The present disclosure relates generally to the field of coaxial connectors, and more specifically, to coaxial cable connectors that may include a weather seal intended to prevent moisture from migrating into the interface area between the coaxial cable connector and a mating connector.
One embodiment relates to a coaxial cable connector comprising a connector body having a forward end and a rearward end, the rearward end configured to receive a coaxial cable; a sleeve configured to be received at least partially within the connector body; a fastener coupled to the forward end of the body and configured to fasten to a mating connector; and a seal assembly, at least a portion of the seal assembly removeably coupled to the sleeve.
Another embodiment relates to a coaxial cable connector comprising a connector body having a forward end and a rearward end, the rearward end configured to receive a coaxial cable; a sleeve configured to be received at least partially within the connector body; a fastener coupled to the forward end of the body and configured to fasten to a mating connector; a post disposed at least partially within the connector body; an annular seal disposed within the fastener and configured to engage a mating connector; and a compressible member disposed at least partially between the body and the nut and configured to provide a biasing force acting between the body and the nut.
Referring to the FIGURES generally, coaxial cable connectors typically include a connector body (e.g., an annular collar, etc.) for accommodating a coaxial cable. An annular fastener such as a nut may be rotatably connected to the body for providing mechanical attachment of the connector to an external device (e.g., a mating connector or device, etc.). An annular post may be coupled to the body. The nut may include a threaded portion or other attachment feature that enables attachment of the connector to a mating connector or other device. The body includes a rearward portion configured to receive the coaxial cable. The connector may further include a locking sleeve or other component intended to facilitate retention of the cable within the connector. One or more seals (e.g., thread protectors, weather boots, environmental seals, etc.) may be provided to prevent moisture, debris, and/or other undesirable materials from entering the interior portion of the cable connector.
Referring now to
According to an exemplary embodiment, connector 10 includes a seal assembly 21. Seal assembly 21 includes a sleeve seal 26 coupled to an interface seal 20 via a coupling portion or member 28. Seal assembly 21 is configured to provide a seal to one or more portions of connector 10, including sealing various portions of sleeve 18 relative other connector components, and sealing connector 10 relative to mating devices or connectors.
According to an exemplary embodiment, seal assembly 21 is configured such that a user may detach interface seal 20 from sleeve seal 26 at coupling member 28. In some embodiments, coupling member 28 includes a weakened portion 46 (see
According to an exemplary embodiment, interface seal 20 includes an outer surface 30 and an inner surface 32 that extend between a forward end 34 and a rearward end 36. One or both of inner and outer surfaces 30, 32 may be smooth, textured, or have any suitable surface contours, etc., such as knurling, etc. A bore, or aperture, 28 extends from forward end 34 to rearward end 36 and enables coupling of fastener 14 to a mating port device. As shown in
The outer diameter of interface seal 20 may likewise be constant along the length of the seal, decrease/increase from one end to the other, decrease from both ends toward an intermediate portion of the seal, or vary along the length of the seal in any desired manner.
According to one embodiment, interface seal 20 has a thickness that decreases from forward end 34 to rearward end 36. In other embodiments, the thickness of seal 20 increases from forward end 34 to rearward end 36. In yet further embodiments, the thickness of seal 20 may vary along the length of the seal to provide any desirable thickness variations. According to one embodiment, inner surface 32 defines a generally cylindrical inner surface of the seal, and outer surface 30 defines a generally frusto-conical surface for the seal (see, e.g.,
According to an exemplary embodiment, sleeve seal 26 includes an inner seal 40 coupled to an outer seal 42 by way of one or more connecting portions 44 (see
According to an exemplary embodiment, sleeve seal 26 is over-molded onto sleeve 18 in a predetermined location such that connecting portions 44 extend through apertures or recesses formed in sleeve 18 to enable inner and outer sleeves 40, 42 to be formed on the inner and outer surfaces of sleeve 18. According to various alternative embodiments, sleeve seal 26 may be formed in a variety of different ways.
Sleeve seal 26, and more specifically inner and outer seals 40, 42, provide various sealing functions for connector 10. In one embodiment, inner seal 40 provides a seal between the coaxial cable and sleeve 18, and outer seal 42 provides a seal between connector body 12 and sleeve 18 (see, e.g.,
Seal assembly 21 may be made of any suitable material, including a variety of compressible polymer materials such as elastomeric materials, rubbers, etc. that provide the desired sealing characteristics for connector 10. According to one embodiment, interface seal 20 and sleeve seal 26 are made of the same material, while according to various alternative embodiments, interface seal 20 and sleeve seal 26 may be made of different materials.
In terminating connector 10, a user removes interface seal 20 from sleeve seal 26 (e.g., via coupling portion 28) by a twisting or pulling action, etc. The interface seal 20 is then placed over a port connector. Connector 10 may be terminated onto a coaxial cable by moving sleeve 18 longitudinally within connector body 12 (either before or after removing interface seal 20). Terminating connector 10 forms seals between sleeve 18 and connector body 12 (by way of outer seal 42) and between sleeve 18 and the coaxial cable (by way of inner seal 40). Connector 10 may then be mated to the port connector (e.g., by threadingly engaging a nut on the connector to the interface port, etc.) such that interface seal 20 is compressed and forms a seal with both the mating port and connector 10.
Referring to
Referring to
Referring now to
According to an exemplary embodiment, connector 110 also includes a sealing assembly 120 that is configured to engage a port connector and provide a seal between connector 110 and the port connector when the connectors are mated. Sealing assembly 120 may be coupled to a forward portion of fastener 114, e.g., by way of one or more projections 111 (e.g., barbs, etc.) that extend from an outer surface of fastener 114 and are configured to retain sealing assembly 120 on connector 110 and provide an additional sealing feature for the connector. All or a portion of the exterior of seal 120 may have a textured area to provide additional gripping while tightening the fastener to a port connector. Upon connector 110 being mated with a port connector, a first sealing portion 115 may form a first seal with a first surface of a mating port connector (e.g., with a surface generally parallel to surface 115 shown in
Referring to
According to an exemplary embodiment, a sleeve 418 is formed with a coupling ring 426 (e.g., an attachment ring or member, etc.). Ring 426 may integrally formed with the remainder of sleeve 418 and be of the same material. In other embodiments, ring 426 may be formed with a different process and/or material. Seal 420 is received within ring 426 via a recess 427. In order to remove seal 420, ring 426 and seal 420 may be twisted and/or pulled relative to sleeve 418 to rupture, tear, break, etc. a coupling portion 428 that joins ring 426 with the remainder of sleeve 418. Alternatively, seal 420 may be slid out from ring 426 (e.g., by slightly compressing seal 420) without breaking coupling portion 428. Similar to interface seal 20, seal 420 may then be attached to a port connector and used to seal a connection interface as discussed elsewhere herein.
Various embodiments disclosed herein further relate to a locking sleeve or related components that are usable to secure a coaxial cable within a coaxial cable connector. More specifically, a collapsible or deformable sleeve or similar component may be utilized such that upon fully inserting the sleeve into the connector body, at least a portion of the sleeve collapses or deforms toward the outer surface of the coaxial cable and/or a forward portion of the connector (e.g., at a forward tilt angle), thereby providing a compressive retention force for securing the cable within the connector, and providing a seal to prevent unwanted moisture or other materials from entering the interior of the coaxial cable connector.
Referring back to
The inner and/or outer diameters of body 12 may vary along the length of body 12. For example, forward end of body 12 has a relatively smaller inner diameter to provide a proper fit (e.g., an interference fit, a snap fit, etc.) with post 16. Between the forward end and rearward end, body 12 may have a tapered inner diameter to provide a proper fit for receiving an exterior jacket, shield, or other components of a coaxial cable between body 12 and post 16. The rearward end of body 12 may have a relatively larger inner diameter to accommodate sleeve 18 and a coaxial cable.
According to an exemplary embodiment, sleeve 18 may be made from a deformable and/or collapsible material such as a plastic or another suitable material, and may be machined, injection molded, or made using a different process. In one embodiment sleeve 18 is made from acrylonitrile butadiene styrene (ABS), although other polymers and/or similar materials may be used according to various other embodiments. Sleeve 18 is configured to be moveable from a first position (e.g., a pre-assembly, or unassembled, position), where sleeve 18 may be separated, or detached, from body 12 to facilitate assembly of connector 10, to a second position (e.g., a post-assembly, or assembled, position), where sleeve 18 may be retained within body 12 in a more secure, or permanent, fashion. At least a portion of the outer surface of sleeve 18 may slidably engage the inner surface of body 12. Further, sleeve 18 and body 12 may be provided with corresponding interfacing features (e.g., indents/detents, projections/recesses, etc.) configured to maintain sleeve 18 in the first and/or second positions. For example, in one embodiment, a first detent 45 on sleeve 18 engages lip 43 on body 12 to detachably or separably retain sleeve 18 in the first position, and after movement of sleeve 18 from the first position to the second position, a second detent 47 on sleeve 18 engages lip 43 on body 12 to retain sleeve 18 in the second position. Sleeve 18 may further include one or more recesses to receive lip 143 to facilitate retention of sleeve 18. For example, a recess in sleeve 18 may receive lip 43 in the second position.
As shown in
It should be noted that while
Referring further to
In some embodiments, first and second sidewalls 53, 55 are asymmetric about joint 57. In other words, first and second sidewalls 53, 55 may not be mirror images of each other about joint 57. For example, in some embodiments, second sidewall 55 may be relatively longer and/or thicker (e.g. in the radial direction) than first sidewall 53. Further, first and second sidewalls 53, 55 may form an asymmetric “V”-shape (e.g., a V-shape having unequal leg lengths, or having legs extending relative to a horizontal surface at differing angles). For example, in one embodiment, the portion of the inner surface of body 12 extending from shoulder 41 may define a generally cylindrical surface, and first and second sidewalls 53, 55 may form differing angles with the cylindrical surface. In some embodiments, first sidewall 53 may form approximately a 20 degree angle with the cylindrical surface, while second sidewall 55 may form approximately a 15 degree angle with the cylindrical surface. According to various other embodiments, first and second sidewalls 53, 55 may be positioned at differing relative angles (e.g., at angles more or less than 20 degrees and 15 degrees, respectively, etc.).
In some embodiments, the outer surfaces of first and second sidewalls 53, 55 form a first annular V-shape, and the inner surfaces of first and second sidewalls 53, 55 form a second annular V-shape, when sleeve 18 is in the first position. Joint 57 (e.g., the apex of the V-shape) may define the smallest inner diameter of sleeve 18 in the first position and/or the second position. This may provide for a relatively larger opening at the rear portion of sleeve 18 and facilitate guiding the cable into connector 10. In some embodiments, a space is defined by the outer surface of sleeve 18 and the inner surface of body 12, and a sealing member, such as o-ring or other seal 59 (see
Referring further to
With the cable (not shown) properly seated within connector 10, sleeve 18 may be moved axially (e.g. linearly) to the second position. In some embodiments, a tool may be utilized to provide an axial compressive force sufficient to move sleeve 18 from the first position to the second position. As sleeve 18 moves from the first position to the second position, shoulder 41 on body 12 limits forward axial movement of sleeve 18, causing first and second sidewalls 53, 55 to “collapse,” and move radially inward such that they form a grasping member (e.g., a barb, projection, etc.) in the second position. The grasping member may be sized and shaped such that the outer conductor and/or outer jacket of the cable are radially compressed between the grasping member and post 16. Further, the grasping member is configured such that in the second position, an appropriate seal (e.g., a moisture seal, etc.) is formed between the grasping member and the outer jacket of the cable (e.g., to ensure that unwanted moisture, particles, etc. do not enter the interior of connector 10).
According to an exemplary embodiment, first and second sidewalls 53, 55 form the grasping member such that the grasping member has a forward tilt. In other words, rather than the grasping member being directed radially straight inward (e.g., substantially perpendicular to a longitudinal axis of connector 10) the grasping member is formed such that it is directed in both a radially inward direction and a forward direction. Providing such a grasping member may increase the retention force of connector 10 relative to purely inward-directed grasping members or rearward-tilted retention members, and permit the use of lower profile barbs on post 16 to reduce the insertion forces required to assemble connector 10.
The coaxial cable connectors shown herein may provide various advantages over more conventional coaxial cable connectors. For example, because of the asymmetric collapsing features (e.g., providing a forward tilt to the collapsing portion), a “barb shaped” crimp is formed to “bite” into the cable and provide higher retention forces than more conventional connectors that may provide only a radially inward force. Such features may permit the use of fewer barbs, lower profile barbs, or even no barbs on the post. Using fewer, lower profile, or no barbs may reduce the insertion forces required to insert the cable into the connector (e.g., requiring a “cable-to-connector” insertion force of 20 pounds or less) and reduce tool compressive forces required to fully assemble the connector. Further, utilizing a plastic sleeve may be more cost-effective than using metal components, and a plastic sleeve utilizing a snap fit type interface with the connector body (e.g., for transit, etc.) may allow for greater part tolerances and further cost reductions. Furthermore the “space” formed between the collapsible portion and the body is sealed, preventing moisture and/or other unwanted materials from interfering with the operation of the connectors (e.g., in contrast to connectors which may have certain features exposed and more susceptible to interference from unwanted materials, moisture, etc.). Further yet, utilizing a snap fit between the sleeve and connector body is more cost effective relative to other fastening means such as press-fitting, threaded engagement, etc.
Additionally, other advantages may be provided, such as minimizing “blind entry” of the cable end into the post due to at least a portion of the sleeve being captured within the body even in the unassembled (e.g., first) position. The detachable feature of the sleeve may also facilitate assembly of the connector. Further, the sealing features of the connector may improve the electrical, mechanical, and environmental properties and provide for increased cable retention and minimized moisture migration.
Further embodiments discussed herein are configured to facilitate a solid physical and electrical connection between the fastener and the post by providing a force or pressure in the forward direction (e.g., toward an end of the connector configured to contact the port or other connector). In some embodiments, the force or pressure may be exerted on the fastener by a compressible member disposed on an outer surface of the body (e.g., between the body and the fastener). In some embodiments, connectors may continue to propagate and shield RF signals regardless of torque requirements (e.g., as recommended by the Society of Cable Telecommunications Engineers).
According to one embodiment, Fastener 14 is rotatably coupled to the forward end of connector body 12. Fastener 14 may include an inwardly extending shoulder or flange 31. The axial movement of fastener 14 in a forward direction relative to connector body 12 and post 16 is limited by the contact of flange 31 of fastener 14 with a flange 33 of post 16.
Fastener 14 may include various features to facilitate the rotation of fastener 14 relative to connector body 12. For instance, according to various exemplary embodiments, fastener 14 may comprise a hex nut, a wing nut, a nut with a knurled surface for finger-tightening, a nut with an overmold feature, or another suitable fastener. Fastener 14 is configured to provide an element or assembly for coupling connector 10 to the terminal of an electronic or other device or muting connector. According to an exemplary embodiment, fastener 14 includes a central bore or cavity with internal threads that engage the threads of a terminal of the device (e.g., a port) and/or another connector or coupling device.
According to an exemplary embodiment, a compressible member 22 (e.g., spring element, flexible element, compressible material, etc.) is provided to apply a force (e.g., a continuous pressure) in the forward direction to fastener 14 and maintain the contact between surface 35 and 37. The compressible member 22 may be compressed in a linear direction, axial direction, radial direction, etc. While being forced in a forward direction by the compressible member, fastener 14 is able to be rotated to couple connector 10 to the terminal of an electronic device. According to an exemplary embodiment, a force of at least approximately ½ in-lb. is applied to maintain the contact between surface 35 and 37.
According to an exemplary embodiment, the force exerted by the compressible member 22 on fastener 14 is sufficient to maintain contact between contact surfaces 35 and 37 not only if fastener 14 is fully tightened (i.e., tightened to a torque of 25-30 in/lb as recommended by the Society of Cable Telecommunication Engineers), but also through approximately 3 or 4 rotations of fastener 14 (e.g., sealing against egress). While the compressible member 22 is under compression (e.g., exerting an opposite and equal force against flange 31 of fastener 14 and flange 39 of body 12), signals continue to pass through a front surface plane of fastener 14. Electrical and RF signals may pass through fastener 14 during rotation of fastener 14. In some embodiments, there may beta slight (angular) center line misalignment of the male and female connectors (e.g., perpendicular to both reference planes) to prevent signal loss (e.g., ingress and egress). In some embodiments, the compressible member may apply a force that causes flange 31 of fastener 14 to contact flange 33 of post 16 with a gap or clearance between the flanges of less than 0.012 nominal inches. In some embodiments, at least a portion of the compressible member may be external to fastener 14 in one or both of an axial and a radial direction. The compressible member may be used with one or more modifications to the threads of fastener 14, as described above, to further improve the conductive coupling of post 16 and fastener 14.
According to one exemplary embodiment, the compressible member comprises a flexible washer or wave spring 22 provided between fastener 14 and connector body 12. A recess is formed between an outward-facing surface of connector body 12 (e.g., facing at least partially away from a center point of the connector, facing at least partially away from a longitudinal axis of the body and/or post, facing at least partially away from the body and/or post in an axial and/or radial direction, etc.), the rearward end of fastener 14 and a flange or forward-facing surface 39 of connector body 12. Wave spring 22 is compressed between the rearward end of fastener 14 and flange 39 of connector body 12, applying a force in the forward direction to fastener 14 away from connector body 12 and against post 16. In some embodiments, wave spring 22 may be configured to apply a substantially continuous pressure to fastener 14, urging fastener 14 into substantially continuous physical and electrical contact with post 16. In other embodiments, wave spring 22 may instead be another suitable spring device such as a helical coil spring, a conical spring, etc.
Referring to
In one embodiment, connector 210 further includes a guide 261 (e.g., an installation guide, a starter guide, etc.) configured to facilitate insertion of a coaxial cable center conductor into and through the connector. As shown in
Referring further to
To install a cable into connector 210, a user first inserts the center conductor into extension 265 (see
Referring to
In one embodiment, connector 310 further includes a seal 320, which is configured to provide similar sealing to seals 20, 120, and 220, but which has a slightly different construction. As shown in
Referring to
Intermediate portion 467 is a compliant member, section, or portion configured to provide a radially outward force to assist in maintaining guide 461 within a connector. Intermediate portion 467 includes first and second arms 469, 471 (e.g., elongated members, spring members, compliant members, etc.) that extend between forward portion 463 and rearward portion 465. As shown in
According to one embodiment, arms 469, 471 have a generally arcuate cross-section generally corresponding to the circumference of front and rear portions 463, 465. Arms 469, 471 are generally elongated members and may be made of a suitable plastic, composite, or other suitable material. In one embodiment, forward portion 463, rear portion 465, and intermediate portion 467 are integrally formed using, e.g., an injection process.
Referring back to
In some embodiments, o-ring 24 is made of an elastomeric material and is configured to compressibly engage the face of a mating port connector, such that O-ring 24 maintains engagement with the mating dace of the port connector even if fastener 14 should become loosened. As such, o-ring 24 forms a seal preventing the ingress of moisture, debris, and/or other undesirable materials into connector 10. Furthermore, in some embodiments, o-ring 24 may be a conductive o-ring such that an electrical pathway is maintained from the interface port to one or both of fastener 14 and post 16, even should fastener 14 become loosened relative to a fully tightened position.
Referring to
It is important to note that the construction and arrangement of the elements of the various coaxial cable connectors and coaxial cable connector components as shown in the exemplary embodiments are illustrative only. Although a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in the various embodiments. Accordingly, all such modifications are intended to be included within the scope of the present disclosure as defined in the appended claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes, and/or omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the spirit of the present disclosure.
This application claims the benefit and priority of U.S. Provisional Patent Application Ser. No. 61/684,044, filed on Aug. 16, 2012. The entire contents of such applications are hereby incorporated by reference
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