The present invention relates generally to a wedge plate clutch, and, more specifically, to a wedge plate clutch with a wedge plate assembly including multiple separate wedge plate segments.
Plate 300 is formed of a resilient material so that plate 300 is biased radially outward. When plate 300 is installed between the inner and outer races, plate 300 is radially contracted and the bias creates frictional contact between surfaces 308 and the outer race. That is, the outer diameter of plate 300 is greater than the inner diameter of the outer race prior to installation of plate 300 in the outer race. The biasing and frictional contact is necessary for operation of a clutch including plate 300 as is known in the art. For example: the biasing is necessary to enable switching between open and closed modes for the clutch; and the resiliency and biasing are necessary to enable plate 300 to circumferentially and radially expand and contract between open and closed modes.
However, in order to obtain the necessary resiliency and biasing, the axial thickness of plate 300 must be limited, which limits the torque-carrying capacity of the wedge plate and the clutch. Further, the spring material needed for the required biasing is relatively expensive. In addition, slots 306, also needed for the expansion and contraction of wedge plate 300, add complexity and cost to the fabrication of plate 300.
According to aspects illustrated herein, there is provided a wedge clutch, including an inner race arranged to receive torque and including a plurality of radially outwardly extending ramps, an outer race located radially outward of the inner race, and a plurality of wedge plate segments disposed between the inner and outer races in a radial direction, each wedge plate segment is formed of a separate piece of material and includes at least one radially inwardly extending ramp in contact with at least one respective ramp included in the plurality of radially outwardly extending ramps. Wedge plate segments in the plurality of wedge plate segments are aligned in first and second opposite circumferential directions. For an open mode or a free-wheel mode for the wedge clutch the plurality of wedge plate segments is rotatable with respect to the outer race. To transition from the open or free-wheel mode, to a first locked mode for the wedge clutch, the inner race is arranged to receive torque in a first circumferential direction, and circumferentially adjacent wedge plate segments are arranged to displace away from each other in the first or second circumferential directions and radially outward to non-rotatably connect with the inner and outer races.
According to aspects illustrated herein, there is also provided a wedge clutch, including an inner race arranged to receive torque; an outer race located radially outward of the inner race, a wedge plate assembly including a plurality of wedge plate segments disposed between the inner and outer races in a radial direction, each wedge plate segment formed of a separate piece of material, and an actuation assembly including a plurality of blocking plates non-rotatably connected to the inner race and an actuator. Wedge plate segments in the plurality of wedge plate segments are aligned in first and second opposite circumferential directions. For an open mode or a free-wheel mode for the wedge clutch, the plurality of blocking plates is arranged to limit rotation of the plurality of wedge plate segments with respect to the inner race. For a first locked mode for the wedge clutch, the actuator is arranged to axially displace the plurality of blocking plates in a first axial direction, the plurality of blocking plates is arranged to disengage from the plurality of wedge plate segments, the inner race is arranged to receive torque in a first circumferential direction, circumferentially adjacent wedge plate segments are arranged to displace away from each other in the first or second circumferential directions, and the plurality of wedge plate segments is arranged to displace radially outward to non-rotatably connect with the inner and outer races.
According to aspects illustrated herein, there is also provided a one-way wedge clutch, including an inner race arranged to receive torque and including a plurality of first ramps extending radially outward along a first circumferential direction, an outer race located radially outward of the inner race, and a plurality of wedge plate segments disposed between the inner and outer races in a radial direction. Each wedge plate segment is formed of a separate piece of material and includes a second ramp extending radially inward in a second circumferential direction, opposite the first circumferential direction, and in contact with a respective first ramp. Wedge plate segments in the plurality of wedge plate segments are aligned in the first circumferential direction. For a free-wheel mode for the one-way wedge clutch, the inner race is rotatable with respect to the outer race in the first circumferential direction. For a locked mode for the one-way wedge clutch, the inner and outer races are non-rotatably connected. To transition from the free-wheel mode to the locked mode the inner race is arranged to receive torque in the first circumferential direction and the plurality of wedge plate segments is arranged to displace radially outward to non-rotatably connect with the inner and outer races.
Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements. It is to be understood that the claims are not limited to the disclosed aspects.
Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the claims.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure pertains. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the example embodiments.
It should be appreciated that the term “substantially” is synonymous with terms such as “nearly,” “very nearly,” “about,” “approximately,” “around,” “bordering on,” “close to,” “essentially,” “in the neighborhood of,” “in the vicinity of,” etc., and such terms may be used interchangeably as appearing in the specification and claims. It should be appreciated that the term “proximate” is synonymous with terms such as “nearby,” “close,” “adjacent,” “neighboring,” “immediate,” “adjoining,” etc., and such terms may be used interchangeably as appearing in the specification and claims. The term “approximately” is intended to mean values within ten percent of the specified value.
By “non-rotatably connected” elements, we mean that: the elements are connected so that whenever one of the elements rotate, all the elements rotate; and relative rotation between the elements is not possible. Radial and/or axial movement of non-rotatably connected elements with respect to each other is possible, but not required.
To clarify the spatial terminology, objects 12, 13, and 14 are used. An axial surface, such as surface 15 of object 12, is formed by a plane co-planar with axis 11. Axis 11 passes through planar surface 15; however any planar surface co-planar with axis 11 is an axial surface. A radial surface, such as surface 16 of object 13, is formed by a plane orthogonal to axis 11 and co-planar with a radius, for example, radius 17. Radius 17 passes through planar surface 16; however any planar surface co-planar with radius 17 is a radial surface. Surface 18 of object 14 forms a circumferential, or cylindrical, surface. For example, circumference 19 passes through surface 18. As a further example, axial movement is parallel to axis 11, radial movement is orthogonal to axis 11, and circumferential movement is parallel to circumference 19. Rotational movement is with respect to axis 11. The adverbs “axially,” “radially,” and “circumferentially” refer to orientations parallel to axis 11, radius 17, and circumference 19, respectively. For example, an axially disposed surface or edge extends in direction AD, a radially disposed surface or edge extends in direction R, and a circumferentially disposed surface or edge extends in direction CD.
For an open mode for wedge clutch 100: inner race 102 is at least limitedly rotatable with respect to outer race 104; and wedge plate segments 106 are at least limitedly rotatable with respect to outer race 104. As described below, the open mode is present when torque is not applied to race 102, for example to transition between locked modes. To transition from the open mode to a first locked mode for the wedge clutch: inner race 102 is arranged to receive torque in circumferential direction CD1 and assembly 105 is arranged to displace radially outward to non-rotatably connect with races 102 and 104. At least some circumferentially adjacent wedge plate segments 106 are arranged to displace away from each other in circumferential directions CD1 or CD2. For example, segment 106A can displace from segment 106B in direction CD2 and segment 106C can displace from segment 106B in direction CD1. It is possible for all the circumferentially adjacent wedge plate segments 106 to displace away from each other in circumferential directions CD1 or CD2.
To transition from the open mode to a second locked mode for wedge clutch 100: inner race 102 is arranged to receive torque in circumferential direction CD2; assembly 105 is arranged to displace radially outward to non-rotatably connect with races 102 and 104; and at least some circumferentially adjacent wedge plate segments 106 are arranged to displace away from each other in circumferential directions CD1 or CD2. It is possible for all the circumferentially adjacent wedge plate segments 106 to displace away from each other in circumferential directions CD1 or CD2.
To transition from the first locked mode to the open mode, torque is removed from race 102 and assembly 105 is arranged to displace radially inward to enable rotation between races 102 and 104. At least some of the circumferentially adjacent wedge plate segments 106, which had displaced circumferentially away from each other in the first locked mode, displace toward each other in circumferential directions CD1 or CD2. For example, segment 106A can displace toward segment 106B in direction CD1 and segment 106C can displace toward segment 106B in direction CD2. Stated otherwise, segments 106 collapse radially inward when the torque is removed from race 102.
To transition from the second locked mode to the open mode, torque is removed from race 102 and assembly 105 is arranged to displace radially inward to enable rotation between races 102 and 104. At least some of the circumferentially adjacent wedge plate segments 106, which had displaced circumferentially away from each other in the second locked mode, displace toward each other in circumferential directions CD1 or CD2. For example, segment 106A can displace toward segment 106B in direction CD1 and segment 106C can displace toward segment 106B in direction CD2. Stated otherwise, segments 106 collapse radially inward when the torque is removed from race 102.
It should be understood that the circumferential displacement between adjacent segments 106 can be a combination of circumferential displacement of both adjacent segments. For example, to transition from the open or free-wheel mode to the first locked mode, segment 106A can displace from segment 106B in direction CD2 and segment 106B can simultaneously displace from segment 106A in direction CD1.
In an example embodiment, actuation assembly 112 includes actuator 116 and blocking plates 118 non-rotatably connected to inner race 102. For the open mode: actuator 116 is arranged to displace blocking plates 118 in axial direction AD1 into slots 114; and blocking plates 118 are arranged to limit circumferential displacement of wedge plate segments 106 with respect to inner race 102. To transition from the open mode to the first locked mode: inner race 102 is arranged to receive torque in circumferential direction CD1; actuator 116 is arranged to displace blocking plates 118 in axial direction AD2, opposite axial direction AD1, to withdraw blocking plates 118 from slots 114; and inner race 102 is arranged to rotate with respect to wedge plate segments 106.
To transition from the open mode to the second locked mode: inner race 102 is arranged to receive torque in circumferential direction CD2; actuator 116 is arranged to displace blocking plates 118 in axial direction AD2 to withdraw blocking plates 118 from slots 114; and inner race 102 is arranged to rotate with respect to wedge plate segments 106.
In an example embodiment, blocking plates 118 includes plates 118A and 118B: disposed in slots 119 in race 102; and connected to each other with slots 121. It should be understood that other configurations for plates 118 are possible.
In the example embodiment shown in
To transition from the first locked mode to the open mode, each ramp 122A is arranged to slide down a respective ramp 124A so that assembly 105 contracts radially inward and the non-rotatable connection of wedge plate segments 106 and outer race 104 is disrupted. To transition from the second locked mode to the open mode, each ramp 122B is arranged to slide down a respective ramp 124B so that assembly 105 contract radially inward and the non-rotatable connection of wedge plate segments 106 and outer race 104 is disrupted.
In an example embodiment, a wedge plate segment 106 is connected to circumferentially adjacent wedge plate segments 106. For example, segment 106B is connected to segments 106A and 106C. For example, the connection shown for wedge plate segment 106B to circumferentially adjacent wedge plate segments 106A and 106C: enables the circumferentially adjacent wedge plate segments 106A and 106C to circumferentially displace toward and away from wedge plate segment 106B; and limits an amount by which the circumferentially adjacent wedge plate segments 106A and 106C are circumferentially displaceable away from wedge plate segment 106B.
In an example embodiment, assembly 105 includes connecting assemblies 130 for at least some of wedge plate segments 106. Each assembly 130 includes slot 132 in one segment 106 and protrusion 134, extending from a circumferentially adjacent segment 106, disposed in a respective slot 132. In the example embodiment of
Assemblies 130 in
Clutch 200 includes: axis of rotation AR; inner race 202 arranged to receive torque; outer race 204 located radially outward of the inner race; and wedge plate assembly 205, including wedge plate segments 206, disposed between races 202 and 204 in radial direction RD orthogonal to axis AR. Race 202 includes radially outwardly extending ramps 208. Each wedge plate segment 206: is formed of a separate piece of material; and includes at least one radially inwardly extending ramp 210 in contact with at least one respective ramp 208. Wedge plate segments 206 are aligned in opposite circumferential directions CD1 and CD2. In an example embodiment, each segment 206 includes two ramps 210.
In
In a free-wheel mode for one-way clutch 200, inner race 202 is rotatable with respect to outer race 204, for example in circumferential direction CD1. For the locked mode for clutch 200, rotation of race 202, with respect to race 204, in circumferential direction CD2 is blocked by a non-rotatable connection of wedge plate segments 206 with races 202 and 204.
In an example embodiment: radially outwardly extending ramps 208 extend radially outwardly along circumferential direction CD1; and ramps 210 extending radially inward in direction CD2. To transition from the locked mode to the free-wheel mode, ramps 208 are arranged to slide along ramps 210 in circumferential direction CD1 so that the non-rotatable connection of wedge plate segments 206 and race 204 is disrupted. To transition from the free-wheel mode to the locked mode, ramps 208 are arranged to slide along ramps 210 in circumferential direction CD2 to displace wedge plate segments 206 radially outward to non-rotatably connect wedge plate segments 106 to races 102 and 104.
In an example embodiment: outer race 104 includes radially inwardly facing groove 144 and each segment 106 includes chamfered radially outermost surface 146 disposed in groove 144. During the open mode, there is nominal frictional contact between surfaces 146 and the surfaces of groove 144. The nominal frictional contact results in nominal drag between segments 106 and the surface of groove 144, but does provide sufficient drag to enable race 102 to rotate with respect to segments 106 during the transition from the open mode to the first or second locked mode.
In an example embodiment: outer race 204 includes radially inwardly facing groove 212 and each segment 206 includes chamfered radially outermost surface 214 disposed in groove 212. During the free-wheel mode, there is nominal frictional contact between surfaces 214 and the surface of groove 212. The nominal frictional contact results in nominal drag between segments 206 and the surface of groove 212, but does provide sufficient drag to enable race 202 to rotate with respect to segments 206 during the transition from the free-wheel mode to the locked mode.
Advantageously, clutches 100 and 200 and wedge plate assemblies 105 and 205 address the problems noted above. Because assemblies 105 and 205 are made up of separate wedge plate segments 106 and 206, respectively, there is no need to provide the radial biasing required for a monolithic wedge plate. For example, connections 130 or the configuration of
It will be appreciated that various aspects of the disclosure above and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
The present application is the United States National Stage Application pursuant to 35 U.S.C. §371 of International Patent Application No. PCT/US2015/55746, filed Oct. 15, 2015, which application is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/055746 | 10/15/2015 | WO | 00 |