The present invention relates to an apparatus and method of producing a coated optical fiber which has a glass optical fiber and a resin layer coated on the outer periphery thereof and which is wound onto a bobbin in a state of being provided with a desired twist. Furthermore, the “twist” provided to the coated optical fiber is provided to the coated optical fiber by twisting the coated optical fiber, and the direction of that twisting is alternately inverted along the lengthwise direction of the coated optical fiber.
In optical communication systems using optical fibers for the optical signal transmission paths, when the polarization mode dispersion of the optical fiber is excessively large, deterioration of the pulse waveform of signal light guided by that optical fiber increases resulting in deterioration of transmission capacity. Thus, optical fibers are required to have a low level of polarization mode dispersion.
Patent Document 1 discloses a technology of producing a coated optical fiber in which resin coating is carried out on the surface of a glass optical fiber for use as an optical fiber having low polarization mode dispersion. Namely, in the technology disclosed in Patent Document 1, polarization mode dispersion is reduced by providing a twist to the coated optical fiber by a twist provider and periodically changing the direction of that twist relative to the lengthwise direction. In addition, Patent Document 1 also describes that the amount of twist provided increases the shorter the free path line of the coated optical fiber downstream of the twist provider (hereinafter referred to as a downstream free path line), and that this is preferable in terms of reducing polarization mode dispersion.
Patent Document 1: U.S. Pat. No. 7,317,855
The present inventors have examined conventional coated optical fiber producing technologies, and as a result, have discovered the following problems. That is, in Patent Document 1, there were no studies conducted on the free path line of a coated optical fiber upstream of a twist provider (hereinafter referred to as an upstream free path line).
The present invention was completed as a result of the inventors of the present invention finding that there are cases in which an adequate amount of twist cannot be provided to a coated optical fiber depending on the length of the upstream free path line, and an object of the present invention is to provide a coated optical fiber producing apparatus and coated optical fiber producing method of producing a coated optical fiber in which polarization mode dispersion is adequately reduced by providing an adequate amount of twist.
The producing apparatus and producing method according to the present invention are a producing apparatus and producing method of producing a coated optical fiber wound onto a bobbin in a state of being provided with a twist (alternate torsion), and the coated optical fiber comprises a glass optical fiber and a resin layer coated on an outer periphery thereof. In addition, the glass optical fiber comprises a silica glass core region and a silica glass cladding region provided on an outer periphery of the core region.
The producing apparatus according to the present invention comprises a twist provider, an upstream twist inhibiting roller, a twist non-inhibiting roller, and a winder for winding the coated optical fiber, to which the twist has been provided, onto a bobbin. The twist provider provides the twist to the coated optical fiber. The upstream twist inhibiting roller is arranged upstream of the twist provider with respect to the traveling direction of the coated optical fiber, and inhibits a rotation of the coated optical fiber around the axis of the coated optical fiber with no twist. The twist non-inhibiting roller is arranged between the upstream twist inhibiting roller and the twist provider or between a feeder and the twist provider, and does not inhibit the rotation of the coated optical fiber around the axis of the coated optical fiber. The twist non-inhibiting roller adjusts a path line length between the upstream twist inhibiting unit and the twist provider by maintaining the path line of the coated optical fiber located between the upstream twist inhibiting roller and the twist provider or between the feeder and the twist provider in a bent state. The winder winds the coated optical fiber to which the twist has been provided. The producing method according to the present invention produces a coated optical fiber wound onto a bobbin in a state of being provided with the twist, by using a producing apparatus comprising a structure as described above.
In addition, the producing apparatus according to the present invention can be applied to a wire drawing apparatus or a rewinding apparatus and the like, and in such cases, the producing apparatus comprises a feeder functioning as an upstream twist inhibiting unit (corresponding to an upstream twist inhibiting roller) that feeds the coated optical fiber with no twist and inhibits the rotation of the coated optical fiber by the twist generated downstream. Furthermore, in the case the producing apparatus is applied as a wire drawing apparatus, a capstan roller of the wire drawing apparatus functions as a feeder, while in the case the producing apparatus is applied as a rewinding apparatus, a supply bobbin, on which the coated optical fiber with no twist is wound, functions as a feeder. The producing method according to the present invention also enables the production of a coated optical fiber wound onto a bobbin in the state of being provided with twist by a producing apparatus comprising such a structure.
In the producing apparatus and producing method according to the present invention, the twist non-inhibiting roller has a cross-sectional shape that does not inhibit rotation of the coated optical fiber around the axis of the coated optical fiber. For example, this twist non-inhibiting roller has, as the guide groove of the coated optical fiber, a U-shaped groove whose cross-section is formed into a U shape, or a flat bottom groove whose bottom is formed to have a wide width. Namely, the guide groove of the twist non-inhibiting roller preferably has an adequate groove width to a degree that does not inhibit the twist-induced rotation of the coated optical fiber.
In the producing apparatus and producing method according to the present invention in particular, in the case the twist is not provided to a portion of the coated optical fiber located upstream of the rollers but is provided at a constant rate of 10 turns/m (hereinafter referred to as twist rate) to a portion located downstream of the rollers, the roller for which the twist rate of the portion of the coated optical fiber located upstream of the rollers is a maximum of 30% or more relative to the twist rate of the portion located downstream of the rollers is the twist non-inhibiting roller. Namely, in the case of the twist non-inhibiting roller, when the twist rate (TR) of the portion of the coated optical fiber located downstream of the rollers is 10 turns/m, then the maximum TR of the portion located upstream of the rollers is 3 turns/m or more. On the other hand, in the case that the twist is not provided to a portion of the coated optical fiber located upstream of the rollers but is provided at a constant rate of 10 turns/m to the portion located downstream of the rollers, the roller for which the twist rate of the portion of the coated optical fiber located upstream of the rollers is at maximum 15% or less relative to the twist rate of the portion located downstream of the rollers is the twist inhibiting roller. Namely, in the case of the twist inhibiting roller, when the TR (twist rate) in the portion of the coated optical fiber located downstream of the rollers is 10 turns/m, then the maximum TR of the portion located upstream of the rollers is 1.5 turns/m.
In the producing method according to the present invention, in a configuration provided with an upstream twist inhibiting roller, a twist non-inhibiting roller, a twist provider and a winder, a downstream twist inhibiting roller may be arranged downstream of the twist provider with respect to the traveling direction of the coated optical fiber for inhibiting rotation of the coated optical fiber around the axis of the coated optical fiber. In this case, when twist period is defined as LP, the twist amplitude of the twist provider is defined as γr, the twist amplitude γw of the downstream twist inhibiting roller is assumed to be 1 turn/m or more, and the length of the path line of the coated optical fiber from the twist provider to the downstream twist inhibiting roller is defined as L2, then the positional relationship among the upstream twist inhibiting roller, the twist provider and the downstream twist inhibiting roller is preferably set such that the length L1 of the path line of the coated optical fiber from the upstream twist inhibiting roller to the twist provider satisfies the relationship set forth in the following formulas (1a) and (1b).
Additionally, in the producing method according to the present invention, in a configuration provided with a feeder, a twist non-inhibiting roller, a twist provider and a winder as well, a downstream twist inhibiting roller may be arranged downstream of the twist provider with respect to the traveling direction of the coated optical fiber for inhibiting rotation of the coated optical fiber around the axis of the coated optical fiber. In this case, when the twist period is defined as LP, the twist amplitude of the twist provider is defined as γr, the twist amplitude γw of the downstream twist inhibiting roller is assumed to be 1 turn/m or more, and the length of the path line of the coated optical fiber from the twist provider to the downstream twist inhibiting roller is defined as L2, then the positional relationship among the supply bobbin, twist provider and downstream twist inhibiting roller is preferably set such that the length L1 of the path line of the coated optical fiber from the supply bobbin to the twist provider satisfies the relationship set forth in the following formulas (2a) and (2b).
The producing method according to the present invention can be realized by a configuration provided with a twist provider for providing the twist to the coated optical fiber, and an upstream roller arranged upstream of the twist provider with respect to the traveling direction of the coated optical fiber. In this case, when the twist period is defined as LP and the twist amplitude of the twist provider is defined as γr the positional relationship between the upstream roller and the twist provider is set such that the length L1 of the pass line of the coated optical fiber from the upstream roller to the twist provider satisfies the relationship set forth in the following formula (3). A coated optical fiber to which the twist has been provided can then be produced by passing the coated optical fiber over the upstream roller and the twist provider in this order.
The producing method according to the present invention can also be realized by a configuration provided with a feeder functioning as an upstream twist inhibiting roller and a twist provider. The twist provider provides the twist to the coated optical fiber. The feeder is arranged upstream of the twist provider with respect to the traveling direction of the coated optical fiber. In this case, when the twist period is defined as LP and the twist amplitude of the twist provider is defined as γr, the positional relationship between the twist provider and the feeder is set such that the length L1 of the path line of the coated optical fiber from the feeder to the twist provider satisfies the relationship set forth in the following formula (4). A coated optical fiber to which the twist has been provided can then be produced by passing the coated optical fiber over the feeder and the twist provider in this order.
The producing method according to the present invention can also be realized by a configuration provided with a twist provider and an upstream roller. The twist provider provides the twist to the coated optical fiber. The upstream roller is arranged upstream of the twist provider with respect to the direction traveling of the coated optical fiber. In this case, when the twist period is assumed to be 20 m, and the product of the twist amplitude γr of the twist provider and the twist release factor TRF2 after the twist provider (γrTRF2) is assumed to be 10 turns/m, the positional relationship between the twist provider and the upstream roller is set such that the length L1 of the path line of the coated optical fiber from the upstream roller to the twist provider is 1 m or more. A coated optical fiber to which the twist has been provided can then be produced by passing the coated optical fiber over the upstream roller and the twist provider in this order.
In addition, in the case of realizing the producing method according to the present invention by employing a configuration provided with a twist provider and a feeder, when the twist period is assumed to be 20 m and the product of the twist amplitude γr of the twist provider and the twist release factor TRF2 after the twist provider (γrTRF2) is assumed to be 10 turns/m, the positional relationship between the feeder and the twist provider may also be set such that the length L1 of the path line of the coated optical fiber from the feeder to the twist provider is 1 m or more. A coated optical fiber to which the twist has been provided can also be produced in accordance with this positional relationship by passing the coated optical fiber over the feeder and the twist provider in this order.
In accordance with the present invention, a coated optical fiber can be produced to which an adequate amount of twist is provided and in which polarization mode dispersion is adequately reduced.
1 . . . coated optical fiber; 11 . . . upstream twist inhibiting roller; 12, 12a, 12b, 12c, 12d . . . twist non-inhibiting roller; 13 . . . twist provider; 14 . . . downstream twist inhibiting roller; 100 . . . producing apparatus (coated optical fiber producing apparatus); 100a . . . twist providing unit; 301 . . . supply bobbin; and 207, 302 . . . takeup bobbin.
In the following, embodiments of a coated optical fiber producing apparatus and coated optical fiber producing method according to the present invention will be explained in detail with reference to
The present invention relates to a coated optical fiber producing apparatus and coated optical fiber producing method of producing a coated optical fiber wound onto a bobbin in a state of being provided with a desired amount of twist, and more specifically, are incorporated in an optical fiber wire drawing apparatus as shown in the area (a) of
The wire drawing apparatus, shown in the area (a) of
On the other hand, as shown in the area (b) of
In addition, the area (b) of
The roller 11 is arranged upstream of the twist provider 13 with respect to the traveling direction of the coated optical fiber 1. The roller 11 is an upstream twist inhibiting roller that inhibits the rotation of the coated optical fiber 1 around the axis of the coated optical fiber 1. For example, the upstream twist inhibiting roller 11 may be the supply bobbin 301 in the rewinding apparatus shown in the area (b) of
The roller 12 is arranged between the upstream twist inhibiting roller 11 and the twist provider 13, and path line length L1 of the coated optical fiber 1 located between the upstream twist inhibiting roller 11 and the twist provider 13 is secured by forming the path line by bending the coated optical fiber 1. In addition, the roller 12 may also have a function that adjusts the path line length L1 of the coated optical fiber 1 by being movably composed or being composed to enable adjustment of the position thereof. The roller 12 is a twist non-inhibiting roller that does not inhibit the rotation of the coated optical fiber 1 around the axis of the coated optical fiber 1.
The roller 14 is arranged downstream of the twist provider 13 with respect to the traveling direction of the coated optical fiber 1 so that the length of the path line of the coated optical fiber 1 from the twist provider 13 becomes L2. This roller 14 is a downstream twist inhibiting roller that inhibits the rotation of the coated optical fiber 1 around the axis of the coated optical fiber 1. For example, the downstream twist inhibiting roller 14 may be the takeup bobbin 207 in the wire drawing apparatus shown in the area (a) of
As described above, the producing apparatus according to the present invention (producing apparatus of the coated optical fiber 1 provided with a desired twist) may draw the optical fiber prefrom 201 and provide the twist to the coated optical fiber 1 prior to winding the resulting coated optical fiber 1, (see the area (a) of
As shown in the area (a) of
On the other hand, as shown in the area (b) of
Furthermore, in either of the configurations described above, other twist inhibiting rollers are not present between the upstream twist inhibiting roller 11 and the twist provider 13 or between the twist provider 13 and the downstream twist inhibiting roller 14. Thus, the path line of the coated optical fiber 1 located between the upstream twist inhibiting roller 11 and the twist provider 13 is the upstream free path line, and the length of this upstream free path line is set to L1. In addition, the path line of the coated optical fiber 1 located between the twist provider 13 and the downstream twist inhibiting roller 14 is the downstream free path line, and the length of this downstream free path line is set to L2 as described.
More specifically, as shown in the area (a) of
The twist rate for the coated optical fiber 1 in the twist provider 13 (amount of rotation per fiber unit length in a portion rotated in one direction) is expressed as R(z). The amount of twist accumulated in the coated optical fiber 1 in the upstream free path line located upstream from the twist provider 13 (cumulative amount of rotation at an intermediate time based on positive rotation and negative rotation constituting one set) is expressed as TW1(z). The amount of twist moving from the upstream free path line to the downstream free path line due to travel of the coated optical fiber 1 itself is expressed as TW12(z). The amount of twist accumulated in the coated optical fiber 1 in the downstream free path line after the twist provider 13 is expressed as TW2(z). The amount of twist moving from the downstream free path line to the downstream twist inhibiting roller 14 is expressed as TWw(z).
At this time, the relationships represented by the following formulas (5) to (8) exist among the above-mentioned parameters.
The following formula (9) is obtained from formulas (5) and (7) above. When this is solved, TW1(z) is expressed with the following formula (10).
Here, when R(z) is assumed to be expressed with the following formula (11) and the approximation formula of formula (12) is assumed to be valid, the above-mentioned formula (10) is expressed with the following formula (13).
In addition, the following formula (14) is obtained from the above-mentioned formulas (6) to (8). When this is solved, TW2(z) is expressed with the following formula (15).
In addition, the following formula (17) is obtained by assuming the approximation formula of the following formula (16) to be valid and substituting the formulas (11) and (13) into the formula (15).
The amplitude of the sine function on the right side of this formula (17) is the twist amplitude γw of the downstream twist inhibiting roller 14. γw is expressed with the following formulas (18) to (20).
TRF1 in the formula (19) is a function having L1/LP as a variable thereof, and demonstrates the trend indicated by the graph of
TRF2 in the formula (20) is a function having L2/LP as a variable thereof, and demonstrates the trend indicated by the graph of
In addition, the longer L1 and the shorter L2 are relative to LP, the closer the twist amplitude γw of the downstream twist inhibiting roller 14 approaches the twist amplitude γr of the twist provider 13.
Patent Document 1 does not mention the relationship between length L1 of the upstream free path line between the upstream twist inhibiting roller 11 and the twist provider 13 and twist amplitude γw of the downstream twist inhibiting roller 14.
It is easy to shorten the length L2 of the downstream free path line between the twist provider 13 and the downstream twist inhibiting roller 14. However, it is not necessarily easy to increase the length L1 of the upstream free path line between the upstream twist inhibiting roller 11 and the twist provider 13. The following provides an explanation of the minimum value required for L1.
The following formula (21) is obtained by solving L1/LP using a variation of the above-mentioned formula (18). Since the following formula (22) is valid in principle, the formula (21) is a function representing a monotonic increase relative to γw.
It is necessary for the amplitude of the coated optical fiber 1 to be at least 1 turn/m, preferably 2 turns/m or more, more preferably 3 turns/m or more and most preferably 4 turns/m or more.
When at least the following formula (23) is satisfied, then γw can be made to be 1 turn/m or more and the effect of reducing polarization mode dispersion can be obtained.
When considering the case in which L2 is 0, then TRF2 becomes 1 and the value of L1/LP required to realize a desired γw becomes smaller. When TRF2 is 1, the condition to be satisfied by the minimum L1 for making γw 1 turn/m or more is expressed as in the following formula (24). In actuality, however, L2 is not 0.
Ensuring a value for L1 that satisfies the formula (24) is at least required to provide the twist of 1 turn/m or more at which the effect of reducing mode dispersion reduction is obtained.
The twist amplitude γw of the coated optical fiber 1 is preferably 3 turns/m or more, and the twist period LP is preferably 20 m or more. These conditions are satisfied when L1 is 2.39 in or more in the case γrTRF2 is 5 turns/m, when L1 is 1.00 m or more when γrTRF2 is 10 turns/m, and when L1 is 0.48 m or more in the case γrTRF2 is 20 turns/m.
The formula (21) is also expressed in the manner of the following formula (25) by using a variation thereof. This formula (25) indicates the relationship of γr relative to a desired γw and L1.
Normally, it is realistic for the twist amplitude γr to be up to about 20 turns/m. In consideration of twist release of the coated optical fiber 1 after the twist provider 13, it is realistic for TRF2 to be 0.5 and for γrTRF2 to be about 10 turns/m. Under such conditions, L1 is required to be 0.016LP (m) or more in order for γw to be 1 turn/m, required to be 0.032LP (m) or more in order for γw to be 2 turns/m, required to be 0.050LP (m) or more in order for γw to be 3 turns/m, and required to be 0.069LP (m) or more in order for γw to be 4 turns/m. When LP is 20 m, L1 is required to be 0.32 m or more in order for γw to be 1 turn/m, required to be 0.65 m or more in order for γw to be 2 turns/m, required to be 1.00 m or more in order for γw to be 3 turns/m, and required to be 1.39 m or more in order for γw to be 4 turns/m.
Although the effect of reducing polarization mode dispersion is obtained when γw is 1 turn/m or more, in order to obtain an adequate effect of reducing polarization mode dispersion, γw is preferably 3 turns/m or more. Thus, L1 is preferably 0.050LP (m) or more, and when LP is 20 m, L1 is preferably 1.00 m or more.
Namely, when γrTRF2 is assumed to be 10 turns/m, a value of L1 of 1 m or more when LP is 20 m makes it possible to provide the twist in which γw is 3 turns/m or more at which an adequate effect for reducing polarization mode dispersion is obtained.
A desired amount for the length L1 of the upstream free path line can be obtained in the manner described above. However, there are cases in which a required amount of upstream free path line length L1 cannot be secured due to restrictions imposed by equipment structure. Therefore, in the present embodiment, as shown in
The twist non-inhibiting roller 12 preferably has a guide groove having a cross-sectional shape as shown in the areas (c) and (d) of
As a result of bending the path line of the coated optical fiber 1 within a confined space in which the twist non-inhibiting roller 12 is provided in this manner, the upstream free path line from the upstream twist inhibiting roller 11 to the twist provider 13 is substantially extended. As a result thereof, a required amount of upstream free path line length L1 can be secured, and the twist amplitude γw able to be provided to the coated optical fiber 1 can be increased.
Among the two experimental results indicated with squares (□), one indicates the results in the case the path line length from the twist non-inhibiting roller 12 to the twist provider 13 is 520 mm, and the upstream free path line length L1 from the upstream twist inhibiting roller 11 to the twist provider 13 is 1000 mm. The other indicates the results in the case the path line length from the twist non-inhibiting roller 12 to the twist provider 13 is 1400 mm and the upstream free path line length L1 from the upstream twist inhibiting roller 11 to the twist provider 13 is 2600 mm.
Number | Date | Country | Kind |
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P2008-148487 | Jun 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/054687 | 3/11/2009 | WO | 00 | 12/3/2010 |