The present disclosure relates to a treatment device for high-frequency current procedure having a treatment portion that incorporates an anti-fouling coating on the electrode surfaces, either a monopolar electrode or bipolar electrodes, and methods of manufacturing such anti-fouling coatings.
In the discussion that follows, reference is made to certain structures and/or methods. However, the following references should not be construed as an admission that these structures and/or methods constitute prior art. Applicant expressly reserves the right to demonstrate that such structures and/or methods do not qualify as prior art against the present invention.
Accordingly, there is a need for designing a treatment device with an improved coating configuration to increase the durability and/or anti-fouling characteristics of the coating materials, which would substantially obviate one or more of the issues due to limitations and disadvantages of related art treatment device.
An object of the present disclosure is to provide an improved treatment device that provides an efficient design for the improving the durability and/or anti-fouling characteristics of the coating materials applied to the jaw members compared to the related art. At least one or some of the objectives is achieved by the treatment device disclosed herein.
Embodiments of the disclosed treatment device comprises a treatment device with a body including a connection configured to connect to a power source to supply power for conducting a high-frequency treatment with the treatment device and a longitudinally extending shaft having a proximal end connected to the body and a distal end defining a treatment end. The treatment end includes a first bipolar electrode and a second bipolar electrode for conducting high-frequency currents including a conductive treatment surface and an insulating cover, and the treatment end is coated with an anti-fouling coating including an insulating substance and a durability amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with a body including a connection configured to connect to a power source to supply power for conducting a high-frequency treatment with the treatment device and a longitudinally extending shaft having a proximal end connected to the body and a distal end defining a treatment end. The treatment end includes a first bipolar electrode and a second bipolar electrode for conducting high-frequency currents including a conductive treatment surface and an insulating cover, and the treatment end is coated with an anti-fouling coating including an insulating substance and an anti-fouling amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with a body including a movable slider and a connection configured to connect to a power source supplying power for conducting a high-frequency treatment with the treatment device, a longitudinally extending tube having a proximal end connected to the body, and a treatment end including monopolar electrode conducting high-frequency currents, an insulating chip, and a dissecting knife. The treatment end is coated with anti-fouling coating including an insulating substance and an anti-fouling strengthened portion.
Embodiments of the disclosed treatment device further comprises a treatment device with the conductive treatment surface of the first bipolar electrode including an insulation pad that is coated with durability amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the conductive treatment surface of the second bipolar electrode including an insulation pad that is coated with durability amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the conductive treatment surface of the second bipolar electrode that contacts the insulation pad of the first bipolar electrode when the first and second bipolar electrodes are closed together is coated with durability amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the treatment surface of first bipolar electrode including multiple notches with dents coated with anti-fouling amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the first bipolar electrode includes a cutting blade channel that is coated with anti-fouling coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the anti-fouling amplified coating is applied to the boundary area of the conductive treatment surface and the insulating cover.
Embodiments of the disclosed treatment device further comprises a treatment device with the anti-fouling amplified coating is applied to the boundary area of the monopolar electrode and the insulating chip.
Embodiments of the disclosed treatment device further comprises a treatment device with the anti-fouling amplified coating is applied to the boundary area of the monopolar electrode and the dissecting knife.
Embodiments of the disclosed treatment device further comprises a treatment device with the anti-fouling coating including PFPE.
Embodiments of the disclosed treatment device further comprises a treatment device with the anti-fouling coating including glass.
Embodiments of the disclosed treatment device further comprises a treatment device with the thickness of the anti-fouling coating being 1 μm or less.
Embodiments of the disclosed treatment device further comprises a treatment device with the average thickness of the durability amplified coating being larger than the average thickness of the anti-fouling coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the surface of the treatment end that the durability amplified coating is applied to being rougher compared to the surface of the treatment end the anti-fouling coating is applied to.
Embodiments of the disclosed treatment device further comprises a treatment device with the molecular weight of the insulating substance in the anti-fouling coating being different compared to the durability amplified coating or the anti-fouling coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the molecular weight of the insulating substance in the anti-fouling coating being lower than the molecular weight of the insulating substance in the anti-fouling amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the molecular weight of the insulating substance in the anti-fouling coating being higher than the molecular weight of the insulating substance in the durability amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the molecular weight of the insulating substance in the anti-fouling amplified coating being higher than the durability amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the insulating substance the molecular weight being compared is PFPE.
Embodiments of the disclosed treatment device further comprises a treatment device with the base of the durability amplified coating configured to have higher density of polar functional groups compared to the anti-fouling coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the base of the anti-fouling amplified coating configured to have higher density of polar functional groups compared to the anti-fouling coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the frequency of bonding between the insulating substance and the base material on the surface of the treatment end being higher at the durability amplified coating compared to the anti-fouling coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the frequency of bonding between the insulating substance and the base material on the surface of the treatment end being higher at the anti-fouling amplified coating compared to the anti-fouling coating.
Embodiments of the disclosed treatment device further comprises a treatment device with a glass coating base being formed between the surface of the treatment end and the durability amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with a glass coating base being formed between the surface of the treatment end and the anti-fouling amplified coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the durability amplified coating being bonded to the hydroxyl group formed on the glass coating base.
Embodiments of the disclosed treatment device further comprises a treatment device with the anti-fouling amplified coating being bonded to the hydroxyl group formed on the glass coating base.
Embodiments of the disclosed treatment device further comprises a treatment device with the insulating cover or the insulating chip including an antifouling substance that is less likely to bond with the anti-fouling coating compared to the other substances of the insulating cover or the insulation chip.
Embodiments of the disclosed treatment device further comprises a treatment device with the insulating cover or the insulating chip including a portion not coated with anti-fouling coating.
Embodiments of the disclosed treatment device further comprises a treatment device with the insulating cover placed opposite to the conductive treatment surface including a portion not coated with anti-fouling coating.
Other systems, methods, features and advantages will be, or will become, apparent to one with skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the present disclosure, and be protected by the following claims. Nothing in this section should be taken as a limitation on those claims. Further aspects and advantages are discussed below in conjunction with the embodiments of the disclosed input device. It is to be understood that both the foregoing general description and the following detailed description of the disclosed input device are examples and explanatory and are intended to provide further explanation of the disclosed input device as claimed.
The following detailed description of preferred embodiments can be read in connection with the accompanying drawings in which like numerals designate like elements and in which:
Throughout all of the drawings, dimensions of respective constituent elements are appropriately adjusted for clarity. For ease of viewing, in some instances only some of the named features in the figures are labeled with reference numerals.
Both the upper jaw 220 and lower jaw 240 consists of a treatment surface and insulation covers. Upper jaw 220 includes upper treatment surface 222 and upper insulation cover 224, and lower jaw 240 includes lower treatment surface 242 and lower insulation cover 244. The treatment surfaces are made by conductive materials such as metal to serve as bipolar electrodes conducting high frequency currents and includes multiple notches 246 for securely holding grasped objects. The insulation covers are made of non-conductive materials such as rubber and resin to insulate the high frequency currents flowing through the upper treatment surface 222 and lower treatment surface 242. The lower jaw 240 also includes insulation pads 250 for preventing short circuits to occur in case the treatment surfaces of the upper jaw 220 and lower jaw 240 are in a closed position and high frequency currents flow without any tissues or objects caught between the two jaws. The lower jaw 240 also includes a channel 260 configured to accommodate movement, such as sliding movement, of cutting blade 270 for cutting the tissue(s) grasped between the upper and lower jaws. In some embodiments, cutting blade 270 may also serve as a high frequency electrode. The upper jaw 220 may or may not have insulation pads on the upper treatment surface 222, and in case there was no insulation pads, the upper treatment surface 222 comes in direct contact with the insulation pads 250 of the lower jaw 240.
At least portions of the opposing surfaces of the upper jaw 220 and lower jaw 504 are coated with anti-fouling coating materials for preventing tissues cauterized through high frequency currents to stick to the treatment surfaces 222, 242 and other portions of the upper jaw 220 and lower jaw 240. The coating materials that may be used for the anti-fouling coating includes glass coating and monomolecular coating using perfluoropolyether (PFPE) or a functionalized PFPE as main agent, which together with glass coating form a thin insulating film having anti-fouling properties. The glass coating may have a cellular structure, in some embodiments the cellular structure has a brick wall structure of adjacent rows of offset block structures, which provides improved impact resistance in addition to anti-fouling effects.
The monomolecular coating using PFPE and glass coating provide anti-fouling function when applied to most of the surfaces of the upper jaw 220 and lower jaw 240. However, in some embodiments, increased durability of the monomolecular coating using PFPE and glass coating is desired in certain portions of the upper jaw 220 and lower jaw 240. For example, it is advantageous if the coating on the insulation pads 250 formed on the lower jaw 240 and the insulation pads (not shown) formed on the upper jaw 220 that mesh together are amplified in terms of durability so as to improve the wear resistance of the coating in these areas that an occur due to high friction imposed through grasping the tissues in between the insulation pads and applying high frequency currents. If one or both of the upper jaw 220 and the lower jaw 240 do not have insulation pads, then such durability amplified anti-fouling coatings can be applied directly to the contacting surfaces of the upper jaw 220 and/or the lower jaw 240, as such contacting surfaces would still be exposed to wear from friction through grasping the tissues in between and application of the high frequency currents.
In some embodiments, the monomolecular coating using PFPE and glass coating used for anti-fouling can have increased anti-fouling properties in certain portions of the upper jaw 220 and lower jaw 230 compared to coatings in other portions of the device. Example portions for location of an anti-fouling coating having increased anti-fouling properties include one or more of the boundary area of the lower treatment surface 242 and insulation cover 244 of the lower jaw 240, since the tissues cauterized through high frequency currents are more likely to be caught between the detents, protrusions and recesses formed in the lower jaw 240. Another example portion for location of an anti-fouling coating having increased anti-fouling properties includes the channel 260 in which the cutting blade 270 moves, since the tissues cauterized through high frequency currents are more likely to be caught in the detents, protrusions and recesses of channel 260. A still further example portion for location of an anti-fouling coating having increased anti-fouling properties includes the multiple notches 246 for securely holding grasped objects, since the tissues cauterized through high frequency currents are more likely to be caught in the structure(s) of the multiple notches 246.
Like the bipolar treatment device 200, the surface of the monopolar treatment device 600, and especially the surfaces of the high-frequency knife 640, are coated with anti-fouling coating materials for preventing tissues cauterized through high frequency currents to stick to the treatment surfaces and other portions of the high-frequency knife 620. The coating materials that may be used for the anti-fouling coating includes glass coating and monomolecular coating using PFPE as main agent, which together with glass coating form a thin insulating film having antifouling property. The glass coating may have a cellular structure, which provides improved impact resistance in addition to anti-fouling effects.
The monomolecular coating using PFPE and glass coating used for anti-fouling also need to be amplified in certain portions of the high-frequency knife 620, amplification in terms of increased anti-fouling property. For example, the coating applied to the boundary area of the electrode 624 and insulation chip 622 (first amplification target areas including surfaces located at area 640) and boundary area of the electrode 624 and dissecting knife 626 (second amplification target area including surfaces located at area 642) need to be amplified, since the tissues cauterized through high frequency currents are more likely to be caught between the dents of the boundary areas.
The amplification increasing the durability of the anti-fouling coating of the amplification target areas, such as amplification target areas 500 and the anti-fouling coatings of the portions on the upper jaw 222 that meshes with the insulation pads 250, may be realized in two ways.
In a first way, the durability of the anti-fouling coating of the amplification target areas is increased by increasing the thickness of the anti-fouling coating. The thickness of the anti-fouling coating may be increased by making the surface of the amplification target area rougher than the other areas and performing dip-coating, which increases the amount of residual coating in the amplification target area, resulting in a thicker anti-fouling coating compared to the other areas that are not roughened. Wet coating is another procedure that may be used to thicken the anti-fouling coating in the amplification target area. A pool of liquid coating is created at the amplification target area, which increases the residual coating, resulting in a thicker coating. Re-coating (or application of multiple coating layers, such as two applications of coating layers, three applications of coating layers, etc. . . . up to ten or twenty applications of coating layers) may also be used to thicken the anti-fouling coating in the amplification target area. After performing anti-fouling coating, the portions excluding the amplification target area would be masked. The additional anti-fouling coating would be applied increasing the layer of anti-fouling coating to the amplification target area and excluding the masked portions, resulting in thicker coating in the amplification target area.
In a second way, the durability of the anti-fouling coating of the amplification target areas is increased by increasing the density of the anti-fouling coating. Since the anti-fouling coating adheres based on the polar functional groups, it is effective to deposit more polar functional groups on the amplification target areas in order to increase the density of the anti-fouling coating. In order to deposit more polar functional groups, the amplification target area may go through procedures such as (i) corona discharge, (ii) plasma treatment, or (iii) application of ultraviolet light. By limiting the type of polar functional groups to hydroxyl groups, (iv) boiling may also be an effective procedure to increase the density of the anti-fouling coating at the amplification target area. Furthermore, since hydroxyl groups are often deposited on a glass surface, (v) adding glass coating on the amplification target area in advance to application of the procedures (i) to (iv) and application of the anti-fouling coating may also be effective to increase the density of the anti-fouling coating and thereby increase its durability.
The amplification increasing the anti-fouling property of the anti-fouling coating of the amplification target areas, such as amplification target areas 502, 504, and the detents, protrusions and recesses associated with notches 246 for bipolar electrodes and amplification target areas 640 and 642 for monopolar electrodes may be realized in two ways.
In a first way, the anti-fouling property of the anti-fouling coating of the amplification target areas is increased by applying a coating with PFPE having higher molecular weight compared with the molecular weight of the anti-fouling coating used in the non-amplification target areas. As disclosed in
In a second way, the anti-fouling property of the anti-fouling coating of the amplification target areas is increased by increasing the density of the anti-fouling coating. Since the anti-fouling coating adheres based on the polar functional groups, it is effective to deposit more polar functional groups on the amplification target areas (i.e. a high area density of polar functional groups) in order to increase the density of the anti-fouling coating. In order to deposit more polar functional groups, the amplification target area may go through procedures such as (i) corona discharge, (ii) plasma treatment, or (iii) application of ultraviolet light. By limiting the type of polar functional groups to hydroxyl groups, (iv) boiling may also be an effective procedure to increase the density of the anti-fouling coating at the amplification target area. Furthermore, since hydroxyl groups are often deposited on a glass surface, (v) adding glass coating on the amplification target area in advance to application of the procedures (i) to (iv) and application of the anti-fouling coating may also be effective to increase the density of the anti-fouling coating and thereby increase its anti-fouling property.
A composite material of PTFE and resin with a nanometer scale morphology as shown in
Although the present invention has been described in connection with preferred embodiments thereof, it will be appreciated by those skilled in the art that additions, deletions, modifications, and substitutions not specifically described may be made without department from the spirit and scope of the invention as defined in the appended claims.
The application is based on and claims priority under 35 U.S.C. § 119 to U.S. Provisional Application No. 63/180,820 filed on Apr. 28, 2021, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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63180820 | Apr 2021 | US |