The invention discloses a coating composition which, calculated on dry weight, is comprising at least 20% by weight polyvinyl alcohol and 0.1 to 20% by weight, calculated on the weight of the polyvinyl alcohol, of a water-insoluble (meth)acrylate copolymer comprising quaternary ammonium groups, wherein the viscosity of an aqueous dispersion comprising that coating composition with 25% (w/w) solid content at 22° C. is 200 mPa·s or less.
WO 2010/132204A1 describes an immediate release film coating composition with enhanced moisture barrier properties comprising polyvinyl alcohol, a polymer with pH dependent solubility, and optionally a plasticizer and/or a glidant. The polymer with pH dependent solubility may be for instance hydroxypropylmethyl cellulose acetate succinate (HPMC-AS) or EUDRAGIT® L100-55.
WO 2010/132204A1 describes an immediate release film coating composition with enhanced moisture barrier properties. However it was found that the viscosity of the polymer composition is comparatively high what is considered to be of disadvantage in spray coating applications. Furthermore it was found that the presence of a polymer with pH dependent solubility in the coating of a coated core may negatively influence the stability of acid labile compounds in the core due its acidic nature. Thus it was an object of the present invention when starting from WO 2010/132204A1 to provide an alternative composition with improved viscosity parameters and improved conditions that may influence the stability of active ingredients included.
The problem was solved as claimed.
The invention refers to a coating composition which, calculated on dry weight, is comprising at least 20% by weight polyvinyl alcohol and 0.1 to 20% by weight, calculated on the weight of the polyvinyl alcohol, of a water-insoluble (meth)acrylate copolymer comprising quaternary ammonium groups, wherein the viscosity of an aqueous dispersion comprising that coating composition with 25% (w/w) solid content at 22° C. is 200 mPa·s or less.
The invention refers to a coating composition which, calculated on dry weight, may comprise at least 20, at least 30, at least 40, at least 50, at least 60, at least 70, at least 80% by weight polyvinyl alcohol. The coating composition may comprise 20 to 80, 30 to 70, 40 to 60% by weight polyvinyl alcohol.
The coating composition may comprise, calculated on dry weight, 0.1 to 20, 0.2 to 10, 0.5 to 5% by weight, calculated on the weight of the polyvinyl alcohol, of a water-insoluble (meth)acrylate copolymer comprising quaternary ammonium groups.
The coating composition may have the form of a powder, for instance with a particle size or a particle size distribution of less than 1000, less than 850, less than 150 μm, preferably in the range of 5-1000, 5 to less than 1000, 10-850, 10 to less than 850, 10-150 or 150 to less than 150 μm. The particle size or particle size distribution of the powder components may be preferably determined by particle size distribution estimation by analytical sieving according to United States Pharmacopeia (USP), preferably USP 29, method <786>. Another highly suitable measuring method is laser defraction for determination of particle size distribution. Commercial instruments permit measurement in air (Malvern Co. S3.01 Particle Sizer) or preferably in liquid media (LOT Co., Galai CIS 1).
The powder may be dispersed in water to give an aqueous dispersion.
The coating composition may have the form of an aqueous dispersion, for instance with a solid content of 5-60, 10-40 or 15 or 40% (weight/volume).
Polyvinyl alcohol and the water-insoluble (meth)acrylate copolymer comprising quaternary ammonium groups may add up to 100% (dry weight). However as a rule the coating composition may also comprise further excipients. In this case polyvinyl alcohol, the water-insoluble (meth)acrylate copolymer comprising quaternary ammonium groups and the further excipients may add up to 100% (dry weight).
Disintegration
A tablet, for instance a tablet with a diameter of 5-15 mm and a coating of 2 to 8% based on the tablet core, coated with an aqueous dispersion comprising the inventive coating composition disintegrates in an aqueous medium in 30 min or less, 20 min or less, 10 min or less or within 1 to 30 min.
Further Excipients
The coating composition may also comprise further excipients are selected from the group of antioxidants, brighteners, binding agents, flavouring agents, flow aids, fragrances, glidants, penetration-promoting agents, pigments, plasticizers, polymers, which are not a polyvinyl alcohol or a water-insoluble (meth)acrylate copolymer, pore-forming agents or stabilizers.
Disintegration
A tablet coated with an aqueous dispersion comprising the coating composition disintegrates in an aqueous medium in 30 min or less, in 20 min or less, in 15 min or less or within 1 to 30 min.
Viscosity
The viscosity of an aqueous dispersion with 25% (w/w) solid content at 22° C. is 200 mPa·s or less, 180 mPa·s or less, 150 mPa·s or less, 120 mPa·s or less, or 100 mPa·s or less. The viscosity may be preferably measured at 22° C. using Brookfield Viscometer. A 500 ml glass beaker and a spindle S61 may be used in the study and the determination may be carried out at 20 RPM.
Water-Insoluble (Meth)Acrylate Copolymer Comprising Quaternary Ammonium Groups
Water-insoluble (meth)acrylate copolymers in the sense of the invention are polymers which do not dissolve in water or are only swellable in water over of the whole range of pH 1-14.
The water-insoluble (meth)acrylate polymer may be composed of 85 to 98% by weight of free-radical polymerized C1- to C4-alkyl esters of acrylic or methacrylic acid and 2 to 15% by weight of alkyl(meth)acrylate monomers with a quaternary amino group in the alkyl radical.
The water-insoluble (meth)acrylate copolymer may be composed of 50 to 70% by weight of methyl methacrylate, 20 to 40% by weight of ethyl acrylate and more than 7 and up to 15% by weight of 2-trimethylammoniumethyl methacrylate chloride (type EUDRAGIT® RL).
The water-insoluble (meth)acrylate copolymer may be composed of 55 to 75% by weight of methyl methacrylate, 20-40% by weight of ethyl acrylate and 2 to 7% by weight of 2-trimethylammoniumethyl methacrylate chloride (type EUDRAGIT® RS).
Active Pharmaceutical or Nutraceutical Ingredients
The embodiments of present invention are useful for all kinds of active pharmaceutical or nutraceutical ingredients. Preferably the embodiments of present invention are useful for acid labile active pharmaceutical or nutraceutical ingredients. An acid labile pharmaceutical or nutraceutical ingredient in the sense of the invention may be characterized in that it produces impurities by degradation due to presence of acidic components. An example for an acid labile pharmaceutical ingredient is atorvastatin. The acidic compound under which influence an acid labile pharmaceutical or nutraceutical ingredient produces impurities by degradation may be an acidic substance in the coating. An acidic substance in the coating may be an acid which is added to the coating or a film coating polymer with acidic or carboxylic groups.
Active nutraceutical ingredients or nutraceuticals in general can be defined as extracts of foods claimed to have medical effects on human health. The nutraceutical is usual contained in a medical format such as capsule, tablet or powder in a prescribed dose. Examples for nutraceuticals are resveratrol from grape products as an antioxidant, soluble dietary fiber products, such as psyllium seed husk for reducing hypercholesterolemia, broccoli (sulphane) as a cancer preservative, and soy or clover (isoflavonoids) to improve arterial health. Other nutraceuticals examples are flavonoids, antioxidants, alpha-linoleic acid from flax seed, beta-carotene from marigold petals or antocyanins from berries. Sometimes the expression neutraceuticals is used as synonym for nutraceuticals.
Dosage Form
The invention discloses a dosage form, preferably an orally ingestible dosage form, comprising a core, comprising an active pharmaceutical or nutraceutical ingredient and a coating derived from a coating composition as described herein.
The dosage form may preferably comprise an active pharmaceutical or nutraceutical ingredient is acid labile.
Atorvastatin Pellets
The coating composition may be characterized in that, when used for coating of atorvastatin containing pellets, the increase in impurities measured as lactone from the initial stage (day 0) to 45 days storage in open petri dishes at 40° C. and 75% relative humidity is less than 1000, less than 500, less than 250, less than 200, less than 150 or less than 100%.
The (relative) increase of impurities is calculated by subtracting the initial value of impurities from the coated atorvastatin containing pellets from the value impurities of the coated atorvastatin containing pellets after 45 days storage in open petri dishes at 40° C. and 75% relative humidity and calculating the percentage of the this difference in comparison to the initial value (100%).
The lactone impurities of the coated formulations may be measured by HPLC or other suitable analytical methods.
Use
The invention discloses the use of a coating composition as described herein for preparing a dosage form as also described herein.
Process
The invention discloses a process for preparing a dosage form as described herein by first preparing a core comprising an active pharmaceutical or nutraceutical ingredient and subsequently applying a coating composition as described herein onto the core.
Examples with a “C” are comparative examples. Examples without a “C” are inventive examples.
Materials and Methods
PVA: Polyvinyl alcohol
Poval® 205S: is a commercially available product comprising polyvinyl alcohol.
EUDRAGIT® L 100-55 is a copolymer composed of polymerized units of 50% by weight ethyl acrylate and 50% by weight methacrylic acid.
EUDRAGIT® RL 30D is a 30% (dry substance) aqueous dispersion of a copolymer composed of polymerized units of 60% by weight of methyl methacrylate, 30% by weight of ethyl acrylate and 10% by weight of 2-trimethylammoniumethyl methacrylate chloride.
EUDRAGIT® NE 30D and Eudragit® NM 30D are 30% (dry substance) aqueous dispersions of copolymers composed of polymerized units of 30% by weight of ethyl acrylate and 70% by weight of methyl methacrylate.
Opadry® 200 is a commercially available product comprising polyvinyl alcohol, EUDRAGIT L 100-55, sodium bicarbonate, talc, titanium dioxide and/or colour.
Opadry® AMB is a commercially available product comprising polyvinyl alcohol, lecithin, talc, titanium dioxide and/or colour.
Parts A and B:
Viscosity was measured at 22° C. using Brookfield Viscometer. 500 ml glass beaker and spindle S61 was used in the study and determination was carried out at 20 RPM.
Part C:
The impurities measured as lactone in coated formulations was measured by HPLC.
The increase of impurities is calculated by subtracting the initial value of impurities from the coated atorvastatin containing pellets from the value impurities of the coated atorvastatin containing pellets after 45 days storage in open petri dishes at 40° C. and 75% relative humidity and calculating the percentage of the this difference in comparison to the initial value (100%).
Related Substances (by HPLC):
Chromatographic Conditions:
Mobile Phase A:
Mix Tetrahydrofuran, Acetonitrile and ammonium acetate solution in the ratio of (12:21:67).
Mobile Phase B:
Mix Tetrahydrofuran, ammonium acetate solution and Acetonitrile in the ratio of (12:27:61).
Preparation of Ammonium Acetate Solution:
Weigh about 3.9 g of Ammonium Acetate and dissolve in 1000 ml of Water and adjust pH to 5.00 with Acetic Acid.
Test Solution:
Weigh sample equivalent to 0.050 g of atorvastatin and transfer in to 50 ml volumetric flask. Add 30 ml diluent and sonicate for 30 min with intermittent shaking. Allow cool to room temperature. Dilute to volume with diluent.
Reference Solution:
Weigh accurately about 0.050 g of Atorvastatin calcium working standard in to 50 ml volumetric flask, dissolve and dilute to volume with diluents (stock solution). Dilute 1 ml of stock solution to 100 ml with diluent. Further, dilute 1 ml of this solution to 10 ml with diluent.
Calculation:
Calculate the % Related substances by using the below calculation formula.
Part D:
Moisture Protection of the Inventive Formulation at 84% Relative Humidity (RH)
25% w/w dispersion were prepared with a PVA (Poval® 205S)+EUDRAGIT® L100-55 formulation (example C1, comparative according to WO 2010/132204A1, Table 1) and PVA+RL combination (example 2, inventive) under overhead stirring for 1 hour. The prepared coating dispersions were filtered through 60# sieve and sprayed onto Placebo tablets using 18″ perforated coating pan (Neocota)
Results:
The inventive formulation of example 2 (PVA+EUDRAGIT® RL formulation) has a lower viscosity and can be sprayed at higher spray rate than the comparative formulation of example C1 (PVA+EUDRAGIT® L100-55 according to WO 2010/132204A1) without any processing problems.
Procedure:
Formula
Results:
Formulation Details:
Formula: 10% Atorvastain coating on 400 gm Sugar spheres
Procedure:
Column Height: 20 mm
Plate type: B plate
Nozzle bore: 0.8 mm
Spray rate: 1-14 gm/min
Air flow: 147-160 cfm
Atomization pressure: 1-1.3 bar
Inlet temperature: 25-26° C.
Product temperature: 24-26° C.
Procedure:
Nozzle bore: 0.6 mm
Spray rate: 0.4-0.8 gm/min
Air flow: 23-24 m3/h
Atomization pressure: 1.0 bar
Microclimate pressure: 0.6 bar
Inlet temperature: 34-43° C.
Product temperature: 30-38° C.
Procedure:
Nozzle bore: 0.6 mm
Spray rate: 0.4 gm/min
Air flow: 23-24 m3/h
Atomization pressure: 1.0 bar
Microclimate pressure: 0.6 bar
Inlet temperature: 35-50° C.
Product temperature: 30-42° C.
Results:
Analysis of Atorvastatin Lactone in Coated Formulations:
Procedure: For this study uncoated drug loaded pellets, Poval® 205S-EUDRAGIT® RL 30D (on dry basis) coated pellets and Opadry® 200 coated pellets were analysed for initial Atorvastatin lactone impurity. All three pellets were also exposed to accelerated storage condition 40° C./75% RH in open petri for 45 days and generation of Atorvastatin lactone was determined. Following are the result of this study:
Discussion: Poval® 205S+EUDRAGIT® RS (PVA+RS) and Poval® 205S+EUDRAGIT® RL (PVA+RL) formulation gives comparable moisture protection to Opadry® 200 formulation.
Number | Date | Country | Kind |
---|---|---|---|
3623/CHE/2013 | Aug 2013 | IN | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2014/066601 | 8/1/2014 | WO | 00 |