The present application relates to refrigeration systems used in industrial refrigeration applications, such as rinks, curling centers and arenas, to refrigerate an ice-skating or ice-playing surface, and more particularly to such refrigeration systems using CO2 refrigerant.
With the growing concern for global warming, the use of chlorofluorocarbons (CFCs) and hydrochlorofluorocarbons (HCFCs) as refrigerant has been identified as having a negative impact on the environment. These chemicals have non-negligible ozone-depletion potential and/or global-warming potential.
As alternatives to CFCs and HCFCs, ammonia, hydrocarbons and CO2 are used as refrigerants. Although ammonia and hydrocarbons have negligible ozone-depletion potential and global-warming potential as does CO2, these refrigerants are highly flammable and therefore represent a risk to local safety. On the other hand, CO2 is environmentally benign and locally safe.
Ice-playing surfaces typically have large-scale heat exchangers disposed under the ice surface to refrigerate the ice surface. Considering the specific use of such refrigeration systems, and thus the requirement for a refrigerant at a precise range of temperature, brine is currently used in such refrigeration systems. The brine circulates in a closed circuit and is in a heat-exchange relation with a refrigeration circuit. However, these refrigeration circuits often use refrigerants that are harmful to the environment.
It is therefore an aim of the present disclosure to provide a CO2 refrigeration system for ice surfaces, that addresses issues associated with the prior art.
Therefore, in accordance with the present application, there is provided a CO2 refrigeration system comprising a CO2 condensation reservoir in which CO2 refrigerant is accumulated and circulates between a supracompression loop and an evaporation loop; the supracompression loop comprising a compression stage in which CO2 refrigerant from at least the CO2 condensation reservoir is compressed to at least a supracompression state, a cooling stage in which the CO2 refrigerant from the compression stage releases heat, and a pressure-regulating unit in a line extending from the cooling stage to the CO2 condensation reservoir to maintain a pressure differential therebetween; and the evaporation loop comprising an evaporation stage in which the CO2 refrigerant from at least the CO2 condensation reservoir absorbs heat in a heat exchanger, the heat exchanger being connected to an ice-playing surface refrigeration circuit in which cycles a second refrigerant, such that the CO2 refrigerant absorbs heat from the second refrigerant in the heat exchanger.
Further in accordance with the present application, there is provided a CO2 refrigeration system comprising a CO2 condensation exchanger for heat exchange between a supracompression loop of CO2 refrigerant and an evaporation loop of CO2 refrigerant; the supracompression loop comprising a compression stage in which CO2 refrigerant having absorbed heat in the condensation exchanger is compressed to at least a supracompression state, a cooling stage in which the CO2 refrigerant from the compression stage releases heat, and a pressure-regulating unit in a line extending from the cooling stage to the condensation exchanger to maintain a pressure differential therebetween; and the evaporation loop comprising a condensation reservoir in which CO2 refrigerant having released heat in the condensation exchanger is accumulated in a liquid state, and an evaporation stage in which the CO2 refrigerant from the condensation reservoir absorbs heat to cool an ice-playing surface, to then return to one of the condensation reservoir and the condensation exchanger.
Still further in accordance with the present application, there is provided a CO2 refrigeration system comprising a CO2 condensation reservoir in which CO2 refrigerant is accumulated and circulates between a supracompression loop and an evaporation loop; the supracompression loop comprising a compression stage in which CO2 refrigerant from at least the CO2 condensation reservoir is compressed to at least a supracompression state, a cooling stage in which the CO2 refrigerant from the compression stage releases heat, and a pressure-regulating unit in a line extending from the cooling stage to the CO2 condensation reservoir to maintain a pressure differential therebetween; the evaporation loop comprising an evaporation stage of pipes under an ice-playing surface in which circulates the CO2 refrigerant to absorb heat to cool an ice-playing surface, to then return to the CO2 condensation reservoir; and a geothermal well loop in heat-exchange relation with the CO2 refrigerant, the geothermal well loop having a geothermal heat exchanger for heat exchange between the CO2 refrigerant of one of the evaporation loop and the compression loop and another refrigerant absorbing heat from the CO2 refrigerant, the geothermal well loop extending to a geothermal well in which the other refrigerant releases heat geothermally.
Referring to
Line 14 directs CO2 refrigerant from the condensation reservoir 12 to an evaporation stage via pump(s) or expansion valve(s). As is shown in
The evaporation exchanger 16 features the heat exchange between the CO2 refrigerant and the refrigerant of the ice-playing surface. The ice-playing surface refrigerant circulating in the ice-playing surface is typically brine, but may be other types of fluid, such as alcohol-based fluid (e.g., glycol) or the like. In one embodiment, the CO2 circulates in pipes upon which fins are provided. The pipes of the evaporator exchanger 16 are typically positioned in a bath of the ice-playing surface refrigerant. In another embodiment, the refrigeration system 1 is retrofitted to an existing ice-playing surface refrigeration circuit 17. It is pointed out that the expansion valve(s) 15 may be part of a refrigeration pack in the mechanical room, as opposed to being at the evaporation exchanger 16.
The CO2 refrigerant exiting the evaporation stage 16 is returned to the condensation reservoir 12 via line 18. Alternatively, the CO2 refrigerant may be directed to the inlet of compressors of the transcritical circuit or loop, via line 19. In such a case, it may be required to provide some form of protection in line 19 to vaporize the CO2 refrigerant fed to the inlet of the compressors, such as an evaporator, a heat exchanger or source of heat, valves, among numerous possibilities.
The transcritical circuit or loop (i.e., supracompression circuit) is provided to compress the CO2 refrigerant exiting from the condensation reservoir 12 to a transcritical state, for heating purposes, or supracompressed state. In both compression states, the CO2 refrigerant is pressurized with a view to maintaining the condensation reservoir 12 at a high enough pressure to allow vaporized CO2 refrigerant to be circulated in the evaporation stage 16, as opposed to liquid CO2 refrigerant. In one embodiment, the pressure is high enough for the CO2 refrigerant to circulate to the evaporation exchanger 16 via the action of the pump 15.
A line 30 (using valve 30A) relates the condensation reservoir 12 to a heat exchanger 31 and subsequently to a supracompression stage 32. The heat exchanger 31 or any other appropriate means may be provided to vaporize the CO2 refrigerant fed to the supracompression stage 32 (e.g., feed from a top of the condensation reservoir 12, multiple reservoirs in specific arrangement, etc). The supracompression stage 32 features one or more compressors (e.g., Bock™, Dorin™), that compress the CO2 refrigerant to a supracompressed or transcritical state.
In the supracompressed or transcritical state, the CO2 refrigerant is used to heat a secondary refrigerant via heat-reclaim exchanger 34, or may be used directly in a heating unit, with a fluid such as air blown thereon to heat parts of the building related to the ice-playing surface. In the heat-reclaim exchanger 34, the CO2 refrigerant is in a heat-exchange relation with the secondary refrigerant circulating in the secondary refrigerant circuit 35, or with a fluid blown on the heat exchanger 34. In the event that a secondary refrigerant is used, the secondary refrigerant is preferably an environmentally sound refrigerant, such as water or glycol, that is used as a heat-transfer fluid. Because of the supracompressed or transcritical state of the CO2 refrigerant, the secondary refrigerant circulating in the circuit 35 reaches a high temperature. Accordingly, due to the high temperature of the secondary refrigerant, lines of smaller diameter may be used for the secondary refrigerant circuit 35. It is pointed out that the secondary refrigerant circuit 35 may be the largest of the circuits of the refrigeration system 1 in terms of quantity of refrigerant. Therefore, the compression of the CO2 refrigerant into a transcritical state by the transcritical circuit allows the lines of the secondary refrigerant circuit 35 to be reduced in terms of diameter. It is pointed out that heat-reclaim exchanger 34 may include individual heating units used to produce heat locally. Such heating units 35 are typically a coil and fan assembly. The control of the amount of refrigerant sent to each heating unit 35 is described hereinafter.
A gas-cooling stage 36 is provided in the transcritical circuit. The gas-cooling stage 36 absorbs excess heat from the CO2 refrigerant in the transcritical state, with a view to re-injecting the CO2 refrigerant into the condensation reservoir 12. Although it is illustrated in a parallel relation with the heat-reclaim exchanger 34, the gas-cooling stage 36 may be in series therewith, or in any other suitable arrangement. Although not shown, appropriate valves are provided so as to control the amount of CO2 refrigerant directed to the gas-cooling stage 36, in view of the heat demand from the heat-reclaim exchanger 34.
In warmer climates in which the demand for heat is smaller, the CO2 refrigerant is compressed to a supracompressed state, namely at a high enough pressure to allow the expansion of the CO2 refrigerant at the exit of the condensation reservoir 12, so as to reduce the amount of CO2 refrigerant circulating in the refrigeration circuit. A bypass line is provided to illustrate that the heat-reclaim exchanger 34 and the gas-cooling stage 36 may be optional for warmer climates.
The gas-cooling stage 36 may feature a fan blowing a gas refrigerant on coils. The speed of the fan may be controlled as a function of the heat demand of the heat-reclaim exchanger 34. For an increased speed of the fan, there results an increase in the temperature differential at opposite ends of the gas-cooling stage 36.
Lines 37 and 38 return the CO2 refrigerant to the condensation reservoir 12, and thus to the refrigeration circuit. The line 37 may feed the heat exchanger 31 such that the CO2 refrigerant exiting the stages 34 and 36 releases heat to the CO2 refrigerant fed to the supracompression stage 32, for the CO2 refrigerant fed to the supracompression stage 32 to be in a gaseous state.
In the case of transcritical compression, a CO2 transcritical pressure-regulating valve 39 is provided to maintain appropriate pressures at the stages 34 and 36, and in the condensation reservoir 12. The CO2 transcritical pressure-regulating valve 39 is for instance a Danfoss™ valve. Any other suitable pressure-control, pressure-regulating, pressure-reducing device may be used as an alternative to the valve 39, such as any type of valve or loop.
The condensation circuit and the supracompression circuit allow the condensation reservoir 12 to store refrigerant at a relatively medium pressure. The pump 15 then ensures the circulation of the CO2 refrigerant in the evaporation exchanger 16. In the embodiment featuring expansion valve 15, as CO2 refrigerant is vaporized downstream of the expansion valve 15, the amount of CO2 refrigerant in the refrigeration circuit is reduced, especially if the expansion valve 15 is in the refrigeration pack.
It is considered to operate the supracompression circuit (i.e., supracompression 32) with higher operating pressure. CO2 refrigerant has a suitable efficiency at a higher pressure. More specifically, more heat can be extracted when the pressure is higher.
Referring now to
Referring to
According to an embodiment, there are a plurality of the heating units 35. In another embodiment, the heating units 35 are in a parallel relation, and they may or may not be fed with CO2 refrigerant as a function of the heating requirements. Moreover, the speed of the fans of the heating units 35 may also be controlled for this purpose. A valve or valves 35A are used to control the amount of CO2 refrigerant sent to each of the heating units 35 and/or to heat-reclaim exchanger 34. For instance, if two of the heating units 35 cover two different zones having different heating requirements, the valves 35A and fans of each unit may be adjusted to meet the local heating requirements. One configuration is to have thermostats for the various zones to adjust the amount of refrigerant sent to the heating units 35 via the adjustment of the valves 35A.
A reservoir 55 may be provided between lines 37 and to receive CO2 refrigerant, and ensure it is fed in suitable condition to the condensation exchanger 50. For instance, the line 38 may tap into a bottom of the reservoir to direct liquid CO2 refrigerant to the condensation exchanger 50. A valve 56 (e.g., expansion valve) may be provided to ensure that the CO2 refrigerant is in a suitable state to absorb heat from the CO2 refrigerant. In an embodiment, valve 56 is used as pressure differential valve instead of valve 39 (not required in such a case to reduce the pressure), with the supracompression pressure maintained upstream of valve 56. With this configuration, the pressure of the CO2 refrigerant in the main refrigeration circuit 40 may be kept lower, or other refrigerants may be used in the main refrigeration circuit 40.
Still referring to
In
Referring to
The refrigeration systems 1-3 may be used with existing ice-playing surface piping, or as part of new ice-rink refrigeration systems. The evaporation exchanger 16 is modified to receive CO2 refrigerant. It may be required that the coils be modified in view of the specifications of the CO2 refrigerant versus the brine or other refrigerant used in the ice-playing surface piping. The CO2 refrigeration systems 1-3 advantageously use the existing hardware related to the ice-playing surface refrigeration. It is pointed out that the CO2 refrigeration systems 1-3 need not be used only in a retrofit configuration.
Referring to
Valve 72 is a pressure-relief valve. The pressure-relief valve 72 has its own set point pressure, which is higher than the set point pressure of the modulating valve 71. The pressure-relief valve 72 opens when the set point pressure is reached. Accordingly, if the pressure is high in the evaporators, but not at the set point of relief, the pressure increase in the evaporators 70 will be modulated to reduce the pressure increase. The opening of valve 72 in a relief condition may be controlled so as to be a slow release to limit the release of refrigerant to the atmosphere. Valve 72 may be any appropriate type of relief valve, such as a mechanical valve, or a valve controlled by the controller of the CO2 refrigeration system.
The CO2 refrigeration systems described above for
The CO2 refrigeration systems described above for
Number | Date | Country | Kind |
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2724255 | Dec 2010 | CA | national |
The present application claims the benefit of U.S. Provisional Patent Applications No. 61/387,087, filed on Sep. 28, 2010, and No. 61/415,982, filed on Nov. 22, 2010. The present application claims priority on Canadian Patent Application No. 2,724,255, filed on Dec. 17, 2010, now Canadian Patent No. 2,724,255, issued on Sep. 13, 2011, all of the above incorporated herein by reference.
Number | Date | Country | |
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61387087 | Sep 2010 | US | |
61415982 | Nov 2010 | US |