The present disclosure relates to a clutch that switches power transmission states between a drive-side rotational body and a driven-side rotational body by selectively coupling and decoupling the rotational bodies to and from each other.
As proposed by Patent Document 1, a clutch may be arranged between a crankshaft and an auxiliary device to decrease friction related to an internal combustion engine. A clutch described in Patent Document 1 includes a drive-side rotational body and a driven-side rotational body. The drive-side rotational body is coupled to a crankshaft and thus rotated. The driven-side rotational body is coupled to an auxiliary device and rotational relative to the drive-side rotational body. The rotational bodies are pressed against each other by magnetic force produced by magnets. This maintains the clutch in an engaged state. The clutch is disengaged by energizing the coil arranged in the clutch to produce a magnetic field that cancels the aforementioned magnetic force.
Patent Document 1: Japanese Laid-Open Patent Publication No. 2010-203406
As described in Patent Document 1, in the configuration in which the clutch is engaged by pressing the drive-side rotational body and the driven-side rotational body against each other, the force needed for such pressing becomes greater as the torque that needs to be transmitted through the clutch, or, in other words, the torque needed by the auxiliary device driven by the driven-side rotational body, becomes greater. To increase the pressing force, magnets with a greater magnetic force must be employed. This necessitates a larger-sized coil to cancel the magnetic force, and the clutch may become larger in size.
Accordingly, it is an objective of the present disclosure to provide a clutch capable of switching power transmission states without being enlarged in size to transmit greater torque.
To achieve the foregoing objective and in accordance with one aspect of the present invention, a clutch is provided that includes a drive-side rotational body, a driven-side rotational body, an urging member, a helical groove, and a pin. The driven-side rotational body is movable in an axial direction of the drive-side rotational body between a first position at which the driven-side rotational body is coupled to the drive-side rotational body and a second position at which the driven-side rotational body is decoupled from the drive-side rotational body. The urging member urges the driven-side rotational body from the second position toward the first position. The helical groove is formed in the driven-side rotational body and extended in an urging direction of the urging member. The pin can be inserted into the helical groove.
A clutch according to one embodiment will now be described with reference to
As illustrated in
The pulley 10 is formed substantially in a conical shape having an outer diameter that increases toward the basal end of the pulley 10 (toward the right end as viewed in
The compressor shaft 70 is supported by an engine body 72 through a bearing 71 in a manner rotational relative to the engine body 72. When the compressor shaft 70 rotates, the compressor is driven to compress refrigerant. An annular plate assembly 73 is fixed to the surface of the engine body 72 that faces the pulley 10.
A straight spline 74 is formed in the outer circumferential surface of the portion of the compressor shaft 70 between the bearings 13 and 17. The sliding piece 20 is meshed with the straight spline 74. This allows the sliding piece 20 to rotate integrally with the compressor shaft 70 and move axially relative to the compressor shaft 70. The sliding piece 20 is urged by a coil spring 21, which is arranged between the sliding piece 20 and the engine body 72, toward the pulley 10 (toward the left end as viewed in
The configuration of the sliding piece 20 will hereafter be described with reference to
With reference to
The holding portion 24 has a pillar portion 26 having a substantially circular cross section and a hexagonal column portion 27 having a regular hexagonal cross section. The hexagonal column portion 27 has six sides 28 and six corners 29. The diameter of the imaginary circle including midpoints 30 of the sides 28 is equal to the outer diameter of an end surface 31 of the pillar portion 26. In contrast, the diameter of the imaginary circle including the corners 29 is greater than the outer diameter of the end surface 31 of the pillar portion 26. The cross section of the pillar portion 26 is thus varied gradually from the circular shape to the hexagonal shape toward the hexagonal column portion 27.
A hole 32, which extends in the axial direction and is meshed with the straight spline 74 of the compressor shaft 70, is formed in a central portion of the holding portion 24.
The configuration of the groove portion 25 of the sliding piece 20 will now be described.
As illustrated in
In the present embodiment, the direction in which the helical groove 33 converges toward the axis of the sliding piece 20 is the extending direction of the helical groove 33. That is, a direction axially extending toward the pulley 10, which is, in other words, the direction in which the spring 21 urges the sliding piece 20, is the extending direction of the helical groove 33.
The annular groove 34, which extends circumferentially about the axis of the sliding piece 20, is arranged at a position forward (to the left as viewed in
The configuration of the holding device 23, which is fixed to the outer circumferential surface of the sliding piece 20, will hereafter be described with reference to
Referring to
A manner in which the clutch having the above-described configuration switches power transmission states will hereafter be described.
In contrast, when the balls 22 are located on the outer circumference of the pillar portion 26 of the sliding piece 20 as illustrated in
As shown in
A movable iron core 51 of the solenoid 50 is connected to the elongated hole 61 of the pin 60 through a coupling member 64. When the movable iron core 51 is projected from the solenoid 50 as represented by the corresponding solid lines in
The configuration of the solenoid 50 will hereafter be described.
With reference to
When the movable iron core 51 is in a projected state as illustrated in
In contrast, if the coil 53 is energized with the movable iron core 51 held in the retracted state such that a reverse field is produced to cancel the magnetic force of the magnet 54, the attracting force of the magnet 54 decreases and the elastic force of the spring 57 exceeds the attracting force. This projects the movable iron core 51 to such a position where the ring member 56 contacts the yoke 52. When the movable iron core 51 is in a state projected and separated from the receiving portion 58 in this manner, the elastic force of the spring 57 exceeds the attracting force of the magnet 54. Accordingly, once the coil 53 is energized to separate the movable iron core 51 from the receiving portion 58, the elastic force of the spring 57 maintains the movable iron core 51 in the projected state as illustrated in
Accordingly, by energizing the coil 53 of the solenoid 50, the movable iron core 51 is moved to switch the pin 60 selectively between an inserted state, in which the pin 60 is inserted into the helical groove 33, and a retracted state, in which the pin 60 is retracted from the helical groove 33. Further, even after the coil 53 is de-energized, the pin 60 is maintained in a state to which the pin 60 has been switched.
Operation of the clutch according to the present embodiment will now be described with reference to
If the coil 53 is energized in this state, the inserting portion 62 of the pin 60 is inserted into the helical groove 33 of the sliding piece 20, which is in a rotating state, as illustrated in
Then, referring to
Even after the pulley 10 and the sliding piece 20 are decoupled from each other, the sliding piece 20 may be maintained in a rotating state by inertial force in some cases. However, if the pin 60 slides on the side surface 39 of the annular groove 34 as illustrated in
To switch the clutch from the disengaged state back to the engaged state, the coil 53 is energized to retract the inserting portion 62 of the pin 60 from the annular groove 34, as illustrated in
The above described embodiment has the following advantages.
(1) In the present embodiment, to disengage the clutch, the pin 60 is inserted into the helical groove 33 of the sliding piece 20, which is in a rotating state. This converts some of the rotational force of the sliding piece 20 into the axial force, which moves the sliding piece 20 to the second position. The force necessary for disengaging the clutch is thus generated from the rotational force of the sliding piece 20. As a result, even to transmit relatively great torque, the clutch does not have to be enlarged in size to be capable of switching power transmission states.
(2) In the present embodiment, the helical groove 33 is formed in a stepped shape as viewed along an axial cross section. The axial length of the portion corresponding to the helical groove 33 is thus decreased, and size enlargement of the clutch is restrained in a more desirable manner.
(3) In the present embodiment, the pin 60 is caused to slide on the annular groove 34 to restrict axial movement of the sliding piece 20 after the pulley 10 and the sliding piece 20 are decoupled from each other. The axial length of the clutch thus can be decreased to reduce the size of the space needed to install the clutch.
(4) In the present embodiment, the clutch includes the balls 22. When the sliding piece 20 is located at the first position, the balls 22 are caught between the sliding piece 20 and the pulley 10 in a non-rotational manner to couple the sliding piece 20 to the pulley 10. When the sliding piece 20 is arranged at the second position, the balls 22 are released from the sliding piece 20 and the pulley 10 to decouple the sliding piece 20 and the pulley 10 from each other. As a result, unlike a pressing type clutch, for example, the clutch is capable of transmitting greater torque without being enlarged in size.
(5) In the present embodiment, a self-holding type solenoid 50 is employed as the solenoid 50. Thus, the coil 53 needs to be energized only when the power transmission states of the clutch must be switched. This decreases the power consumed by the solenoid.
Although the self-holding type solenoid 50 is used as the solenoid 50 in the above illustrated embodiments, a solenoid that inserts the pin 60 into the helical groove 33 only while being energized may be employed. In this configuration, the clutch is disengaged only when the coil 53 is energized. Therefore, if the solenoid 50 fails to energize the coil, the clutch is maintained in the engaged state. As a result, the compressor is operated regardless of such failure of the solenoid 50.
In the above illustrated embodiment, the solenoid switches the pin 60 selectively between the inserted state and the retracted state. However, the states of the pin 60 may be switched using any suitable actuator other than the solenoid, such as a hydraulic type actuator.
In the above illustrated embodiment, the sliding piece 20 and the pulley 10 are selectively coupled to and decoupled from each other by means of the balls 22. However, a pressing type clutch having a pressing surface formed in a portion of the outer circumferential surface of the sliding piece 20 may be employed. The clutch switches to the engaged state by pressing the pressing surface against the pulley 10.
In the above illustrated embodiment, the groove portion 25 is formed in the outer circumferential surface of the sliding piece 20. However, the groove portion 25 may be formed in the inner circumferential surface of the sliding piece 20.
Although the above illustrated embodiment employs the helical groove 33 having the stepped cross section the diameter of which decreases in the axial direction toward the pulley 10, such configuration may be modified.
Although the above illustrated embodiment includes the annular groove 34, the annular groove 34 may be omitted.
In the above illustrated embodiment, the helical groove is shaped to extend in a manner revolving clockwise by 540° from the starting point 35 (0°). However, the range in which the helical groove 33 extends in a revolving manner may be set to any other suitable range, such as the range corresponding to 180° or 720°. That is, any suitable range may be employed as long as the sliding piece 20 can be moved to the second position by the pin 60 sliding on the helical groove 33.
Although the coil spring 21 is used as the urging member in the above illustrated embodiment, any other suitable member such as a spring or a rubber member having any other shape than the coil-like shape may be employed as the urging member.
In the above illustrated embodiment, the clutch is arranged between the crankshaft and the compressor to switch the power transmission states between the crankshaft and the compressor. However, the clutch according to the present disclosure may be used as a clutch provided between any other suitable auxiliary device, such as a water pump or an oil pump, and the crankshaft. Further, the clutch according to the present disclosure is not restricted to a clutch for switching states of power transmission from a crankshaft but may be employed as a clutch for switching states of power transmission from any other suitable drive source.
In the above illustrated embodiment, the axial position of the pin 60 is restricted. However, as long as the sliding piece 20 can be moved to the second position by engaging the pin 60 with the groove portion 25, the pin 60 may be allowed to move in the axial direction.
Number | Date | Country | Kind |
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2012-211046 | Sep 2012 | JP | national |
2013-154986 | Jul 2013 | JP | national |
2013-194686 | Sep 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/075873 | 9/25/2013 | WO | 00 |