1. Field of the Invention
This invention relates to a filter apparatus for filtering or sampling aerosol particles. This invention further relates, but is not limited to, a coarse portable exposure monitor (CPEM) for personal environment monitoring and relates to a system for particle detection.
2. Discussion of the Background
Inertial impactor, aerosol impactor, or impactor all refer to an aerosol sampling or collection device that separates aerosol particles from a gaseous medium by the inertial effect of the particles. Any gas, such as air, nitrogen, oxygen, argon, helium, etc., can be a suspending gaseous medium. The aerosol particles can be a solid, a liquid, or a mixture of both. The device typically uses a nozzle to accelerate and direct the gas medium toward an impaction plate by forming an accelerated gas flow. Larger particles having a larger inertia will impact the impaction plate. Smaller particles having a smaller inertia are diverted from the impaction plate by the flow rate of the gas flow.
The particle size at which particle impaction occurs is referred to as the cut-off point. The cut-off point may be varied in accord with the nozzle size of the device and gas velocity of the particles. Smaller nozzles and higher gas velocities produce a smaller cut-off point. The cut-off point is also influenced by the gas viscosity, the shape of the nozzle, and the nozzle-to-plate distance. In an ideal particle sampler, particles larger than the cut-off point are collected with 100% efficiency; and particles smaller than the cut-off point are not collected. However, the conventional devices cannot achieve this efficiency. In a typical particle sampler, impaction does not occur at a single particle size. Rather, a transition from zero to 100% particle collection occurs over a range of particle sizes. The narrower this range, the sharper the cut-off size characteristics. In a typical particle sampler, the cut-off point is defined as the particle diameter at which 50% of the particles with a common diameter are collected.
Several single-stage particle samplers may be arranged in series to form a cascade particle sampler as disclosed by Liu et al. (U.S. Pat. No. 6,431,014 B1), the entire contents of which are herewith incorporated by reference. In cascade particle samplers, the larger particles are collected first, followed by the collection of smaller particles. For instance, in a three-stage cascade particle sampler with cut-off point diameters of 10, 3, and 1 μm, the particles larger than 10 μm are removed by the first stage; particles in the 3-to-10 μm range are removed by the second stage; and, particles in the 1-to-3 μm range are removed by the third stage. A final filter collects particles smaller than 1 μm.
According to one aspect of the invention, an impactor apparatus is provided which includes a first plate having a central filter and a plurality of orifices arranged around the central filter. Each orifice is configured to receive an airflow including aerosols to be captured by the filter. The filter is configured to capture a part of the aerosols directed to the central filter.
According to another aspect of the invention, a method for filtering aerosols which includes forcing an airflow including aerosols through a plurality of orifices of a first plate, the first plate having a central filter with the orifices being arranged around the central filter; directing a part of the aerosols toward the central filter; and capturing that part of the aerosols on the central filter.
It is to be understood that both the foregoing general description of the invention and the following detailed description are exemplary, but are not restrictive of the invention.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description, when considered in connection with the accompanying drawings, in which like reference numerals refer to identical or corresponding parts throughout the several views.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, and more particularly to
The first chamber A receives aerosols from an inlet 101 and directs the aerosols to the focus jet plate 102. The focus jet plate 102 includes a plurality of channels 103. The inlet 101 is optional, and the device according to the present embodiment may not have the inlet 101 and the walls and ceiling of the first chamber A. If the inlet 101 is present, the inlet can include a plurality of channels symmetrically situated around a centre of the ceiling of the first chamber A. Also, in this embodiment, the inlet(s) 101 are formed in the ceiling of the first chamber A to not correspond to the channels 103 formed in the floor of the first chamber A. In other words, an air flow from the inlet 101 to the channels 103 changes its direction while traveling inside the first chamber A.
The embodiment shown in
The diameter of the channels 103 is in the range of 0.094 to 0.20 cm However, the diameter of the channels 103 might be correlated to the diameters of the particles in the aerosols that are desired to be stored or sampled, based for example on the Stokes number defined as St=(ut)/D, where u is the speed of the particles, t is the relaxation time, and D is the diameter of the nozzle through which the particles flow, as described in Liu et al. The diameter of the holes in the nozzles 103 are selected based on the range of particles to be sorted in the second stage of the device. For the desired application of coarse particle collection, u is 589 cm/s and D is 0.12 cm to collect particles between 2.5 and 10 micrometers. For example, for collecting particles having a diameter less than 10 μm but greater than 2.5 micrometers, the preferred diameter of the channels 103 is 0.12 cm.
The channels 103 focus the aerosols from chamber A into respective airflows AF and deliver the airflows AF to chamber B. Further, the channels 103 direct the airflows AF toward a filter 104 of the impaction plate 105. The filter 104 allows certain particles of the respective airflows AF to pass by as shown in
The present inventors have discovered that providing the impaction plate 105 with the filter 104 instead of a solid surface permits easy analysis of the particle weight collected and identification of the particle types by numerous methods known in the art.
The impaction plate 105, which holds the filter 104, is made of Al in one exemplary embodiment. However, other materials know to the artisan can be used. The impaction plate 105 is shown in more detail in
The airflow AF redirects smaller aerosol particles (below the cut-off point, for example 2.55 μm) away from the filter 104 toward one of a plurality of outlets 106, along a path E.
Thus, in this second stage that includes for example the second chamber B, the filter 104, and the outlets 106, the small particles are separated from the airflow and allowed to advance to the third chamber C and the larger particles are deposited on the filter 104. Moreover, the second stage, by having both holes (outlets 106) and a filter (filter 104) at the same plane level, is able to better separate the particles while occupying a smaller volume than the device discussed above in the background art section. The large outlets 106 minimize particle deposition (loss) to surfaces besides the filters (filter 104 and filter 108) during transport from chamber B to chamber C. Large outlets 106 also minimize amount of metal comprising 105 and minimize total weight of the sampler.
The first stage of the apparatus, which can include for example the focus jet plate 102, separates the particles smaller than 10 μm by impacting the particles larger than 10 μm on the focus jet plate 102 and allows the smaller particles to advance to the second chamber B. Then, in the second stage, as discussed above, the particles larger than 2.5 μm are stopped and stored on the filter 104 while the smaller particles are allowed to advance to the third chamber C through the outlets 106. The filter 104 may have a diameter of 25 mm. Other larger and smaller diameters can be used.
The particles of the airflow AF then advance through a filter 108 which further separates particles larger than a predetermined diameter from smaller particles. Filters 104 and 108 can be Teflon, other polymer membrane, paper, or glass fiber type filter. The filter 108 may have a diameter of 37 mm and may be made of Teflon. The filter 108 can store particles having a diameter of less than 2.5+/−0.05 μm. However, other sizes and materials can be used for the filter 108. Finally, the particles remaining in the airflow AF advance to the fourth chamber D and are evacuated from the device through an outlet 110. The outlet 110 is connected to a pump to force the absorption of particles at the inlet 101 and the speed of the pump is set for example at 2 lpm (liters per minute) to take advantage of the existing pumps. However, pumps using a higher speed can be used with the device of the present embodiment.
It is noted that the apparatus of the embodiment shown in
The channels 103 in one embodiment of the invention are cylindrical holes focusing the aerosol in a direction orthogonal to the impaction plate 105. However, the focus jets 103 may be rearranged, tapered, reduced in depth or diameter, or otherwise manipulated to create an airflow AF velocity, origin, direction, and shape appropriate for the intended cut-off point. The number of nozzles can be altered. The shape can also be altered and can be any quadrilateral as well as circular. For instance, the channels 103 may be angled, with respect to the normal to the filter 104, toward their respective outlets 106. Similarly, the filter 104 may be angled, e.g., have a concave shape, to better collect large particles when designed to do so. Furthermore, the channels 103 can have a radial width and tapered edges with an outside of the tapered edges extending beyond the radial width by 5%, 10%, or 20%.
One exemplary embodiment of the invention employs five outlets 106, but fewer or more outlets 106 may be employed. This embodiment also employs an equal number of channels 103 and outlets 106, arranges the filter 104 and outlets 106 in similar configurations, and arranges the channels 103 and outlets 106 in a radially symmetrical configuration. As with the channels 103, different arrangements, shapes, depths, etc., may be employed.
The configuration of this embodiment shown in
Second, the one-to-one correspondence between each channel 103 and outlet 106 may also reduce the potential number of encumbrances upon each airflow AF. For instance, in this embodiment, each airflow AF encounters only one outlet 106 before exiting the second chamber. If a respective airflow passes two or more outlets, that airflow could be disrupted by the extra outlet. Further, that airflow may have less opportunity to contact an impaction plate before reaching an outlet.
Third, because of the relationship between the channels 103 and outlets 106, each airflow AF is similarly situated with respect to another. Consequently, the impact of any two airflows AF upon one another may be mutually offsetting. Further, the competing effects of the airflows AF may be more predictable. A radial symmetry of the channels 103 and outlets 106 is a particular example of the relationship between the channels 103 and outlets 106.
Another embodiment of the invention employs oversized outlets 106. The oversized outlets 106 reduce the weight of the impaction plate 105. Further, if the outlets 106 are stretched along the perimeter of the impaction plate 105, then each airflow AF may be provided a wider path to a respective one or more outlets 106. By traversing a greater filter 104, a wider airflow AF path may disperse the trapped particles over a greater surface area; and may provide more opportunity for an aerosol particle to contact a clean portion of the filter 104. Since the filtered aerosol particles are less likely to contact another trapped particle, they may be more effectively trapped by the clean (no aerosol particles trapped) filter 104.
After passing the outlets 106, the remaining particles can be filtered by filter 108 to further remove particles in a desired range. For example, if the filter 104 has trapped by impaction the particles from AF having a diameter of 2.5 μm or larger, the filter 108 can be used to trap the particles in the AF having a diameter less than 2.5 μm.
With regard to
With regard to
Optionally, a seal is provided between the plate 105 and the filter 104 to prevent aerosols from traveling from chamber B to chamber C outside outlets 106. The outlets 106 have a length larger than a width and are disposed to a periphery of the impaction plate 105, such that the slits 106 are not directly under the channels 103.
In another non-limiting embodiment of the invention, a collection force F may be applied toward the filter 104 as shown in
The coarse particle sampler discussed in the above embodiments, which collects aerosol medium on a filter, is suited for personal environment monitoring. In fact, the particle sampler may be worn by an individual in the field to collect and store the aerosols to which the individual is exposed to in the environment. The particle sampler is also suitable for stationary sample collection inside buildings or outside in ambient environment.
Thus, the particle sampler discussed in the above embodiments can separate the particles in an aerosol in coarse and fine mass concentrations as desired. The desired ranges can be selected in the disclosed particle sampler more narrowly than in the background art devices. Tests performed by the inventors regarding the capabilities of the disclosed particle sampler were performed and compared against multiple metrics. A direct comparison of the coarse and fine fraction mass concentrations of the present particle sampler was performed with the corresponding mass concentrations of reference sampler, an Andersen Model SA-244 Dichotomous sampler (Andersen, Smyrna, Ga.) (
Thus, the invention encompasses a number of counter intuitive design aspects.
The entire sampler shown in element 100 has small dimensions, low weight and operates at a low airflow, as opposed to prior devices, making it suitable to be worn by a person. The precision of sampler is acceptable, coefficient of variance less than 0.25, for a low airflow instrument (
The number of orifices and orifice dimensions for elements 103 shown in
The flow diversion channels (items 106 in
In this embodiment, the focus jet plate 102 can use the configurations described above and employing the different channel 103 configurations described above.
Numerous modifications and variations of the invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US09/50258 | 7/10/2009 | WO | 00 | 3/16/2011 |
Number | Date | Country | |
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61097751 | Sep 2008 | US |