiment of the present disclosure, the driver 311, such as a motor, has an output shaft. The driving device 31 further includes a driving member 313 that is fixed to the output shaft and the driving member 313 is mated/coupled with the third transmission member 312 to bring along the third transmission member 312 to rotate. As such, by providing the driving member 313 described above, the driving member 313 can transfer the driving force from the driver 311, such as a motor, to the third transmission member 312 effectively. In an embodiment, as the driving member 313 is fixed to the output shaft, when the driver 311, such as a motor, is operating, the output shaft can bring along the driving member 313 to rotate. As the driving member 313 is mated with the third transmission member 312, the driving member 313 can bring along the third transmission member 312 to rotate, so that the driven member 32 can bring along the first transmission member 1 to move in the axial direction, thereby achieving switch-off of transfer and transfer of torque.
In an embodiment, as shown in
The present disclosure is not limited thereto. The transmission between the driving member 313 and the third transmission member 312 may also be made by using a lead-screw-nut pair or a pinion-rack pair, as long as rotational motion of the driver 311, such as a motor, can be converted into linear motion of the driven member 32.
In some embodiments of the present disclosure, the lead angle of the worm is γ, where γ satisfies the condition: 10°≤γ≤20°. With such a configuration, the worm wheel 3124 and worm mechanism may be a self-locking mechanism, so that once the driven member 32 brings along the first transmission member 1 to move in position, the first transmission member 1 can be in a pressed state, allowing more reliable connection. In an embodiment, γ may further satisfies the condition 14°≤γ≤15°, but is not limited thereto.
In an embodiment, the condition for the occurrence of self-locking of transmission between the worm wheel 3124 and worm is also correlated with the friction coefficient between the worm wheel 3124 and the worm. Therefore, γ is not limited to 10°˜20°, e.g., γ may be greater than 20° or less than 10°, as long as it can be ensured that self-locking can occur for transmission between the worm wheel 3124 and the worm.
In some embodiments of the present disclosure, referring to
In some embodiments of the present disclosure, referring to
In some embodiments of the present disclosure, referring to
In some embodiments of the present disclosure, as shown in
In some embodiments of the present disclosure, referring to
As such, with the configuration of the telescopic locking core 81 described above, when the locking device 8 is in the locking state, the locking core 81 can abut against the step portion 321 to effectively limit movement of the driven member 32 in the axial direction. As the driven member 32 and the first transmission member 1 are fixed relatively to each other in the axial direction, the first transmission member 1 can be indirectly locked in the jointed position, and as the locking core 81 does not need to be in direct contact with the first transmission member 1, influence on rotation of the first transmission member 1 can be avoided.
In some embodiments of the present disclosure, as shown in
As such, with the configuration of the protrusion 11 and the recess 21 described above, when the first transmission member 1 is in the jointed position and a pressing force is applied to the first transmission member 1 and the second transmission member 2, the protrusion 11 can be tightly mated with the recess 21, thereby eliminating the space between the first transmission member 1 and the second transmission member 2, which facilitates the reliable transfer of the steering torque.
It should be noted that, the clutch device 100 according to an embodiment of the present disclosure is of a jaw clutch type (i.e., the first transmission member 1 and the second transmission member 2 are mated/coupled via the protrusion 11 and the recess 21). However, the present disclosure is not limiting in this respect. For example, the clutch device 100 may be another harsh clutch; or an electromagnetic clutch type is adopted to drive an electromagnet directly for decoupling. In an embodiment, the clutch device may be a frictional clutch, a hydraulic clutch, or the like.
A vehicle steering system 200 according to an embodiment in a second aspect of the present disclosure includes the clutch device 100 according to an embodiment in the first aspect of the present disclosure. For example, the vehicle steering system 200 may include a steering wheel 210 and a steering gear 209. The steering wheel 210 may be connected with the first transmission member 1 in transmission to achieve transfer of steering torque. The steering gear 209 may be connected with the second transmission member 2 in transmission to achieve transfer of steering torque. In an embodiment, the second transmission member 2 and the steering gear 209 may be flange connected via end faces and fastened via a threaded fastener, such as a bolt.
In the vehicle steering system 200 according to an embodiment of the present disclosure, with the clutch device 100 described above, transfer and switch-off of transfer of torque between the steering wheel 210 and the vehicle wheel can be achieved effectively, so that the vehicle wheel can be prevented from rotating along with the steering wheel 210 during gaming, thereby reducing wears in the vehicle wheel and improving use experience of the user. Also, the transmission efficiency is high, so that the reliability of the vehicle steering system 200 can be effectively improved.
In some embodiments of the present disclosure, as shown in
For example, the turning disk 202 may be fixed to the steering shaft 5. When the driver manipulates the steering wheel 210 of the vehicle to bring along the steering shaft 5 to rotate in a first direction of rotation, such as the clockwise direction, the turning disk 202 can rotate in the first direction of rotation along with the steering shaft 5 and bring along the stopper 203 to move. When the mating structure abuts against the first limiting structure, the turning disk 202 rotates to the first limit position, whereupon the turning disk 202 cannot continue rotating in said first direction of rotation and can only rotate in a second direction of rotation, such as the anticlockwise direction, opposite to the first direction of rotation, so as to achieve angular limiting of the steering shaft 5 in the first direction of rotation. When the driver manipulates the steering wheel 210 of the vehicle to bring along the steering shaft 5 to rotate in a second direction of rotation, such as the anticlockwise direction, the turning disk 202 can rotate in the second direction of rotation along with the steering shaft 5 and bring along the stopper 203 to move. When the mating structure abuts against the second limiting structure, the turning disk 202 rotates to the second limit position, whereupon the turning disk 202 cannot continue rotating in the second direction of rotation and can only rotate in the first direction of rotation, so as to achieve angular limiting of the steering shaft 5 in the second direction of rotation. In an embodiment, to ensure that the steering wheel 210 and the turning disk 202 are angularly aligned, the turning disk 202 can be positioned circumferentially by using a flat key and then press-fitted around the steering shaft 5.
As such, when the turning disk 202 is in the first limit position or the second limit position, the mating structure can abut against the first limiting structure or the second limiting structure, and further rotation of the turning disk 202 can be limited, so that the limitation of the turning angle of the turning disk 202 can be achieved, and the turning-angle limiting mechanism 201 has a simple structure and high reliability. Moreover, when transfer of steering torque between the steering wheel 210 and the steering gear 209 of the vehicle steering system 200 is switched off, the case where parts, such as the clock spring and the angle sensor, are damaged due to random rotation of the steering wheel 210 can be effectively avoided. Moreover, with the configuration of the stopper 203 described above, the mating structure can abut against the corresponding first limiting structure or second limiting structure only when the turning disk 202 is in the first limit position or the second limit position. When the turning disk 202 is in other positions, the mating structure can be staggered with respect to the first limiting structure and the second limiting structure, so as to achieve large-angle limitation by the turning-angle limiting mechanism 201, thereby satisfying the steering demand of the vehicle.
In a further embodiment of the present disclosure, referring to
In some embodiments of the present disclosure, referring to
In some embodiments of the present disclosure, referring to
In some embodiments of the present disclosure, referring to
It should be noted that, the turning-angle limiting mechanism 201 is not limited to the structure described above, but may adopt, for example, a small tooth number difference reducer structure or a nut-lead-screw limiting structure, or the like.
In some embodiments of the present disclosure, as shown in
For example, in the embodiment shown in
As such, with the configuration of the dust-proof cover 207 described above, dust and waterproof as well as sound insulation can be achieved for the vehicle steering system 200, thereby improving the reliability of the vehicle steering system 200 and riding comfort in the vehicle.
In some embodiments of the present disclosure, the vehicle steering system 200 may further include a hand-feel simulation device and a control unit. The hand-feel simulation device can simulate the hand feel of steering in transfer of steering torque between the steering wheel 210 and the steering gear 209 when the transfer of steering torque between the steering wheel 210 and the steering gear 209 is switched off. The control unit may interact with the vehicle to identify necessary signals and feedback, via a sensor, the hand feel of gaming required by the driver.
The vehicle steering system 200 according to an embodiment of the present disclosure will be described in detail below with reference to
As shown in
The third transmission member 312 is installed to the lower shell 2062 via a second bearing 3121, such as a double-row angular contact bearing. One side of the outer ring of the second bearing 3121 abuts against the shaft shoulder of the lower shell 2062, and the other side the outer ring is axially positioned with a first anti-backlash baffle ring 3122, such as an anti-backlash baffle ring for holes; and one side of the inner ring of the second bearing 3121 abuts against the shaft shoulder of the third transmission member 312, and the other side of the inner ring is axially positioned with a second anti-backlash baffle ring 3123, such as an anti-backlash baffle ring for shafts, thereby achieving installation and positioning of the third transmission member 312 relative to the lower shell 2062.
The steering shaft 5 is positioned and installed relative to the upper shell 2061 via a third bearing 51, such as a deep-groove ball bearing. One side of the outer ring of the third bearing 51 abuts against the shaft shoulder of the upper shell 2061, and the other side of the outer ring is axially positioned by a third anti-backlash baffle ring 511, such as an anti-backlash baffle ring for holes; and one side of the inner ring of the third bearing 51 abuts against the shaft shoulder of the steering shaft 5, and the other side of the inner ring is axially positioned by a fourth anti-backlash baffle ring 512, such as an anti-backlash baffle ring for shafts, thereby achieving installation and positioning of the steering shaft 5 relative to the upper shell 2061. The clutch device 100 includes an oil seal 9. The outer ring of the oil seal 9 is press-fitted to the upper shell 2061. The inner ring of the oil seal 9 is in dynamic seal with respect to the steering shaft 5, thereby ensuring that the whole vehicle steering system 200 meets the dust-proof and water-proof level requirements. The steering gear 209 includes a steering gear shell 2091. The steering gear shell 2091 and the lower shell 2062 are machined to have a mating torus to ensure the installation coaxiality, while axial sealing is provided with a third seal ring 2092, such as an O-shaped seal ring. After positioning, they are fastened with a second bolt assembly 2093. Meanwhile, the steering shaft 5 is mated with the gear shaft of the steering gear 209 via a needle roller bearing 2094 to ensure the coaxiality.
As shown in
The vehicle steering system 200 according to an embodiment of the present disclosure has the function of decoupling of the mechanical transmission chain. The clutch device 100 can be applied as a platform. For example, it can be installed on the steering shaft 5 so that the steering wheel 210 can rotate freely without changing the hard point of the original vehicle steering system. As such, it can be ensured that the hand feel of steering during driving remains consistent with the original state when the first transmission member 1 is in the jointed position, with little change to the original vehicle steering system.
The vehicle according to an embodiment in the third aspect of the present disclosure (not shown) includes the vehicle steering system 200 according to the embodiment in the second aspect of the present disclosure described above.
In the vehicle according to an embodiment of the present disclosure, with use of the vehicle steering system 200 described above, transfer and switch-off of transfer of steering torque between the steering wheel 210 and the vehicle wheel can be effectively achieved, and the transmission efficiency and reliability are high.
Other configurations and operations of the vehicle according to the embodiments of the present disclosure will not be described in detail herein.
In the description of the present disclosure, it should be understood that orientation or position relationships indicated by the terms such as “center”, “longitudinal”, “transverse”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer”, “clockwise”, “anticlockwise”, “axial”, “radial”, and “circumferential” are based on orientation or position relationships shown in the drawings, and are used only for ease and brevity of illustration and description, rather than indicating or implying that the mentioned device or elements must have a particular orientation or must be constructed and operated in a particular orientation. Therefore, such terms should not be construed as limitation of the present disclosure.
In description of the present disclosure, the words “first feature” and “second feature” may include one or more of this feature.
In description of the present disclosure, it should be noted that unless otherwise explicitly specified or defined, the terms “mount/install”, “joint”, and “connect” should be understood in a broad sense. For example, the connection may be a fixed connection, a detachable connection, or an integral connection; or the connection may be a mechanical connection or an electrical connection; or the connection may be a direct connection, an indirect connection through an intermediate medium, or internal communication between two elements. A person of ordinary skill in the art may understand the meanings of the foregoing terms in the present disclosure according to the situations.
In the descriptions of this specification, descriptions using reference terms “an embodiment”, “some embodiments”, “an exemplary embodiment”, “an example”, “a specific example”, or “some examples” or the like mean that specific characteristics, structures, materials, or features described with reference to the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the illustrative expression of the above terms is not necessarily referring to the same embodiment or example.
Although the embodiments of the present disclosure have been shown and described, a person of ordinary skill in the art should understand that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and gist of the present disclosure, and the scope of the present disclosure is defined by the claims and equivalents thereof.
Number | Date | Country | Kind |
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202110588616.5 | May 2021 | CN | national |
This application is a Continuation Application of International Patent Application No. PCT/CN2022/079297, filed on Mar. 4, 2022, which is based on and claims priority to and benefits of Patent Application No. 202110588616.5, filed on May 28, 2021. The entire content of all of the above-referenced applications is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/CN2022/079297 | Mar 2022 | US |
Child | 18372523 | US |