This invention relates to belt type conveyors, particularly those used to transport basic materials such as coal, discharge chutes for these conveyors and conveyor belt cleaners adapted to remove material that sticks to a conveyor belt at its discharge end.
Conveyors that utilize an endless loop conveyor belt to transport bulk material, such as coal, sand, gravel and similar materials from one location to another are well known. The conveyor belt can be supported by means of a series of conveyor rollers along its length and the ends of these rollers are supported on an elongate belt supporting frame. Located at each end of the conveyor, there is a rotating drum or pulley which both supports the end of the loop and provides the means for reversing the direction of movement of the belt. A well known difficulty with belt conveyors of this type is that when the bulk material is discharged from the downstream end of the conveyor, a portion of the bulk material tends to remain adhered to or stuck to the outwardly facing surface of the conveyor belt.
A number of conveyor belt cleaners have been developed for conveyors of this type, these cleaners employing one or more blades that are mounted to scrape the outer surface of the belt as it passes by.
Recent U.S. Pat. No. 7,216,756 which issued May 15, 2007 to Martin Engineering Company describes a tensioner for maintaining engagement of a conveyor belt cleaner with a conveyor belt, the cleaner including one or more scraper blades mounted on a rotatable support frame. The tensioner includes a mounting member attached to the support frame for a rotation therewith, a biasing member attached to the mounting member, and an actuator attached to the biasing member. Operation of the actuator stores a biasing force within the biasing member which in turn rotates the scraper blades into full-face engagement with the conveyor belt. The mounting member can be a pulley connected to one end of the tubular support frame and also to one end of a flexible cable which is connected at its opposite end to the tensioner that includes a coil spring.
International PCT Published Patent Application No. WO 2008/095302 published on Aug. 14, 2008 describes a low profile conveyor system that includes a train of conveyor vehicles with each vehicle having a pair of steerable wheels and its own conveyor belt, the upper surface of which extends at a relatively small angle to the horizontal. Each vehicle has an elongate supporting frame with two longitudinal side frame members on opposite sides thereof and two end sections between which the conveyor belt extends. Adjacent conveyor vehicles are connected together by means of a hitch unit. An endless loop conveyor belt extends between a tail pulley unit mounted adjacent one end of each vehicle and a head pulley mounted adjacent the opposite end. An electric motor drives the head pulley in order to move the top surface of the conveyor belt to the discharge end of the vehicle. Mounted adjacent the head pulley at the discharge end is a material hopper or chute which directs the material onto the conveyor belt of the next conveyor vehicle. It is known to provide a belt scraper mounted adjacent to the head pulley to help keep the conveyor surface of the belt clean. However difficulties have been encountered with these known belt scrapers and there is a need to provide an improved scraping system for the conveyor belt, particularly when the train of conveyor vehicles is used to convey a bulk material such as coal.
According to one embodiment of the present invention, a discharge chute and belt scraper combination for use at a head pulley end of a conveyor belt movably mounted on a belt supporting frame includes a chute member having a receiving end and an opposite discharge end and opposite sides. The receiving end is adapted for mounting adjacent the head pulley end of the conveyor belt. A belt scraper is mounted on the receiving end so that, during use of the combination, the scraper extends substantially across the width of the conveyor belt. The combination also includes chute supporting members arranged at the opposite sides of the chute member and adapted for mounting on the belt supporting frame. A movable link mechanism pivotally connects each of the opposite sides of the chute member to respective one of the chute supporting members whereby the receiving end of the chute member is movable towards or away from the head pulley end of the conveyor belt. There is also a spring mechanism biasing the receiving end of the chute member and the belt scraper towards the head pulley end of the conveyor belt during use of the combination so that the belt scraper scrapes the conveyor belt at the head pulley end.
In an exemplary version of this discharge chute and belt scraper combination, the movable link mechanism include a pair of parallel link members on each of the opposite sides of the chute member with each link member being pivotably connected at one end to the adjacent side of the chute member and being pivotably connected at its other end to its respective chute supporting member.
According to another embodiment of the present invention, a discharge chute apparatus for a conveyor belt having a discharge end and being mounted on a conveyor belt supporting structure includes a chute member having opposite first and second ends and opposite sides. The first end is adapted for mounting adjacent to the discharge end of the conveyor belt and extends substantially the width of the discharge end. This first end is adapted for mounting a belt scraper transversely relative to the length of the conveyor belt. Two chute supporting members are arranged at the opposite sides of the chute member and are adapted for mounting on the supporting structure. Link members pivotably connect each chute supporting member to a respective one of the two opposite sides of the chute member so that the chute member is movably supported by the link members and the chute supporting members. Thus the first end of the chute member is movable towards or away from the discharge end of the conveyor belt. The apparatus further includes a biasing arrangement biasing the first end of the chute member towards the discharge end of the conveyor belt. During use of the apparatus with the conveyor belt when a belt scraper is mounted on the first end of the chute member, the belt scraper is biased so as to engage and scrape the discharge end of the conveyor belt.
In an exemplary version of this discharge chute apparatus, the biasing arrangement includes two elongate coil springs, each having one end connected to one of the link members on a respective side of the chute member.
According to a further embodiment of the present invention, a belt-type conveyor apparatus for conveying a material such as coal includes an endless loop conveyor belt and a conveyor belt support structure having an elongate supporting frame, belt supporting rollers mounted along the length of the supporting frame, and a head pulley rotatably mounted at one end of the supporting structure. The conveyor belt is mountable on the supporting rollers and is extendable around the head pulley. A discharge chute member has a receiving end adjacent the head pulley and two longitudinal sides and the receiving end is adapted for mounting a belt scraper. Chute supporting members are mounted on the supporting frame at the head pulley end. The conveyor apparatus further includes pivotable link members for pivotably connecting the chute member to the chute supporting members whereby the receiving end of the chute member is movable towards or away from the head pulley. A spring arrangement is provided that biases the receiving end of the chute member towards the head pulley wherein, during use of the conveyor apparatus with a belt scraper mounted on the receiving end of the chute member, the belt scraper is able to scrape the conveyor pulley.
These and other aspects of the discharge chute apparatus and conveyor apparatus of the invention will become more readily apparent to those having ordinary skill in the art from the following detailed description taken in conjunction with the drawings provided herewith.
So that those having ordinary skill in the art to which the present disclosure pertains will more readily understand how to make and use the subject invention, exemplary embodiments thereof will be described in detail herein below with reference to the drawings, wherein:
A known belt-type conveyor apparatus in the form of a conveyor vehicle 10 is illustrated in
The illustrated conveyor apparatus 10 has a conveyor mechanism 14 that includes an elongate, substantially horizontal frame 16, and a series of spaced apart conveyor roller devices 18 mounted on the horizontal frame 16 and adapted to support rotatably an upper run of the endless loop conveyor belt 12. The frame 16 is an elongate supporting frame having a head pulley 36 rotatably mounted on one end. The illustrated roller devices each comprise three metal rollers 20 which are pivotably connected together in an end-to-end fashion by their central shafts. The outer end of each outer roller is connected by a chain to a vertical support post 24 mounted on a longitudinally extending frame member of the supporting frame 16.
The conveyor apparatus 10 includes a tail pulley unit mounted adjacent one end of the conveyor apparatus on the frame 16 and having a rotatable tail pulley indicated at 32. The conveyor mechanism further includes a head pulley unit that includes the aforementioned head pulley 36 which, in a known manner, can be provided with a gripping cylindrical surface which enables the head pulley unit to drive the conveyor belt. The head pulley unit includes an electric motor mechanism 38 which rotates the head pulley to move the conveyor belt. Mounted adjacent to the head pulley at the outby end of the vehicle is a material chute 42 which helps direct the material onto the conveyor belt of the next conveyor vehicle of the train. Also visible in
This known belt scraper is available from Brelko and it comprises multiple blades which are friction mounted (slide on) to an extruded aluminum rail.
The illustrated conveyor vehicle has a low profile which is in part due to its pivoting hitch mechanism 44 at the inby end of the vehicle. This hitch mechanism includes a curved steel track and a rolling hitch device 48. The construction of this conveyor apparatus, including the hitch device are described and illustrated in published US application No. WO 2008/095302 which was published on Aug. 14, 2008. The description and drawings of this published application are incorporated herein by reference.
The conveyor vehicle 10 has a pair of transversely aligned wheel units indicated at 62, each of which is separately connected to the horizontal frame 16. Each wheel is mounted for pivotal movement about a substantially vertical pivot axis for steering purposes.
Turning now to the discharge chute apparatus for a conveyor belt according to the present invention, this apparatus 70 is adapted for mounting adjacent a discharge end of the conveyor belt 12 which is mounted on the above described conveyor belt supporting frame 16. The discharge chute apparatus includes a chute member 72 having a first end 74 and an opposite second end 76. The chute member also has two opposite side 78 and 80 that extend between the first and second ends. As shown in
The illustrated chute member 72 includes a metal central panel 86 with parallel upper and lower edges, this panel being adapted to slope downwardly from the discharge end of the conveyor belt. The chute member further includes two metal side panels 88 and 90 rigidly connected to opposite sides of the central panel. An exemplary material for central and side panels is wear resistant steel. If desired, each side panel can be formed with adjacent triangular sections, 92, 94, which extend at an obtuse angle to each other. The panel section 92 extends at a substantial angle to the main portion of the side panel.
In the illustrated exemplary embodiment, each side panel has a substantially horizontal upper edge section 96 with each section 96 extending substantially the length of the chute member 72. Each edge section can have a vertically extending edge flange 98 that can be tapered at its forward end.
The discharge chute apparatus has two chute supporting members indicated generally at 100 and 102. These members are arranged at opposite sides of the chute member 72 and are adapted for mounting on the support structure of the conveyor apparatus. These chute supporting members can also be described as chute arms and each extends forwardly from its respective end of the head pulley, as shown. Two link members 104, 106 pivotably connect each chute supporting member 100, 102 to a respective one of the two opposite sides of the chute member 72 so that the chute member is movably supported by the link members and the chute supporting members. In this way, the first end 74 of the chute member is movable towards or away from the discharge end of the conveyor belt (or, in other words, towards or away from the head pulley about which this belt extends). The two link members on each side can be described as swing arms that are pivotally connected at their opposite ends. With reference to the detail view of
The discharge chute apparatus 70 has a biasing arrangement indicated generally at 130 which biases the first end 74 of the chute member towards the discharge end of the conveyor belt. Because of this biasing arrangement, during use of the chute apparatus when a belt scraper is mounted on the first end of the chute member, the belt scraper is biased so as to engage and scrape the discharge end of the conveyor belt.
In the exemplary embodiment shown, the biasing arrangement includes two elongate coil springs 132, 134, each having one end connected to a respective one of the opposite sides of the chute member 72. The forward end of each spring can be connected to a lug 136 formed with a hole to hold an end hook of the spring. The lug is rigidly attached to the edge flange 98 formed on the adjacent side of the chute. The opposite end of the spring can be connected via a rectangular tab 138 to a threaded rod 140 forming a threaded rod weldment (see
An exemplary embodiment of the discharge chute apparatus is provided with two chute extension inserts 150, 152 mounted adjacent opposite sides of the chute member 72 and close to the discharge end of the conveyor belt. An exemplary form of each chute extension is made of rubber or a rubberlike material that is wear resistant and the extension has a major planar portion 154 that extends over part of the inner surface of an adjacent side wall of the chute member. As shown, the belt scraper 82 can extend between and below the two chute extension inserts. Each extension insert can be connected to the chute member by a plurality of bolt and nut combinations, as shown. In the illustrated embodiment, there are four of these bolt and nut combinations 156. Each extension insert is bolted to a respective one of the chute extension brackets 144, 146, by four bolts and each insert has a sloping connecting flange through which the connecting bolts extend.
With reference now to
While the present invention has been illustrated and described as embodied in an exemplary embodiment, ie. an embodiment having particular utility as a discharge chute for a conveyor belt to which a belt scraper can be mounted, it is to be understood that the present invention is not limited to the details shown herein, since it will be understood that various omissions, modifications, substitutions and changes in the forms and details of the disclosed discharge chute apparatus and conveyor apparatus may be made by those skilled in the art without departing in any way from the scope of the present invention. For example, those of ordinary skill in the art will readily adapt the present disclosure for various other applications without departing from the scope of the present invention.
Number | Date | Country | Kind |
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2697778 | Mar 2011 | CA | national |
This application is a continuation of PCT/CA2011/000305 filed Mar. 24, 2011, which claims priority of Canadian Patent Application 2,697,778 filed Mar. 24, 2010.
Number | Date | Country | |
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Parent | PCT/CA2011/000305 | Mar 2011 | US |
Child | 13625643 | US |