Clutch pedal locking assembly

Information

  • Patent Grant
  • 6648113
  • Patent Number
    6,648,113
  • Date Filed
    Monday, March 11, 2002
    23 years ago
  • Date Issued
    Tuesday, November 18, 2003
    21 years ago
Abstract
A clutch pedal locking assembly for a vehicle having a manual transmission and a clutch. A latch assembly, when actuated, holds a clutch pedal down after the vehicle operator presses the clutch pedal down, thus leaving the vehicle clutch disengaged even when the operator removes his foot from the clutch pedal. When the latch assembly is deactivated, the clutch pedal will operate the same as a conventional clutch pedal in a manual transmission vehicle. The latch assembly may be activated and deactivated by a cable that connects to an activation collar on the gear shift lever.
Description




BACKGROUND OF INVENTION




The present invention relates to vehicles employing clutch pedals to engage and disengage a clutch, and more particularly to mechanisms for assisting a driver in operating the clutch pedal.




Conventional manual transmission vehicles have a clutch which disengages the transmission from the engine, which is used while shifting gears and when the vehicle is standing still while in gear. While a manual transmission is desirable over an automatic transmission for some, due to the better fuel economy and the lower cost, the automatic transmission still has the convenience of allowing one to stop at a traffic light without having to hold down a clutch pedal while stopped and in gear.




Many vehicle operators prefer to keep a vehicle in gear when stopped at a traffic light or stopped in heavy traffic in anticipation of starting the vehicle moving forward. However, when a vehicle is stopped in traffic or at a traffic light, the operator must hold down the clutch the entire time if he wishes to keep the vehicle in gear while stopped. If there are many traffic lights or the operator is in a traffic jam, then the leg which holds in the clutch pedal can become fatigued.




Thus, it is desirable to have a clutch pedal assembly where one may wait in a traffic jam or at a stop light with a manual transmission in gear, but without the need to constantly apply foot pressure to the clutch pedal while waiting to begin moving again.




SUMMARY OF INVENTION




In its embodiments, the present invention contemplates a clutch pedal locking assembly for use with a clutch pedal in a vehicle, with the clutch pedal actuable by a vehicle operator between a clutch engagement position and a clutch disengagement position. The clutch pedal locking assembly includes a latch assembly mounted to the vehicle adjacent to the clutch pedal, selectively securable to the clutch pedal when the clutch pedal is in the clutch disengagement position, and an activation apparatus switchable between an activation position and a deactivation position. The clutch pedal locking assembly also includes a transmitting apparatus connected between the latch assembly and the activation apparatus, with the transmitting apparatus causing the latch assembly to be not secured to the clutch pedal when the activation apparatus is in the deactivation position, and the transmitting apparatus causing the latch assembly to be secured to the clutch pedal when the activation apparatus is in the activation position and the clutch pedal is in the disengagement position, whereby the clutch pedal will remain in the disengagement position until the activation apparatus is switched to the deactivation position.




The present invention further contemplates a method of selectively securing a clutch pedal in a vehicle that is driven by a vehicle operator, with the clutch pedal movable by the vehicle operator between a clutch engagement position and a clutch disengagement position, the method comprising the steps of: actuating a switch apparatus from a deactivation state to an activation state; communicating the activation state to a latch assembly; moving the clutch pedal to the clutch disengagement position; and securing the latch assembly to the clutch pedal to maintain the clutch in the disengagement position until the actuating switch apparatus is moved from the activation state to the deactivation state.




An embodiment of the present invention allows a vehicle operator to engage a lock device that will hold a clutch pedal in its disengaged position once the vehicle operator depresses the clutch pedal from its engaged position.




An advantage of the present invention is that a vehicle operator can actuate the locking device and depress the clutch pedal to its disengaged position, while waiting at a traffic light or in heavy traffic, and remove his foot from the clutch pedal without the clutch pedal engaging the vehicle's clutch. In this way, the vehicle operator may rest his leg while waiting to begin moving again without having to take the transmission out of gear.




Another advantage of the present invention is that it is a low cost alternative to an automatic transmission that provides the advantage of not having to hold ones foot on the clutch while stopped in traffic or at a traffic light.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a side, elevation view of a vehicle clutch pedal and clutch pedal locking assembly in accordance with the present invention.





FIG. 2

is a view similar to

FIG. 1

, but with the clutch pedal shown depressed and the clutch pedal locking assembly in the engaged position.





FIG. 3

is a is a front, elevation view of the clutch pedal and clutch pedal locking assembly of FIG.


1


.





FIG. 4

is a side elevation view of a vehicle gear shift lever assembly in accordance with the present invention.





FIG. 5

is a sectional view taken along line


5





5


in FIG.


4


.





FIG. 6

is a perspective view of an alternate embodiment of the present invention.





FIG. 7

is a sectional view taken along line


7





7


in FIG.


6


.











DETAILED DESCRIPTION





FIGS. 1-3

illustrates a vehicle floor pan


20


, with a clutch pedal assembly


21


mounted thereto. The clutch pedal assembly


21


includes a support bracket


22


. The clutch pedal support bracket


22


includes a pivot lug


24


, for pivotally supporting a clutch pedal arm


26


, and a clutch rebound bumper


28


, for limiting the travel of the clutch pedal arm


26


away from the floor pan


20


. A return spring


30


mounts between the clutch pedal support bracket


22


and the clutch pedal arm


26


to bias the clutch pedal arm


26


against the clutch rebound bumper


28


. The clutch pedal arm


26


supports a clutch foot pad


32


, for receiving the foot of a vehicle operator, and a finger


34


for engaging a clutch actuation cable assembly


36


. The clutch actuation cable assembly


36


extends to the vehicle clutch (not shown).




All of the components of the clutch pedal assembly


21


discussed so far are conventional in design and operation and may vary somewhat from vehicle to vehicle, so they are merely one example of a clutch assembly with which a clutch pedal locking assembly may be used. For example, the bracket and return mechanism may be configured differently to allow for a conventional pedal height self adjusting mechanism, or a conventional clutch actuation rod or hydraulic system may be employed instead of the clutch actuation cable.




The clutch pedal assembly


21


also includes striker mount lug


40


welded to or cast integrally with the clutch pedal arm


26


. A striker


42


is bolted to the mount lug


40


, and includes a striker finger portion


44


. While conventional clutch pedal arms are made of metal, the clutch pedal arm


26


can also be made of a plastic material, with the lug


40


and/or the striker


42


molded integral with the clutch pedal arm itself.




A latch assembly


46


is bolted to the floor pan


20


, behind and just off center from the clutch pedal arm


26


. The latch assembly


46


includes a support frame


48


, which includes a pair of ratchet support arms


50


extending from a base portion


52


and a pair of pawl support arms


54


also extending from the base portion


52


. The ratchet support arms


50


support and allow for rotational movement of a ratchet


56


via a pivot pin


58


. A pair of springs


60


are engaged between the ratchet support arms


50


and the ratchet


56


in order to bias the ratchet


56


into its open position. The ratchet


56


includes an engagement slot


62


formed by a pair of catch fingers


64


which, when aligned with a pair of slots


66


in the ratchet support arms


50


allows the engagement slot


62


to receive the striker finger portion


44


of the striker


42


. The latch assembly's open position is illustrated in

FIGS. 1 and 3

.




A pawl


68


is supported and allowed to rotate relative to the pawl support arms


54


via a pivot pin


70


. A pair of springs


72


are engaged between the pawl support arms


54


and the pawl


68


in order to bias the pawl into engagement with a catch


74


on the ratchet


56


, (rotationally clockwise as viewed in FIGS.


1


and


2


). The pawl


68


includes a cable attachment tab


76


, which receives one end of an actuation cable


78


from an actuation cable assembly


80


. The actuation cable assembly


80


includes a cable sleeve


82


, which encloses the cable


78


, and is mounted on one end to the support frame


48


.






22


The actuation cable assembly


80


extends from the latch assembly


46


to a gear shift lever assembly


84


, illustrated in

FIGS. 4 and 5

. The cable sleeve


82


is mounted on its other end to a shift rod


86


of the gear shift lever assembly


84


. The gear shift lever assembly


84


also includes an activation collar


88


mounted around and slidable on the shift rod


86


, just below a gear shift knob


89


. The collar


88


includes a cable attachment tab


90


, which receives the other end of the actuation cable


78


. The collar is shaped to form a finger pull


91


at the top of the collar


88


, within easy reach of the fingers of a vehicle operator who has his hand on the gear shift knob


89


.




The shift rod


86


includes a guide recess


92


in its outer surface, with the guide recess


92


including a deactivation detent


93


and an activation detent


94


. A recess


95


on the inside surface of the collar


88


retains a ball and spring assembly


96


, with the ball and spring assembly


96


engaged within the guide recess


92


. In this way, the guide recess


92


guides and limits the travel of the collar


88


, with the collar


88


biased into a full up or full down position. Since the springs


72


cause the cable


78


to be pulled down (as seen in FIGS.


1


and


2


), there will be tension in the cable


78


when the collar


88


is in the up position (release latching). When the collar


88


is moved down (latched position) in order to enable latching, this will release the tension in the cable


78


.




The operation of the clutch pedal lock assembly will now be described in relation to

FIGS. 1-5

. When a vehicle operator is driving the vehicle, the clutch pedal assembly


21


will be in its up (clutch engaged) position, and the latch assembly


46


will be in its open position, (as is illustrated in FIG.


2


). As a vehicle operator is driving down a road and sees a red traffic light ahead, he may begin braking and then depress the clutch pedal foot pad


32


to disengage the vehicle's clutch. Since clutch pad


32


is pushed all of the way down, the striker finger


44


will be contained within the engagement slot


62


, with the catch fingers


64


of the ratchet


56


caused to rotate downward.




If the collar


88


is in the up position, (with the ball and spring


96


in the deactivation detent


93


), then the actuation cable


78


will hold the pawl


68


away from the ratchet


56


. So when the operator moves his foot to allow the clutch pad


32


to raise up, the striker


42


will merely pull out of the ratchet


56


causing the ratchet


56


to be rotated back to its open position, where the springs


60


will hold it. The clutch pad


32


will raise up to its clutch engaged position, just the same as with a conventional manual transmission vehicle. The same also happens when shifting between gears as the vehicle operator accelerates up to speed. Thus,.when the collar


88


is in its up position, the latch assembly


46


will have no effect on vehicle operation.




If, on the other hand, the operator wishes to remove his foot from the clutch pad


32


while waiting at a traffic light, (or as a result of other traffic conditions), then he will push the collar


88


on the gear shift rod


86


down to the latch activation position, (with the ball and spring


96


in the activation detent


94


). Since clutch pad


32


is pushed all of the way down, the striker finger


44


will again be contained within the engagement slot


62


, with the catch fingers


64


of the ratchet


56


caused to rotate downward. This time, however, the actuation cable


78


and springs


72


will cause the pawl


68


to rotate into contact with the ratchet


56


. The ratchet


56


, then, cannot rotate into its open position. If the operator moves his foot to allow the clutch pad


32


to raise up, the striker


42


will not move because the striker finger portion


44


will remain trapped in the engagement slot


62


of the ratchet


56


. Consequently, the clutch will remain in its down position, and the vehicle's clutch will remain disengaged.




The vehicle operator, then, can leave the vehicle's transmission (not shown) in gear without having to hold down the clutch the entire time. When the operator wishes to begin moving again, he places his foot on the clutch pad


32


, then pulls up on the engagement collar


88


to disengage the clutch latch assembly


46


. Operation is again just as with conventional manual transmission shifters. If, on the other hand, the operator pulls up on the collar


88


to release the clutch latch assembly


46


without placing his foot on the clutch pad


32


first, the clutch will spring out quickly, and since there is no vehicle movement and generally not much throttle opening, the vehicle engine will stall, with minimum forward movement of the vehicle.





FIGS. 6 and 7

illustrate an alternate embodiment of the clutch pedal locking assembly. For purposes of this description, elements in this embodiment that have counterpart elements in the first embodiment have been identified by similar reference numerals, although they are 100 series numbers. The gear shift assembly


84


, shift rod


86


and actuation collar


88


are the same as in the first embodiment, but the actuation cable assembly


180


extends to a different latch assembly


146


. The clutch pedal assembly


121


is somewhat different, in that the clutch pedal arm


126


is shaped to mount to a different clutch support bracket


122


and a push rod


136


is employed rather than the clutch actuation cable. But this clutch assembly is also a common type of clutch assembly used in manual transmission vehicles.




The latch assembly


146


for holding down the clutch pedal arm


126


is significantly changed from the first embodiment. The latch assembly


146


includes a support frame


148


that is mounted to the floor pan


120


. The cable assembly


180


connects to the support frame


148


and the actuation cable


178


is coupled to the catch finger


164


. The catch finger


164


is located close to the path of the clutch pedal arm


126


and can move telescopically relative to the support frame


148


.




The operation is similar to the first embodiment, in that, when the collar


88


is in its upward (deactivated) position, the clutch pedal assembly


121


and gear shift assembly


84


will operate the same as with a conventional manual transmission vehicle. If, on the other hand, the collar


88


is moved down, into its activated position, while the clutch pad


32


is pressed down, the catch finger


164


will slide out and catch the clutch pedal arm


126


when the operator takes his foot off of the clutch foot pad


132


. The clutch pedal will then stay down (and the vehicle clutch disengaged) until the operator pulls the collar


88


back up to its deactivated position. If so desired, a spring or other compliant member can be located between the clutch actuation cable


178


and the catch finger


164


in order to allow the finger


164


to slide in temporarily as the clutch pedal arm


126


passes, if the latch assembly


146


is actuated prior to the operator of the vehicle depressing the clutch pad


132


.




Other variations of the clutch pedal lock are also possible. For example, one can locate the engagement switch on the steering column or the instrument panel rather than on the gear shift rod, if so desired. Also, rather than an actuation cable connecting the engagement switch to the pedal lock assembly, one can employ an electromechanical device, such as a solenoid, to engage and disengage a finger or latch that holds the clutch pedal in place. Such a solenoid is preferably an energize-to-extend type (or an energize-to-latch type) and will have a chamfered metal shaft which will line up with a hole in the clutch pedal when it is fully depressed. An additional electronic module, preferably located under the instrument panel, will receive signals, such as vehicle velocity, clutch pedal position, ignition power, ground, and actuating switch signals. The module will then actuate the solenoid when the vehicle velocity is less than 5 miles per hour, the clutch pedal is in, and the ignition is on. In this way, additional features, such as a lockout above a certain vehicle speed (such as 5 miles per hour) can be implemented in the control logic for the solenoid or other electromechanical mechanism employed. Also, if desired, an instrument cluster indicator lamp may be employed, which lights when the clutch locking device is activated. Another example of a variation is to recess the latch assembly into the floor pan and mount the striker on the forward flat of the clutch pedal arm.




While certain embodiments of the present invention have been described in detail, those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention as defined by the following claims.



Claims
  • 1. A clutch pedal locking assembly for use with a clutch pedal in a vehicle, with the clutch pedal actuable by a vehicle operator between a clutch engagement position and a clutch disengagement position, the clutch pedal locking assembly comprising:a latch assembly mounted to the vehicle adjacent to the clutch pedal, selectively securable to the clutch pedal when the clutch pedal is in the clutch disengagement position; an activation apparatus switchable between an activation position and a deactivation position and including a collar mounted on a gear shift rod slidable along the gear shift rod between the activation position and the deactivation position; and a transmitting apparatus including a cable connected between the latch assembly and the collar of the activation apparatus, with the transmitting apparatus causing the latch assembly to be not secured to the clutch pedal when the activation apparatus is in the deactivation position, and the transmitting apparatus causing the latch assembly to be secured to the clutch pedal when the activation apparatus is in the activation position and the clutch pedal is in the disengagement position, whereby the clutch pedal will remain in the disengagement position until the activation apparatus is switched to the deactivation position.
  • 2. The clutch pedal locking assembly of claim 1 wherein the latch assembly includes a ratchet assembly, with the ratchet assembly including a ratchet having a clutch pedal engagement finger and a pawl coupled to the cable, the pawl movable by the cable into and out of engagement with the ratchet; and the clutch pedal includes a striker extending therefrom which is securable to the engagement finger of the ratchet.
  • 3. The clutch pedal locking assembly of claim 1 wherein the latch assembly includes a housing mounted to the vehicle and a latch finger telescopically mounted in the housing and coupled to the cable.
  • 4. A clutch pedal locking assembly for use with a clutch pedal in a vehicle, with the clutch pedal actuable by a vehicle operator between a clutch engagement position and a clutch disengagement position and including a striker, the clutch pedal locking assembly comprising:a latch assembly mounted to the vehicle adjacent to the clutch pedal, selectively securable to the clutch pedal when the clutch pedal is in the clutch disengagement position, with the latch assembly including a ratchet assembly, and with the ratchet assembly including a ratchet having a clutch pedal engagement finger and a pawl; an activation apparatus switchable between an activation position and a deactivation position; and a transmitting apparatus connected between the pawl of the latch assembly and the activation apparatus, with the transmitting apparatus causing the pawl to be moved out of engagement with the ratchet in order to be not secured to the clutch pedal when the activation apparatus is in the deactivation position, and the transmitting apparatus causing the pawl to be engaged with the ratchet such that the engagement finger is secured to the striker when the activation apparatus is in the activation position and the clutch pedal is in the disengagement position, whereby the clutch pedal will remain in the disengagement position until the activation apparatus is switched to the deactivation position.
  • 5. A clutch pedal assembly for use in a vehicle that is driven by a vehicle operator, the clutch pedal assembly comprising:a clutch pedal actuable by the vehicle operator between a clutch engagement position and a clutch disengagement position; a latch assembly mounted to the vehicle adjacent to the clutch pedal, selectively securable to the clutch pedal when the clutch pedal is in the clutch disengagement position; an activation apparatus switchable between an activation position and a deactivation position and including a collar mounted on a gear shift rod slidable along the gear shift rod between the activation position and the deactivation position; and a transmitting apparatus including a cable connected between the latch assembly and the collar of the activation apparatus, with the transmitting apparatus causing the latch assembly to be not secured to the clutch pedal when the activation apparatus is in the deactivation position, and the transmitting apparatus causing the latch assembly to be secured to the clutch pedal when the activation apparatus is in the activation position and the clutch pedal is in the disengagement position, whereby the clutch pedal will remain in the disengagement position until the activation apparatus is switched to the deactivation position.
  • 6. The clutch pedal assembly of claim 5 wherein the latch assembly includes a ratchet assembly, with the ratchet assembly including a ratchet having a clutch pedal engagement finger and a pawl coupled to the cable, the pawl movable by the cable into and out of engagement with the ratchet; and the clutch pedal includes a striker extending therefrom which is securable to the engagement finger of the ratchet.
  • 7. The clutch pedal assembly of claim 5 wherein the latch assembly includes a housing mounted to the vehicle and a latch finger telescopically mounted in the housing and coupled to the cable.
US Referenced Citations (16)
Number Name Date Kind
1565421 Craig Dec 1925 A
1927209 Gilmore Sep 1933 A
2028198 Elliot Jan 1936 A
2051975 Wemp Aug 1936 A
2194040 Wemp Mar 1940 A
3092229 Uher Jun 1963 A
3741356 Sieren et al. Jun 1973 A
4057135 Mori Nov 1977 A
4319497 Shinto et al. Mar 1982 A
4522082 Musumiya et al. Jun 1985 A
4624152 Stotz et al. Nov 1986 A
4684769 Beck et al. Aug 1987 A
5048656 Braun Sep 1991 A
5056632 Lemp et al. Oct 1991 A
5148899 Berger Sep 1992 A
6089055 Vito Jul 2000 A
Foreign Referenced Citations (3)
Number Date Country
0 691 235 Jan 1996 EP
4-259018 Sep 1992 JP
9-136558 May 1997 JP
Non-Patent Literature Citations (2)
Entry
Abstract for JP 4-259018 Sep. 1992.
Abstract for JP 9-136558 May 1997.