This invention relates generally to electrical connector assemblies, and, more specifically, to connector assemblies for coaxial cables.
In the past, connectors have been proposed for interconnecting coaxial cables. Generally, coaxial cables have a circular geometry formed with a central conductor (of one or more conductive wires) surrounded by a cable dielectric material. The dielectric material is surrounded by a cable braid (of one or more conductive wires) that serves as a ground, and the cable braid is surrounded by a cable jacket. In most coaxial cable applications, it is preferable to match the impedance between source and destination electrical components located at opposite ends of the coaxial cable. Consequently, when sections of coaxial cable are interconnected by connector assemblies, it is preferable that the impedance remain matched through the interconnection.
Today, coaxial cables are widely used. Recently, demand has arisen for radio frequency (RF) coaxial cables in applications such as the automotive industry. The demand for RF coaxial cables in the automotive industry is due in part to the increased electrical content within automobiles, such as AM/FM radios, cellular phones, GPS, satellite radios, Blue Tooth™ compatibility systems and the like. The wide applicability of coaxial cables demands that connected coaxial cables maintain the impedance at the interconnection.
Conventional coaxial connector assemblies include matable plug and receptacle housings carrying dielectric subassemblies. The dielectric subassemblies include dielectrics, metal outer shields, and center contacts. The dielectric subassemblies receive and retain coaxial cable ends, and each of the outer shields enclose the dielectrics on three sides thereof. Portion of the shields pierce the cable jackets to electrically contact the cable braids while the center contacts engage the central conductors. The plug and receptacle housings include interior latches that catch and hold the dielectric subassemblies, and thus the coaxial cable ends, therein. When the plug and receptacle housings are mated, the dielectric subassemblies are engaged such that the outer shields are interconnected and the center contacts are interconnected with the dielectrics interconnected therebetween.
According to an exemplary embodiment, a coaxial cable connector assembly is provided. The assembly comprises a coaxial cable comprising a conductive braid, and a primary shield coupled to the cable and in electrical contact with the conductive braid. The primary shield defines a three sided enclosure surrounding the cable, and a secondary shield defines at least a portion of a fourth side of the enclosure. The secondary shield is electrically connected to the conductive braid.
Optionally, the primary shield comprises opposite side walls and a connecting wall extending between the side walls, and a portion of at least one of the side walls is folded over a side of the cable opposite the connecting wall to form the secondary shield. Each of the side walls may comprise a secondary shield flap configured for shielding the cable along the fourth side of the enclosure, and a gap may extend between the flaps on the fourth side of the enclosure when the flaps are folded. Alternatively, a secondary shield may be coupled to the primary shield and extend over the cable opposite the connecting wall.
According to another exemplary embodiment, a coaxial cable connector assembly is provided. The assembly comprises a plug assembly configured for mating engagement with a receptacle assembly, and each of the plug assembly and the receptacle assembly configured to receive and connect a coaxial cable thereto. The cable comprises a conductive braid, and at least one of the plug assembly and the receptacle assembly comprising a primary shield coupled to the cable and in electrical contact with the conductive braid. The primary shield comprises opposite side walls and a connecting wall extending surrounding said cable.. A secondary shield extends at least partially over the cable opposite the connecting wall.
According to another exemplary embodiment, a coaxial cable connector assembly is provided. The assembly comprises a plug assembly and a receptacle assembly. The plug assembly is configured for mating engagement with the receptacle assembly to connect respective coaxial cables having a conductive braid. At least one of the plug assembly and the receptacle assembly comprises a contact configured for connection to a respective cable, a dielectric configured to receive the contact and a portion of the respective cable, and a primary shield coupled to the respective cable and in electrical contact with the conductive braid. The primary shield comprises opposite side walls and a connecting wall with the cable extending therebetween. A secondary shield extends at least partially over the cable opposite the connecting wall.
The coaxial cable connector assembly 100 includes dielectric housings 102 and 104 corresponding to a respective plug and receptacle assembly, a plug contact 106, a receptacle contact 108, a plug shield 110 and a receptacle shield 112. The first and second dielectric housings 102 and 104 include mating faces 114 and 116, respectively, and a slot 118 proximate the mating face 114 accepts a portion of the plug contact 106. Another slot (not shown in
While the connector assembly 100 is suitable for smaller cable applications, the shields 110 and 112 may benefit from additional mechanical stability and electrical shielding as the size of the cable increases.
The bottom wall 168 also includes hinges 180 that extend to an opened hatch 182. Retention latches 184 extend perpendicularly from the hatch 182 opposite each other. The retention latches 184 slide over sloped faces 186 of latch catches 188 extending from the side walls 164 and receive the latch catches 188 when the hatch 182 is rotated approximately 180 degrees in the direction of arrow D to close the reception end 172. Additionally, the hatch 182 includes a gap 190 leading to a cable hole 192 through which the coaxial cable 156 extends when positioned within the plug housing 152 and the dielectric subassembly 162.
The dielectric subassembly 162 includes a plastic dielectric 194 connected to a rectangular metal outer shield 196. The dielectric subassembly 162 receives and retains the coaxial cable 156. The coaxial cable 156 includes a central conductor 198 concentrically surrounded by a dielectric material 200 which in turn is concentrically surrounded by a cable braid 202 that serves as a ground pathway. The coaxial cable 156 also typically includes a jacket around the cable braid (not shown in
A plug contact (not shown in
In operation, and as shown in
The receptacle housing 154 (shown in
A rear end of the shroud 229 is joined with a strain relief member 232 having an inner surface 234 having transverse arcuate grooves 236. The inner surface 234 of the strain relief member 232 and the shroud 229 form a substantially continuous surface which receives and supports a coaxial cable.
A pair of tabs 267 extend from the top surfaces 264 of the side walls 262. Since the tabs 267 extend higher than the side walls 262, they serve to create a low impedance path between the coaxial cable braid and the shield of the connector.
The connecting wall 266 includes a transition region 268 at a rear end thereof that is formed integrally with a laterally extending carrier strip or separation plate 270. The separation plate 270 includes a slot 272 to facilitate cutting of the separation plate 270 for installation of the shield 260. The separation plate 270 is, in turn, formed integrally with a strain relief crimp 274. During assembly, the strain relief crimp 274 is physically separated from the transition region 268, such as through a stamping operation, and then secured to the coaxial cable.
Secondary shielding flaps 276 are formed integrally with the side walls 262 of the plug contact 260 between the tabs 267 and the transition region 268. The flaps 276 include a serrated edge 277 on a portion thereof. The serrated edge 277 provides rough projections or teeth which grip the cable braid as the shield 260 is installed. As will be explained below, the flaps 276 are folded over the coaxial cable to provide secondary shielding for larger cable as well as to provide mechanical stability of the connection between the shield 260 and the coaxial cable. The side walls 262 and the connecting wall 266 provide primary shielding while the flaps 276 provide secondary shielding. Optionally, the strain relief crimp 274 also includes flaps 278 for added mechanical stability when the strain relief crimp 274 is installed.
The plug housing 300 is configured to mate with a receptacle housing described below. The plug housing 300 includes a mating end 302 adapted to be inserted into a mating end of the receptacle housing, and a reception end 303 adapted to receive the plug dielectric 220 and associated plug contact 240, plug shield 260, and cable (not shown in
The reception end 303 includes a rotatable hatch 306 mounted upon a hinge 308. Retention latches 310 extend from the hatch 306, and when the hatch 306 is rotated approximately 180 degrees in the direction of arrow E to close the reception end 303, the retention latches 310 engage latch catches 312 on each side wall 314 of the plug housing 300. A cable opening 316 is provided in the latch 306 which receives and supports a cable (not shown in
The reception portion 261 is separated from the strain relief crimp 274 (shown in
In operation, the side walls 262 and the connecting wall 266 provide primary shielding about three sides of the cable 320, and the flaps 276 provide shielding along the remaining fourth side of the cable 320. As such, the flaps 276 provide an additional low impedance path between the coaxial cable braid and the connector shield. As the flap ends 332 are electrically connected to the cable braid 326, the current is provided a low impedance path between the cable braid 326 and the connector shield 260.
In the illustrated embodiment, the flaps 276 are integrally formed with the reception portion 261 and are folded into the configuration shown in
In one embodiment, the ends 332 of the flaps 276 rest upon the outer surface 334 of the cable braid 326 and the flaps 276 are clamped to the braid 326 during the crimping process. In another embodiment, the ends 332 of the flaps penetrate the braid 326 and engage the dielectric material 324 of the cable 320. In still another embodiment, the ends 332 of the flaps 276 penetrate the jacket of the cable 320 and electrically connect to the braid 326 to carry current from the braid 326 to the connector shield 260.
The flaps 276 (shown in
A rear end of the shroud 372 is joined with a strain relief member 376 having an inner surface 378 including transverse arcuate grooves 380. The inner surface 378 of the strain relief member 376 and the shroud 372 form a substantially continuous surface which receives and supports a coaxial cable.
A pair of tabs 408 extend from the top surfaces 404 of the side walls 402. Since the tabs 408 extend higher than the side walls 402, they provide a low impedance path between the coaxial cable braid and the shield of the connector.
The connecting wall 406 includes a transition region 410 at a rear end thereof that is formed integrally with a laterally extending carrier strip or separation plate 412. The separation plate 412 includes a slot 414 to facilitate cutting of the separation plate 412 from the shield. The separation plate 412 is in turn formed integrally with a strain relief crimp 416. During assembly, the strain relief crimp 416 is physically separated from the transition region 410, such as through a stamping operation, and then secured to the coaxial cable.
Secondary shield flaps 420 are formed integrally with the side walls 402 of the reception portion 401 of the receptacle shield 400. The flaps 420 are formed between the tabs 408 and the transition region 410, and the flaps 420 include serrated edges 422 on portions thereof. The flaps 420 are folded over the coaxial cable to provide secondary shielding as well as to provide mechanical stability of the connection between the shield 400 and the coaxial cable as substantially described above in relation to
An coaxial cable displacement section 424 extends between the side walls 402 adjacent the transition region 410 for gripping the cable as the shield 400 is installed. Sections 426 are also provided on the opposite ends of the strain relief crimp 416 as specially designed mechanical sections for penetrating the jacket and engaging all components of the coaxial cable.
The receptacle housing 430 is configured to mate with the plug housing 300 (shown in
The reception end 434 includes a rotatable hatch 440 mounted upon a hinge 442. Retention latches 444 extend from the hatch 440, and when the hatch 440 is rotated approximately 180 degrees in the direction of arrow F to close the reception end 434, the retention latches 444 engage latch catches 446 on each side wall 448 of the receptacle housing 430. A cable opening 450 is provided in the latch 444 which receives a cable (not shown in
A plug assembly and a receptacle assembly is therefore provided, each of which includes secondary shielding for capably accommodating larger cables. The plug shield 260 and the receptacle shield 400 are securely coupled to the respective cables of the plug assembly and the receptacle assembly for reliable shielding. The secondary shielding flaps of the plug shield 260 and the receptacle shield 400 provide a direct low impedance path between the conductive braid 326 and the connector shield 402. Signal integrity is ensured and losses are minimized.
The primary shield 502 includes side walls 510 and a connecting wall 512 therebetween which provide shielding about three sides of the cable connection. The secondary shield 504 is provided over the top of the side walls 510 opposite the connecting wall 512 and provides shielding on the fourth side of the cable 508. The secondary shield 504 is electrically connected to the primary shield at contact points 513 as well as to the coaxial cable braid at the contact point 522.
The cable 508 includes a center conductor 514, a dielectric material 516 surrounding the conductor 514, a conductive braid 518 over the dielectric material 516, and an insulative jacket 520 surrounding the cable braid. The center conductor 514 is electrically connected to the contact associated with the dielectric 506 substantially as described above, and the secondary shield 504 includes a contact point 522 extending therefrom which electrically contacts the cable braid 518. In the illustrated embodiment, the secondary shield 504 is separately fabricated from the primary shield 502 and is mechanically coupled thereto by known methods and techniques, although it is contemplated that the secondary shield 504 may be integrally formed and folded over the top of the cable 508 in an alternative embodiment if desired.
Operationally, the secondary shield provides a low impedance path between the primary shield 502 and the coaxial cable braid 518. Consequently, the assembly 500 provides similar benefits and advantages as the embodiment described above in
The assembly 600 includes a primary shield 602, a secondary shield 604, a dielectric 606, a contact (not shown) associated with the dielectric 606, and a coaxial cable 608. An outer housing (not shown in
The primary shield 602 includes side walls 610 and a connecting wall 612 therebetween which provide shielding about three sides of the cable connection. The secondary shield 604 is provided over the top of the side walls 610 opposite the connecting wall 612 and provides shielding on the fourth side of the cable 608. The secondary shield 604 is electrically connected to the primary shield at contact points 613 as well as to the coaxial cable braid at the contact point 622.
The cable 608 includes a center conductor 614, a dielectric material 616 surrounding the conductor 614, a conductive braid 618 over the dielectric material 616, and an insulative jacket 620 surrounding the cable braid 618. The center conductor 614 is electrically connected to the contact associated with the dielectric 606 substantially as described above, and the secondary shield 604 includes a contact point 622 extending therefrom which electrically contacts the cable braid 618.
Operationally, the secondary shield 604 provides a low impedance path between the primary shield 602 and the coaxial cable braid 618. Consequently, the assembly 600 provides similar benefits and advantages as the embodiment described above in
Additionally, the secondary shield 604 includes a contact finger 624 which extends from a center of the secondary shield opposite the contact points 613 and the contact point 622. The finger 624 touches and establishes electrical contact with a shield (not shown) of the opposite half of the connector as it is mated to the assembly 600. The contact finger therefore provides an additional current path for reliable shielding to preserve signal integrity and minimize signal loss.
In accordance with the previous embodiments, the secondary shield 604 may be separately fabricated from the primary shield 602 and mechanically coupled thereto by known methods and techniques, or the secondary shield 604 may be integrally formed and folded over the top of the cable 608.
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.
This application is a divisional of U.S. application Ser. No. 10/791,245, filed Mar. 2, 2004. This application is related to U.S. application Ser. No. 10/191,136 now U.S. Pat. No. 6,736,653, titled “Electrical Connector Assembly for Coaxial Cables,” and U.S. application Ser. No. 10/647,552 now U.S. Pat. No. 6,840,822, titled “Cable Connector”, the complete disclosures of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | 10791245 | Mar 2004 | US |
Child | 11267951 | Nov 2005 | US |