Claims
- 1 - A zero-emissions coal fired power generation system, comprising in combination:
a source of air, the air including nitrogen and oxygen; a source of water; a source of coal; an air separator having an inlet coupled to said source of air, a means to separate at least a portion of the nitrogen from the oxygen, an oxygen enriched air outlet, and a nitrogen outlet separate from said oxygen enriched air outlet; a coal gasifier including a coal inlet coupled to said source of coal, an oxygen inlet coupled to said oxygen enriched air outlet of said air separator, a water inlet coupled to said source of water, and a coal syngas outlet, said gasifier adapted to chemically react the coal from said source of coal with the oxygen from said air separation plant and the water from said source of water to generate coal syngas for delivery to said coal syngas outlet; a coal syngas combustor, said coal syngas combustor receiving coal syngas from said coal syngas outlet of said gasifier and oxygen from said oxygen enriched air outlet of said air separator, said combustor combusting at least a portion of the coal syngas with at least a portion of the oxygen to produce elevated pressure and elevated temperature combustion products including water and carbon dioxide, said combustor having a discharge for the combustion products; a combustion product expander located downstream from said discharge of said coal syngas combustor, said expander adapted to output power and having an exhaust for the combustion products; a combustion products separator downstream from said expander, said separator having a first outlet for combustion products including water and a second combustion product outlet for at least a portion of the carbon dioxide; a compressor located downstream from said second combustion product outlet of said separator, said compressor compressing the carbon dioxide to above atmospheric pressure; and a terrestrial formation injection system located downstream from said compressor and upstream from a terrestrial formation beneath the atmosphere, said terrestrial formation capable of holding carbon dioxide therein.
- 2 - The power generation system of claim 1 wherein a recirculation pathway extends between said first outlet of said separator and said source of water, such that at least a portion of the water in said source of water is provided with water from said first outlet of said separator.
- 3 - The power generation system of claim 2 wherein said syngas combustor includes a water inlet therein coupled to said source of water.
- 4 - The power generation system of claim 1 wherein a syngas reheater is located downstream from said exhaust of said combustion product expander, said reheater adapted to elevate a temperature of the combustion products entering said reheater; and
a second combustion product expander downstream from said reheater, said second expander adapted to output power.
- 5 - The power generation system of claim 1 wherein said air separator includes means to liquefy at least a portion of the air to separate at least a portion of the nitrogen from at least a portion of the oxygen with said air separator including at least one air compressor powered by power outputted from said combustion products expander.
- 6 - The power generation system of claim 1 wherein said air separator is in the form of an ion transfer membrane separator including at least one air preheater, said air preheater receiving heat from said combustion products downstream from said syngas combustor in heat transfer relationship with the air entering said air separator.
- 7 - The power generation system of claim 1 wherein said combustion product expander includes at least two turbines with a reheater downstream from a first of said at least two turbines adapted to increase a temperature of said combustion products downstream of a first of said at least two turbines and upstream of the second of said at least two turbines, said turbines adapted to output power from said power generation system.
- 8 - The power generation system of claim 7 wherein said first outlet of said separator is coupled to a water recirculation pathway extending from said first outlet of said separator to said source of water, said water pathway including at least one feed water heater therein located in heat transfer relationship with the combustion products downstream from said first of at least two turbines and upstream of said separator.
- 9 - The power generation system of claim 8 wherein said water recirculation pathway includes at least two feed water heaters therein including a first feed water heater in heat transfer relationship with combustion products downstream from said second of said at least two turbines and a second feed water heater located in heat transfer relationship with combustion products downstream from said first turbine of said at least two turbines and upstream of said second turbine of said at least two turbines.
- 10 - The power generation system of claim 9 wherein said combustion products expander includes at least three turbines including a high pressure turbine, an intermediate pressure turbine and a low pressure turbine with a reheater between said high pressure turbine and said intermediate pressure turbine adapted to increase a temperature of combustion products downstream of said high pressure turbine and upstream of said intermediate pressure turbine, and a second reheater located between said intermediate pressure turbine and said low pressure turbine with said second reheater increasing a temperature of combustion products downstream of said intermediate pressure turbine and upstream of said low pressure turbine; and
wherein said water recirculation pathway includes at least three feed water heaters, each feed water heater in heat transfer relationship with the combustion products downstream from said syngas combustor and upstream of said separator, a first of said at least three feed water heaters located in heat transfer relationship with the combustion products downstream from said low pressure turbine, a second of said at least three feed water heaters located in heat transfer relationship with the combustion products downstream of said intermediate pressure turbine and a third of said at least three feed water heaters located in heat transfer relationship with the combustion products downstream of said high pressure turbine.
- 11 - A zero emissions syngas fired power generation system, comprising in combination:
a source of air; a source of water; a source of syngas, the syngas taken from the group including gasified coal, landfill gas, gasified biomass, gaseous refinery residues, gasified refinery residues, gasified petcoke, gasified waste or combinations thereof; an air separator having an inlet coupled to said source of air, an oxygen enriched air outlet and a nitrogen outlet separate from said oxygen enriched air outlet, said air separator adapted to separate at least a portion of the nitrogen from the oxygen within said air separator; a syngas combustor, said syngas combustor receiving syngas from said source of syngas and oxygen from said oxygen enriched air outlet of said air separator, said combustor combusting at least a portion of the syngas with at least a portion of the oxygen to produce elevated pressure and elevated temperature combustion products including water and carbon dioxide, said combustor having a discharge for the combustion products; and a combustion product expander located downstream from said discharge of said syngas combustor, said expander adapted to output power and having an exhaust for the combustion products.
- 12 - The power generation system of claim 1 wherein a combustion products separator is located downstream from said expander exhaust, said expander adapted to separate at least a portion of the water from a portion of the carbon dioxide; and
a water recirculation pathway extending between said separator and said source of water, such that at least a portion of the water in said source of water is provided from said separator.
- 13 - The power generation system of claim 2 wherein said syngas combustor includes a water inlet therein coupled to said source of water.
- 14 - The power generation system of claim 1 wherein a syngas reheater is provided downstream from said exhaust of said combustion product expander, said reheater adapted to elevate a temperature of the combustion products entering said reheater; and
a second combustion product expander downstream from said reheater, said second expander adapted to output power.
- 15 - A low or no pollution Brayton cycle syngas power generation system, comprising in combination:
a source of air, the air including nitrogen and oxygen; a source of water; a source of syngas fuel, the syngas taken from the group including gasified coal, landfill gas, gasified biomass, gaseous refinery residues, gasified refinery residues, gasified petcoke, gasified waste or combinations thereof; an air separator having an inlet coupled to said source of air, an oxygen enriched air outlet and a nitrogen outlet separate from said oxygen enriched air outlet, said air separator adapted to separate at least a portion of the nitrogen from the oxygen within said air separator; said source of syngas fuel including a gasifier having a fuel inlet, an oxygen inlet coupled to said oxygen enriched air outlet of said air separator, a water inlet coupled to said source of water, and a syngas outlet, said gasifier adapted to chemically react the fuel with the oxygen from said air separation plant and the water from said source of water to generate syngas for delivery to said syngas outlet; a gas compressor having an inlet and an outlet; a combustor downstream from said compressor outlet, said combustor having a syngas fuel port coupled to said syngas outlet of said gasifier, an oxidizer port coupled to said compressor outlet and an outlet port for combustion products resulting from combustion of the syngas fuel from said gasifier with oxidizer from said compressor; a turbine downstream from said combustor, said turbine having an input coupled to said combustor outlet port, an output for the combustion products entering said turbine at said input, and a power output; a return duct downstream from said turbine, said return duct receiving at least a portion of the combustion products passing through said output of said turbine and extending to said inlet of said compressor; and a gaseous oxygen duct coupled to said oxygen enriched air outlet of said air separator, said gaseous oxygen duct adapted to add oxygen to the combustion products within said return duct for delivery to said compressor inlet.
- 16 - The system of claim 15 wherein a combustion products divider is located downstream of said turbine output for the combustion products, said divider adapted to divide a portion of the combustion products for removal from the system without return to said compressor, and with a remainder of the combustion products passing to said return duct for return to said compressor inlet.
- 17 - The system of claim 16 wherein a heat recovery steam generator is located downstream from said turbine, said heat recovery steam generator heating water in heat transfer relationship with the combustion products downstream of said turbine, said heat recovery steam generator generating steam for power generation or other industrial use.
- 18 - The system of claim 16 wherein said combustion products diverted away from said return duct are directed to a separator, said separator having a water outlet and a carbon dioxide outlet, said carbon dioxide outlet coupled to a compressor and a terrestrial formation injection system located downstream from said compressor and upstream from a terrestrial formation beneath the atmosphere, said terrestrial formation capable of holding carbon dioxide therein.
- 19 - The system of claim 18 wherein said combustion products separator includes a condenser with said water outlet removing liquid combustion products from said separator and said carbon dioxide outlet removing gaseous combustion products out of said separator.
- 20 - The system of claim 15 wherein said oxygen duct is adapted to add an amount of oxygen to the combustion products in said return duct which will cause the combination of oxygen and combustion products in the return duct to together enter said compressor as a mixed gas having gas characteristics sufficiently similar to the gas characteristics of air to allow said compressor to be designed for compression of air and be able to effectively compress the mixture of oxygen and combustion products entering said compressor.
- 21 - A low or no pollution syngas fired power generation system, comprising in combination:
a source of air; a source of water; a source of syngas, the syngas taken from the group including gasified coal, landfill gas, gasified biomass, gaseous refinery residues, gasified refinery residues, gasified petcoke, gasified waste or combinations thereof; an air separator having an inlet coupled to said source of air, an oxygen enriched air outlet and a nitrogen outlet separate from said oxygen enriched air outlet, said air separator adapted to separate at least a portion of the nitrogen from the oxygen within said air separator; said source of syngas including a gasifier having a fuel inlet, an oxygen inlet coupled to said oxygen enriched air outlet of said air separator, a water inlet coupled to said source of water, and a syngas outlet, said gasifier adapted to chemically react the fuel with the oxygen from said air separation plant and the water from said source of water to generate syngas for delivery to said syngas outlet; a methanol generator, said methanol generator having a syngas inlet coupled to said syngas outlet of said gasifier, and a steam inlet coupled to said source of water, said methanol generator adapted to generate methanol from syngas and steam, said methanol generator including a methanol outlet coupled to a liquid methanol storage tank; a liquid oxygen storage tank having an oxygen inlet coupled to said oxygen enriched air outlet of said air separator; a primary syngas combustor, said primary syngas combustor receiving syngas from said coal syngas outlet of said gasifier and oxygen from said oxygen enriched air outlet of said air separator, said primary syngas combustor combusting at least a portion of the syngas with at least a portion of the oxygen to produce elevated pressure and elevated temperature combustion products including water and carbon dioxide, said combustor having a discharge for said combustion products; a secondary combustor, said secondary combustor receiving fuel from said liquid methanol storage tank and oxygen from said liquid oxygen storage tank, said secondary combustor adapted to combust the methanol fuel with the oxygen to produce elevated pressure and elevated temperature combustion products including water and carbon dioxide, said combustor having a discharge for said combustion products; at least one combustion product expansion device located downstream from both said primary combustor and said secondary combustor, said combustion products expansion device adapted to expand said combustion products and output power, said at least one combustion products expansion device adapted to expand combustion products from either said primary combustor alone, said secondary combustor alone or both said primary combustor and said secondary combustor simultaneously; and a combustion products separator downstream from said at least one combustion product expander, said separator having a first outlet for combustion products including water and a second combustion product outlet for at least a portion of the carbon dioxide, said first outlet coupled to said source of water.
- 22 - The system of claim 21 wherein a compressor is located downstream from said second combustion product outlet, said compressor compressing said combustion product including carbon dioxide to above atmospheric pressure; and
a terrestrial formation injection system located downstream from said compressor and upstream from a terrestrial formation beneath the atmosphere, said terrestrial formation capable of holding carbon dioxide therein.
- 23 - The system of claim 21 wherein water from said source of water is provided to said gasifier, said primary combustor and said secondary combustor and exits said primary combustor and said secondary combustor along with the combustion products generated within said primary combustor and said secondary combustor.
- 24 - The power generation system of claim 23 wherein said gasifier is adapted to produce syngas including hydrogen; and
a hydrogen separator located downstream from said syngas outlet of said gasifier, said hydrogen separator separating at least a portion of gaseous hydrogen from the syngas.
- 25 - The system of claim 24 wherein said hydrogen discharged from said hydrogen separator is at least partially directed to at least one fuel cell, said fuel cell including an oxygen inlet coupled to said oxygen enriched air outlet of said air separator, and a water outlet for water generated within said at least one fuel cell.
- 26 - The system of claim 25 wherein said water outlet of said fuel cell is coupled to said source of water for introduction into said syngas combustor.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims benefit under Title 35, United States Code §119(e) of U.S. Provisional Application Nos. 60/336,648, 60/336,649, 60/336,653 and 60/336,673 filed on Dec. 3, 2001. This application also incorporates by reference the entire contents of U.S. Pat. Nos. 5,709,077, 6,206,684, 6,247,316 and U.S. patent application Ser. No. 09/855,237, having a filing date of May 14, 2001 and U.S. patent application Ser. No. 10/155,932, having a filing date of May 24, 2002.
Provisional Applications (4)
|
Number |
Date |
Country |
|
60336648 |
Dec 2001 |
US |
|
60336649 |
Dec 2001 |
US |
|
60336653 |
Dec 2001 |
US |
|
60336673 |
Dec 2001 |
US |