A. Field of Invention
This invention pertains to a window treatment operated by a cord, wherein a disabling device is provided to disable the window treatment if the cord is not tensioned properly. The device includes one or more gears engaged by the cord and blocked from rotation when the cord is not tensioned properly.
B. Description of the Prior Art
In the present application the term ‘window treatment’ refers to an apparatus for selectively covering a door, a window or other architectural feature in a building. Typical window treatments include window shades or blinds, venetian blinds, roman shades, vertical blinds, pleated blinds, and so. Window treatments can be operated either manually, using one or more cord, or automatically using an electric motor to activate the shade and a remote controller coupled to the electric motor either via a wired or wireless connection. The remote controller may respond to commands from a user or may operate autonomously. However, automatic window treatments are very expensive and complex, and by and large, the majority of window treatments are operated manually. Most of these latter types of window treatment include a built-in control mechanism that is used to operate the window treatment, e.g., raise or lower a fabric sheet, a plurality of slats, etc., with an elongated member such as a cord engaging the control mechanism. For example, the control mechanism may be a clutch such as one manufactured by Rollease, Inc. of Stamford, Conn.
It has been found that it is advantageous to tension the cord after the window treatment has been installed, and to disable the control mechanism and immobilize the cord if the free portion of the cord is not tensioned properly, but it is left loose adjacent to the window treatment. Mechanisms for disabling window treatment control mechanisms have been previously proposed, however, they were not found to be convenient to make and are not always effective.
A device for disabling a window treatment operated by a cord includes at least one member with a gear engaging the cord. When the cord is not tensioned correctly, the gear of the member intermeshes with teeth on another member impeding movement of the cord along its length. In one embodiment, two gears engage different sections of the cord and intermesh with each other. In another embodiment, a stationary member intermeshes with the gear of member selectively pivoted by the cord in accordance with the tension on the cord. More particularly, in one embodiment, a device for disabling a window treatment including a control mechanism operated by a cord movable in a longitudinal direction along its length, includes a first member having a cord engaging element, this first member rotating about an axis. The cord engaging member engages the cord to transfer a motion of the cord along a longitudinal direction into a rotation of the first member, the first member moving laterally with respect to the longitudinal direction between a first and a second position in response to tension on said cord. The device further includes a second member cooperating with the first member to block or at least retard or oppose movement of the cord in the longitudinally direction when the first member is in the first position.
In another embodiment of the invention, a window treatment includes a covering member covering an architectural opening and a control mechanism such as a clutch operated by a cord, wherein movement of the cord operates the clutch to thereby selectively move the covering member with respect to the opening. Advantageously a safety device is also provided that is adapted to sense the tension in the cord. The cord is under tension, the clutch operates normally. When the cord is not tensioned, the cord is prevented from operating the clutch. Advantageously, the safety device and the clutch are provided in a common housing.
A device for disabling a window treatment constructed in accordance with this invention is shown in
In the embodiment shown, the other ends of rods 14A, 14B are mounted coaxially with pulleys 10A, 10B. In another embodiment (not shown), the other ends of rods 14A, 14B are secured to base 11 at a location space at a predetermined distance from the gears 12A, 12B.
The device 10 further includes two biasing springs 16A, 16B. Each spring 16A, 16B includes a first end attached to the base 11 and a second end attached to the respect rod 14A, 14B as shown in
Each 12A, 12B gear has a respective large diameter toothed wheel 22A, 22B with a plurality of radial teeth 23; and a respective smaller diameter pulley 24A, 24B. Each pulley is attached to the respective gear and they are rotationally interlocked so that they can rotate round a common axis. In the figures, teeth 23 are shown with a triangular cross-section, however, they could also have rectangular, square, trapezoidal or other shapes as well.
The cord 20 can be a rope, a single or multifilament thread, a wire, a twine, a chain or can be formed of a plurality of beads that are either interconnected directly to each other, or are mounted on a common thread 21.
In both embodiments, the pulleys are preferably made of, or are covered with a high friction material such as rubber to insure that the longitudinal movement of cord 20 is translated into rotational movement of pulleys. Moreover, if the pulleys, and in particular pulleys 24A, 24B, are not rotating, friction between the pulleys and the cord prevents the cord 20 from moving longitudinally. In one embodiment, e.g., embodiment of
The device 10 is installed by either mounting it on a wall or attaching it to the window treatment itself, as shown somewhat diagrammatically in
The two sections 20A, 20B then extend down towards a tensioning device 200. Before the cord 20 is tensioned, the cord 20 cannot apply any considerable force on gears 12A, 12B and as a result, these gears are biased toward each other by springs 16A, 16B and their teeth are intermeshed, as shown in
Tensioning the cord 20 causes the cord segments 20A, 20B to move downward. This causes pulleys 24A, 24B pivot arms 14A, 14B away from each other in directions B, B′ and against the forces applied by springs 16A, 16B. This action causes the gears 12A, 12B to separate from each other. The gears 12A, 12B remain separated as long as the cord 20 remains tensioned. With the gears 12A, 12B separated, the pulleys 24A, 24B are free to rotate about their axes and either segment 20A, 20B can be pulled thereby operating mechanism 18 of the window treatment.
Preferably the cord sections 20A, 20B are continuous and form a lower cord loop 20D that is tensioned using the tensioning device 200.
A cord tensioning device 200 that can be suitable for the purposes discussed above is now described. As shown in
Tensioning device 200 further includes a u-shaped hasp 210 having a central curved portion 212 and two parallel leg 214, 216 terminating in respective enlarged portions 218.
Tensioning device 200 further includes a segment 220 having two opposed walls 222, 224 that are concave and are sized to contact the inner surfaces of the legs 214, 216. The segment 220 has two further opposite walls 226, 228 having approximately the same curvature as the hole 208 to allow the segment 220 to rotate within the hole.
Tensioning device 200 further includes a bottom plate 230 having two side walls 232, 234 sized and shaped to fit over the enlarged portions 218 and two other sides 236, 238 formed with a respective lip 240, 242.
Finally, the tensioning device includes a compression spring 250 with a top 252 and a bottom 254.
The assembled tensioning device is shown in two configurations in
Once a window treatment is installed (or even before if so desired) the cord tensioning device 200 is attached to any straight surface (a wall, a window sill, etc.) by using screws, nails, etc., through the holes 204, 206. As the cord tensioning device is so installed, its bottom plate 230 is pushed inwardly against the force of spring 250 moving the hasp 210 upwardly at the same time When the cord tensioning device is fully installed, the hasp 210 is in its final position shown in
A device 300 constructed in accordance with an alternate embodiment of the invention is shown in
Between the two gears 312a, 312B there is a central member 344 having two sides 344A, 344B with teeth having the same size as the teeth on gears 312A, 312B. Member 344 is stationary and is attached to base 311.
The cord 20 includes a section 20A at least partially trained around in touch with pulley 340A, a section 20B at least partially trained around, or in touch with pulley 340B. The cord 20 further includes an upper portion 20A trained around a window treatment control mechanism 18, and is tensioned by device 200.
As with the previous embodiments previously discussed, it has been found that it is advantageous to install the system 300 in such a manner that the cord 20 is tensioned. The cord 20 and pulleys 340A, 340B are arranged so that when the cord 20 is under tension, the teeth of gears 312A, 312B are spaced away from the teeth of member 344 and the gears and their pulleys are free to turn about their respective axes. As a result, the cord 20 can be moved up and down by pulling on 20A, 20B thereby activating the mechanism 18 either in one direction or the other.
However, if the cord 20 is no longer tensioned by device 200, it cannot counteract the forces of springs 316A, 316B. Therefore the springs pull or push the two gears 312A, 312B toward each other until their teeth engage and intermesh with the teeth of sides 344A, 344B respectively, as shown in
The central member 344 is fixed and cannot move or rotate. Once the gears 312A, 312B come into contact with the teeth of sides 344A, 344B, the gears are immobilized and prevented from rotation by member 344. In this manner the cord 20 is disabled and cannot be used to operate control mechanism 18.
In the embodiments discussed above, means are provided to lock both sides of the cord by training the cord about the pulleys of gears and selectively immobilizing the gears to prevent each side or portion of the cord from moving. In another alternate embodiment, a single gear is provided to immobilize the cord only on one side.
As with the previous embodiments, device 300 or 400 can be provided separately or can be incorporated into the window treatment.
The clutch 500 is constructed and arranged so that when a portion 520A of the cord 520 is pulled downward, the mandrel 508 rotates in one direction. Pulling on the other cord section 520A causes the mandrel 508 to rotate in the opposite direction. A torque applied to mandrel, for example by the window treatment causes an internal brake mechanism to be activated which prevents the mandrel from turning. In other words, the clutch 500 is configured to transform the translational motion of the cord 520 into a rotational motion of the mandrel 508 but not vice versa. Clutch mechanisms providing bidirectional motion transfer of this type are described in U.S. Patent Nos. 4,372,432; 6,685,592; and U.S. Patent Application Publication 20130244824.
As can be seen in more detail in
Importantly, for this invention, the housing 502 further holds two pulleys 510A, 510B, disposed close to a mouth 522 formed in the housing 502 (see
The two housing sections 504, 506 are made of a plastic material, for example by molding. Referring to
As shown in
Near the outer ends of grooves 540A, 540B, the housing section 506 is formed with two pins 544A, 544B. These pins are provided to engage one of the ends of the U-shaped spring 516. The spring 516 is disposed below the gears 512A, 512B and is arranged and constructed so that with its ends biased against pins 544a, 544B, it engages the pins 538A, 538B and biases them and the respective gears 512A, 512B laterally inwards toward the center of the housing 502.
Referring to
The clutch 500 is shipped to a customer with a bracket 560 holding the pin 538A in place to insure that the gear 512A does not move out of place. (A similar bracket is provided to hold gear 512B in place, however it has been omitted from the drawings for the sake of clarity). Tabs 562 are provided to provide an interlock and interference fit between the housing sections 504, 506 to keep the housing 502 closed. In this position, gears 512A, 512B are in a locked position with their teeth 513 being intermeshed with the teeth 552. Since teeth 552 are stationary, they prevent the gears 512A, 512B from rotating. Each pulley 510A, 510B and gear 512A, 512B is also formed with a circumferential groove for receiving and entraining the cord 520. Alternatively, instead of these grooves, these elements may be provided with semispherical depressions (not shown) so that they can receive and entrain the beads of a beaded chain, instead of a cord.
The clutch 500 operates as follows. It is shipped separately or together with a window dressing to a customer and installed in an architectural opening together with the window dressing. As part of this installation, the operating cord 520 is installed and threaded through the housing so that it enters so the lower mouth 522. Referring to
Bumps 537A, 537B are positioned so that as the gears 512A, 512B are moved away from each other by the cord 520, when they disengage from stationary gears 552, their shafts formed by pins 538A, 538B traveling in slots 532A, 532B come into contact with and push bumps 537A, 537B upwardly. In response the bumps 537A, 537B move slightly upwards until they are cleared by pins 538A, 538B. This deflection is made possible because the material of the housing 502 is a plastic material that is slightly elastic. The deflection of the bumps 537A, 537B is further facilitated by slots 536A, 536B. As a result of this action, as a person is pulling on the cord 520 to tension it, he has to apply a slightly larger force on the cord 520 as the pins 538A, 538B pass the bumps 537A, 537b thereby giving the person a tactile confirmation that the gears 512A, 512B have been moved from their locked to an operating position.
Once the window dressing is installed, the cord 520 is tensioned, as discussed above, using, for example a tensioning device as shown in
In the description above, clutch 500 includes one of the several types of disabling mechanisms shown in
Numerous modifications may be made to this invention without departing from its scope as defined in the appended claims.
This application is a continuation in part of application Ser. No. 13/330,855, filed Dec. 20, 2011, now ______, which in turn claims priority to U.S. provisional applications Ser. No. 61/426,560 and 61/426,564 filed on Dec. 23, 2011 and to U.S. Design Pat. D647,342 based on U.S. application Ser. No. 29/381,573 filed on Dec. 21, 2010, all incorporated herein in their entirety.
Number | Date | Country | |
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61426560 | Dec 2010 | US | |
61426564 | Dec 2010 | US |
Number | Date | Country | |
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Parent | 13330855 | Dec 2011 | US |
Child | 14209158 | US |