The present invention relates to a CO2 recovery device and a CO2 recovery method reducing the concentrations of basic amine compounds that remain in a decarbonated flue gas from which CO2 has been removed by the contact between an absorbent and the gas and are to be released.
A greenhouse effect caused by CO2 is pointed out as one of causes of a global warming phenomenon. Accordingly, measures to protect the environment of the earth have been urgently and internationally needed. Since a source of CO2 corresponds to the whole field of human activity using the combustion of fossil fuel, a demand for the suppression of CO2 emission tends to become stronger. Accordingly, a method of removing and recovering CO2, which is contained in a flue gas, by bringing a flue gas of a boiler into contact with an amine-based absorbent such as the aqueous solution of an amine compound has been energetically studied for power generation facilities such as thermoelectric power plants using a large amount of fossil fuel.
When CO2 is recovered from a flue gas by such an absorbent, an amine compound is accompanied by a decarbonated flue gas from which CO2 has been recovered. Further, it is necessary to reduce the release amount of the amine compound, which is released together with the decarbonated flue gas, in order to prevent an amine compound from polluting the atmosphere.
In the past, Patent Literature 1 has disclosed a device provided with a washing unit that includes a plurality of stages and recovers an amine compound, which is accompanied by a decarbonated flue gas, by bringing wash water into gas-liquid contact with the decarbonated flue gas from which CO2 has been absorbed and removed by the gas-liquid contact with an absorbent. The device sequentially recovers amine, which is accompanied by the decarbonated flue gas, by the plurality of stages of the washing unit. Condensed water, from which moisture contained in CO2 has been condensed and separated in a process for regenerating an amine-based absorbent by removing CO2 from the amine-based absorbent that has absorbed CO2, is used as the wash water of Patent Literature 1.
Further, in the past, Patent Literature 2 has disclosed a device that includes a cooling unit that cools a decarbonated flue gas from which CO2 has been absorbed and removed by the gas-liquid contact with an absorbent, and a contact unit that brings condensed water, which has been condensed by the cooling unit, into countercurrent contact with the decarbonated flue gas. Furthermore, Patent Literature 2 has disclosed a device includes a washing unit that recovers an amine compound, which is accompanied by a decarbonated flue gas, by bringing wash water into gas-liquid contact with the decarbonated flue gas from which CO2 has been absorbed and removed by the gas-liquid contact with an absorbent. Condensed water, which is condensed by a cooler that cools a flue gas from which CO2 is not yet recovered, is used as the wash water.
However, in recent years, the further reduction of the concentration of an absorbent component, which remains in a decarbonated flue gas and is to be released, has been desired from the viewpoint of environmental conservation. In particular, when a CO2 recovery device is installed for a flue gas of a thermoelectric power plant or the like of which the amount of a processed gas to be expected in the future is large, the release amount of the absorbent component, which remains in the decarbonated flue gas and is to be released, tends to increase since the release amount of a flue gas is large. For this reason, it is necessary to further reduce the concentration of an absorbent component to be released.
The invention has been made to solve the above-mentioned problem, and an object of the invention is to provide a CO2 recovery device and a CO2 recovery method capable of further reducing the concentrations of basic amine compounds that remain in a decarbonated flue gas and are to be released.
According to a first aspect of the present invention in order to solve the problems, there is provided a CO2 recovery device including: a CO2 absorber for bringing a CO2-containing flue gas, which contains CO2, into contact with a CO2 absorbent, so as to remove CO2 and an absorbent regenerator for separating CO2 from the CO2 absorbent having absorbed CO2, so as to regenerate the CO2 absorbent, the CO2 recovery device reusing a lean solution, from which CO2 has been removed in the absorbent regenerator, in the CO2 absorber, wherein the CO2 absorber includes: a CO2 absorption unit for absorbing CO2, which is contained in the CO2-containing flue gas, by the CO2 absorbent; a washing unit provided downstream of the CO2 absorption unit on a gas flow, for cooling a CO2-removed flue gas by wash water and recovering the accompanying CO2 absorbent; a circulation line for supplying the wash water containing the CO2 absorbent, which is recovered by the washing unit, from a top portion of the washing unit, and for circulating and washing the wash water; an extraction line for extracting a part of the wash water, which contains the CO2 absorbent, as an extracted fluid from the circulation line; a first gas-liquid separation unit for separating a gas component from the extracted fluid; and a concentration unit for concentrating the CO2 absorbent contained in the extracted fluid and separating a gas component.
According to a second aspect of the present invention, there is provided the CO2 recovery device according to the first aspect, further including: an alkali supply unit that adjusts a pH of the extracted fluid by adding an alkali to the first gas-liquid separation unit; an acid washer for recovering a volatile basic component from the gas component, which is separated by the concentration unit, by an acid; and a sub-regeneration unit for regenerating the CO2 absorbent from the concentrated fluid concentrated by the concentration unit.
According to a third aspect of the present invention, there is provided the CO2 recovery device according to the first or second aspect, wherein the washing unit includes a plurality of stages.
According to a fourth aspect of the present invention, there is provided the CO2 recovery device according to the first or second aspect, wherein the washing unit includes a plurality of stages, the wash water is circulated in each stage, and an acid is added to the wash water circulated in the uppermost stage of the washing unit.
According to a fifth aspect of the present invention, there is provided the CO2 recovery device according to any one of the first to fourth aspects, wherein the concentration of the concentration unit is performed by air or steam.
According to a sixth aspect of the present invention, there is provided CO2 recovery method by using a CO2 absorber for bringing a CO2-containing flue gas, which contains CO2, into contact with a CO2 absorbent so as to remove CO2 and an absorbent regenerator for separating CO2 from the CO2 absorbent having absorbed CO2 so as to regenerate the CO2 absorbent, CO2 of the lean solution having been removed in an absorbent regenerator, in a CO2 absorber and by resusing a lean solution in a CO2 absorber, CO2 of the lean solution having being removed in the absorbent regenerator, the CO2 recovery method including: cooling a CO2-removed flue gas by wash water downstream the CO2 absorber and extracting a part of a washing unit, which recovers the accompanying CO2 absorbent, as an extracted fluid; and separating a gas component by separating the gas component from the extracted fluid and then concentrating the CO2 absorbent contained in the extracted fluid.
According to a seventh aspect of the present invention, there is provided the CO2 recovery method according to the sixth aspect, wherein an alkali is added to adjust a pH of the extracted fluid when the gas component is separated from the extracted fluid, and a volatile basic component contained in the gas component is recovered by an acid, and the CO2 absorbent is regenerated from the concentrated fluid.
According to an eighth aspect of the present invention, there is provided the CO2 recovery method according to the sixth or seventh aspect, wherein concentration is performed by air or steam.
According to the invention, it is possible to further reduce the concentrations of basic amine compounds of an absorbent that remain in a decarbonated flue gas and are to be released, and to reuse a recovered absorbent after concentrating the recovered absorbent.
The invention will be described in detail below with reference to the drawings. Meanwhile, the invention is not limited by this embodiment. Further, when the invention includes a plurality of embodiments, the invention also includes the combination of the respective embodiments. Further, elements of the following embodiments include elements that can be easily supposed by those skilled in the art, or substantially the same elements as the elements.
A CO2 recovery device according to an embodiment of the invention will be described with reference to the drawings.
As illustrated in
In the absorber 13, the CO2-containing flue gas 11A comes into countercurrent contact with the CO2 absorbent 12, which uses, for example, alkanolamine as a base, in the CO2 absorption unit 13A provided at the lower portion of the CO2 absorber 13, and CO2 contained in the CO2-containing flue gas 11A is absorbed in the CO2 absorbent 12 by a chemical reaction (R—NH2+H2O+CO2→R—NH3HCO3).
Further, the CO2-removed flue gas 11B from which CO2 has been removed rises toward the washing unit 13B through a chimney tray 16, comes into gas-liquid contact with the wash water 20 that is supplied from the top portion of the washing unit 13B, and recovers the CO2 absorbent 12 accompanied by the CO2-removed flue gas 11B.
After that, a CO2 absorbent-removed flue gas 11C from which the CO2 absorbent 12 has been removed is discharged to the outside from a top portion 13C of the CO2 absorber 13. Meanwhile, reference numeral 73 denotes a mist eliminator that catches mist contained in a gas.
The pressure of the rich solution 12A, which has absorbed CO2, is increased by a rich solvent pump 51 provided on a rich solution supply line 50, and the rich solution 12A is heated at a rich/lean solution heat exchanger 52 by the lean solution 12B, which is regenerated in the absorbent regenerator 14, and is supplied toward the top portion of the absorbent regenerator 14.
The rich solution 12A, which is released into the regenerator 14 from the top portion of the regenerator 14, releases most of CO2 by being heated by steam that is supplied from the bottom portion of the regenerator 14. The CO2 absorbent 12, which has released a part or most of CO2 in the regenerator 14, is referred to as a “semi-lean solution”. A semi-lean solution (not illustrated) becomes the lean solution 12B from which almost all CO2 has been removed, by the time the semi-lean solution flows on the bottom portion of the regenerator 14. The lean solution 12B is heated at a regenerating heater 61, which is provided on a circulation line L20, by saturated steam 62. The saturated steam 62, which has been heated, becomes steam condensed water 63.
Meanwhile, a CO2 gas 41 accompanying steam, which is dispersed from the rich solution 12A and the semi-lean solution (not illustrated) in the regenerator 14, is released from a top portion 14A of the regenerator 14.
Further, the CO2 gas 41 accompanying steam is led through a gas discharge line L21, the steam is condensed by a condenser 42 provided on the gas discharge line L21, condensed water 44 is separated in a separation drum 43, a CO2 gas 45 is released to the outside of the system, and after treatment, such as separate compressing or recovering, is performed.
The condensed water 44, which is separated in the separation drum 43, is supplied to the upper portion of the absorbent regenerator 14 by a condensed water circulating pump 46 that is provided on a condensed water line L22.
Meanwhile, although not illustrated, a part of the condensed water 44 is supplied to the top portion 13C of the washing unit 13B as wash water 20 for the CO2 absorbent and is used for the absorption of the CO2 absorbent 12 accompanied by the CO2-removed flue gas 11B.
The regenerated CO2 absorbent (lean solution 12B) is sent to the CO2 absorber 13 through a lean solution supply line 53 by a lean solution pump 54, and is circulated and used as the CO2 absorbent 12.
Accordingly, the CO2 absorbent 12 forms a closed path through which the CO2 absorbent 12 is circulated in the CO2 absorber 13 and the absorbent regenerator 14, and is reused in the CO2 absorption unit 13A of the CO2 absorber 13. Meanwhile, the CO2 absorbent 12 is supplied through a supply line (not illustrated) as necessary, and the CO2 absorbent is regenerated by a reclaimer (not illustrated) as necessary.
Further, the CO2-containing flue gas 11A, which is to be supplied to the CO2 absorber 13, is cooled in a cooler 70, which is provided in the front stage of the CO2 absorber 13, by cooling water 71. After that, the CO2-containing flue gas 11A is introduced into the CO2 absorber 13. Meanwhile, there is a case in which a part of the cooling water 71 is also supplied to the top portion 13C of the washing unit 13B as the wash water 20 of the CO2 absorber 13 for the CO2 absorbent and is used for the washing of the CO2 absorbent 12 accompanied by the CO2-removed flue gas 11B. Meanwhile, reference numeral 72 denotes a circulating pump, reference numeral 75 denotes a cooler, and reference numeral 74 denotes a circulation line.
As described above, the CO2-removed flue gas 11B from which CO2 has been removed comes into countercurrent contact with the wash water 20 in the washing unit 13B, so that the CO2 absorbent 12 accompanied by the CO2-removed flue gas 11B is absorbed and removed by the wash water 20. Accordingly, the diffusion of the CO2 absorbent 12, which is circulated and used in the CO2 absorber 13 and the absorbent regenerator 14, to the outside of the absorber 13 is prevented.
In this embodiment, a concentration unit 22 is provided to reuse the CO2 absorbent 12, which is absorbed and removed by the wash water 20, and concentrates and uses the CO2 absorbent 12.
As illustrated in
The washing unit 13B extracts a part of the wash water 20, which contains CO2 absorbent 12, as an extracted fluid 21 from the circulation line L1, which circulates wash water 20, through the extraction line L2 and introduces the extracted fluid 21 into the first gas-liquid separation unit 22A.
The first gas-liquid separation unit 22A separates a gas from liquid by diffusing the extracted fluid 21 and separates a gas component 24 from the extracted fluid 21.
This gas component 24 is a highly volatile component such as ammonia contained in the CO2 absorbent 12, for example, an ammonia gas, and is supplied to the gas inlet line L4 through a supply line L4F.
The extracted fluid 21 from which the gas component 24 has been separated by the first gas-liquid separation unit 22A joins a concentrated fluid circulation line L6 of the concentrator 22B through a supply line L5.
Air 31 is blown into the concentrator 22B from the bottom side of the concentrator so that a gas component 24 remaining in the circulating extracted fluid 21 is further extracted.
That is, in the concentrator 22B, the extracted fluid 21 joining the concentrated fluid 23 flows into the concentrator 22B from the top portion of the concentrator 22B, and a highly volatile gas component 24 comes into contact with the air 31 introduced from the bottom side and is diffused to the air while the concentrated fluid 23 having flowed into the concentrator flows down to the bottom side along the surface of a filler of, for example, a filling unit 60 or the like. The diffused gas component 24 is introduced to the downstream side of the washing unit 13B (the top portion of the CO2 absorber 13) through the gas inlet line L4, and is released to the outside from the top portion of the CO2 absorber 13 together with the CO2 absorbent-removed flue gas 11C from which the CO2 absorbent 12 has been removed.
Further, a separation drum 22C is provided on a supply line L4A through which the gas component 24 is led from the top portion of the concentrator 22B, and separates moisture from the gas component 24. Accordingly, the accompanying of moisture to the outside is prevented, so that the dispersion of moisture to the outside of the system is prevented. The gas component 24, which is separated by the separation drum 22C, is led to the gas inlet line L4 through a supply line L4B.
Furthermore, liquid, which is separated by the separation drum 22C, returns to the concentrator 22B through a supply line L4C.
Meanwhile, if being introduced into the top portion of the absorber 13, the gas component 24 is released to the outside as it is. Accordingly, when gas regulations are strict, the gas component 24 may be introduced to the downstream side of the washing unit 13B (the top portion of the CO2 absorber 13).
Moreover, the concentrated fluid 23, which is the CO2 absorbent concentrated while circulating in the concentrator 22B, is introduced to the CO2 absorption unit 13A provided on the upstream side of the washing unit 13B (at the bottom portion of the CO2 absorber 13) through the concentrated fluid return line L3, and is reused as the CO2 absorbent 12.
When the concentrated fluid 23, which is the concentrated CO2 absorbent, returns to the CO2 absorption unit 13A in this embodiment, the concentrated fluid return line L3 through which the concentrated fluid 23 returns joins a portion of the lean solution supply line 53 corresponding to the suction side of the lean solution pump 54 and the concentrated fluid 23 is introduced into the CO2 absorption unit 13A together with the lean solution 12B and is reused as the CO2 absorbent 12.
Meanwhile, the return line L3 through which the concentrated fluid 23 returns may be separately introduced into the CO2 absorption unit 13A.
According to this embodiment, it is possible to further reduce the concentrations of basic amine compounds of an absorbent that remain in a decarbonated flue gas and are to be released to the outside, and to reuse a recovered absorbent after concentrating the recovered absorbent.
As illustrated in
For example, sodium hydroxide can be used as the alkali 32 to be supplied here, but the invention is not limited thereto.
Meanwhile, examples of the alkali 32 may include sodium carbonate, potassium hydroxide, potassium carbonate, calcium hydroxide, and calcium carbonate other than sodium hydroxide.
Further, when the alkali 32 is added to the first gas-liquid separation unit 22A, volatile basic components contained in the gas component 24 are separated. Accordingly, an acid washer 27, which is a volatile basic component recovery unit recovering the volatile basic components by acid treatment, is provided to recover and remove the volatile basic components contained in the gas component 24 separated by the first gas-liquid separation unit 22A and the concentrator 22B.
In the acid washer 27, an acid 29 is added to a supply line L7 from an acid supply unit 28 and sulfate is recovered from an acid treatment fluid 29A and is treated in a waste liquid treatment unit 30 through a supply line L8.
For example, a sulfuric acid can be used as the acid 29 to be added here, but the invention is not limited thereto.
Meanwhile, examples of the acid 29 may include a hydrochloric acid, a phosphoric acid, a boric acid, a carbonic acid, an oxalic acid other than a sulfuric acid.
As illustrated in
That is, when a predetermined pH corresponding to the kind of the absorbent is defined as a “reference pH”, the gas component B is changed into a gas from liquid as a pH becomes higher than the reference pH toward a range of +1 to +4.
Accordingly, when a pH is a reference value (0) in the first gas-liquid separation unit 22A of the concentration unit 22, only the volatile basic component (gas component) A is contained in the gas component 24 as illustrated in
In contrast, when the alkali 32 is added to the first gas-liquid separation unit 22A of the concentration unit 22 so that a pH becomes higher than a reference value toward a range of +1 to +4, not only the volatile basic component (gas component) A but also the volatile basic component (gas component) B is contained in the gas component 24 as illustrated in
The separated volatile basic component (gas component) B is contained in the gas component 24 as it is and is introduced into the absorber 13 through the gas inlet line L4. Accordingly, in this embodiment, the acid washer 27 is provided and sulfate is recovered by acid treatment for adding the acid 29 so that accompanying to the gas component 24 is prevented.
When a predetermined acid is added so that a pH is a reference value (0) as illustrated in
In contrast, when the amount of the acid 29 to be added is reduced in the acid washer 27 so that a pH becomes higher than a reference value toward a range of +1 to +3 (alkali side), the volatile basic component (gas component) B remains in the acid treatment fluid and the volatile basic component (gas component) A is separated as a gas as illustrated in
Since the volatile basic component (gas component) A is ammonia or the like, the volatile basic component (gas component) A is introduced into the absorber 13 through the gas inlet line L4 and is discharged to the outside when there is no ammonia regulation.
In contrast, when a flue gas regulation is strict and the discharge of ammonia is also limited, the acid 29 is added so that the volatile basic component of which the pH is equal to or lower than a reference on the acid side is not discharged to the gas component 24.
It is possible to separate and recover the volatile basic components by adjusting a pH at the time of acid treatment as described above.
Further, since an alkali is added to the first gas-liquid separation unit 22A, it is not possible to return the concentrated fluid 23 to the CO2 absorbent 12 as it is as in the first embodiment. The reason for this is as follows: since a pH becomes high by the addition of an alkali so as to be on an alkali side, the added alkali is accumulated in absorbent 12 and causes the fluctuation of a Ph balance when the concentrated fluid returns to the absorber 13 as it is.
Accordingly, in this embodiment, a sub-regeneration unit 38 is provided, an alkali 32 is further added to the concentrated fluid 23 so that a pH of the concentrated fluid 23 is on a strong alkali side, and heat exchange is indirectly performed using saturated steam (not illustrated) in this strong alkali condition to regenerate the concentrated fluid 23, so that the CO2 absorbent 12 is gasified. The gasified CO2 absorbent is separated into the gas component 24, which contains steam, and the CO2 absorbent 12 by a second gas-liquid separation unit 39. The separated CO2 absorbent 12 returns to the upstream side of the washing unit 13B (the CO2 absorption unit 13A) through a supply line L10. Meanwhile, the gas component 24 such as steam returns to the top portion 13C through a supply line L11.
In the CO2 recovery device 10B illustrated in
In the invention, the washing unit is not limited to two stages and may include three or more stages.
The CO2 absorbent 12 in the case of this embodiment returns to a washing unit 13B1, which is provided on the lower stage, through the supply line L10.
In a CO2 recovery device 10D according to this embodiment, an acid fluid 37 is supplied to a circulation line L1 of a washing unit (upper stage) 13B2 from an acid fluid supply unit 36, so that the wash water 20 becomes acidic. Since the wash water 20 becomes acidic, the degree of absorption of the CO2 absorbent in the washing unit is improved.
Further, since the extracted fluid 21 also has become acidic, the alkali 32 is supplied to the extracted fluid 21 so that the extracted fluid 21 is isolated to be free from ions. As a result, the volatile basic component is easily gasified.
As illustrated in
Meanwhile, the gas component 24 returns to a top portion of the washing unit 13B2 through a supply line L4, and the regenerated CO2 absorbent 12 returns to a first washing unit (lower stage) 13B1 through a supply line L10.
In a CO2 recovery device 10E according to this embodiment, steam 35 is supplied to the concentrator 22B of the second embodiment instead of the air 31 so that the ejection of the gas component 24 is performed by the steam 35.
When the steam 35 is used, a return destination of the gas component 24 is not the absorber 13 unlike in the second embodiment and the gas component 24 is introduced into a top portion 14A of the regenerator 14.
The reason for this is that the air 31 is mixed to recovered CO2 if the regenerator 14 is used as the return destination of the gas component 24 when the air 31 is used as in the second embodiment.
Since the mixing of the air 31 is the mixing of an impurity in regard to the recovered CO2, the purity of the recovered CO2 is lowered.
In contrast, when the steam 35 is used instead of the air 31, this purity is not lowered. Accordingly, the steam 35 may be introduced into the regenerator 14.
As described above, according to the invention, it is possible to further reduce the concentrations of the basic amine compounds that remain in a decarbonated flue gas and are to be released, and to effectively use a concentrated absorbent again.
Number | Date | Country | Kind |
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2011-107695 | May 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/062035 | 5/10/2012 | WO | 00 | 9/18/2013 |